2005 CHRYSLER GRand VOYAGER Service and Repair Manual
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TABLE OF CONTENTS
1.0 INTRODUCTION .........................................................1
1.1 SYSTEM COVERAGE ...............................................1
1.2 SIX-STEP TROUBLESHOOTING PROCEDURE ..........................1
2.0 IDENTIFICATION OF SYSTEM .............................................1
3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION ......................1
3.1 ADJUSTABLE PEDALS SYSTEM ......................................2
3.2 AIRBAG SYSTEM/OCCUPANT RESTRAINT CONTROLLER SYSTEM AND
OCCUPANT CLASSIFICATION SYSTEM ................................2
3.2.1 DRIVER AIRBAG............................................3
3.2.2 CLOCKSPRING.............................................4
3.2.3 PASSENGER AIRBAG .......................................4
3.2.4 SEAT BELT TENSIONER (SBT) ................................6
3.2.5 SEAT BELT SWITCHES (SBS).................................6
3.2.6 DRIVER KNEE BLOCKER AIRBAG .............................6
3.2.7 FRONT AND SIDE IMPACT SENSOR ...........................6
3.2.8 OCCUPANT CLASSIFICATION SYSTEM ........................6
3.2.9 SPECIAL TOOLS............................................9
3.2.10 DIAGNOSTIC TROUBLE CODES ..............................9
3.2.10.1 ACTIVE CODES ............................................9
3.2.10.2 STORED CODES ...........................................9
3.3 AUDIO SYSTEM ...................................................10
3.3.1 NAVIGATION RADIO........................................10
3.3.2 REMOTE RADIO CONTROLS ................................10
3.3.3 CD CHANGER .............................................11
3.3.4 DVD/CD CHANGER ........................................11
3.4 BODY CONTROL MODULE ..........................................11
3.5 CHIME WARNING SYSTEM .........................................12
3.5.1 CHIME PRIORITY ..........................................12
3.5.2 CHIME ON CONDITIONS....................................12
3.5.3 WARNING LAMP ANNOUNCEMENT ..........................13
3.5.4 OTHER CHIME ON CONDITIONS.............................13
3.6 COMMUNICATION .................................................13
3.7 DOOR AJAR SYSTEM ..............................................15
3.8 EXTERIOR LIGHTING SYSTEM ......................................15
3.8.1 HEADLAMP POWER .......................................15
3.8.2 HEADLAMP SWITCH .......................................15
3.8.3 PARK LAMP RELAY ........................................15
3.8.4 FOG LAMP RELAY .........................................15
3.8.5 FOG LAMPS ..............................................15
3.8.6 EXTERIOR LIGHTING BATTERY SAVER .......................16
3.8.7 AUTO HEADLAMPS ........................................16
3.9 FRONT CONTROL MODULE .........................................16
3.9.1 CONTROLLED POWER FEEDS ..............................16
3.9.2 RELAY CONTROLS ........................................17
3.9.3 ELECTRICAL INPUTS ......................................18
3.10 HEATING & A/C SYSTEM ...........................................19
3.10.1 AUTOMATIC TEMPERATURE CONTROL (ATC) .................19
3.10.1.1 MODULE USAGE ..........................................19
3.10.1.2 SYSTEM AVAILABILITY .....................................19
i
TABLE OF CONTENTS - Continued
3.10.1.3 SYSTEM CONTROLS .......................................19
3.10.1.4 SYSTEM REVISIONS .......................................20
3.10.1.5 SYSTEM DIAGNOSTICS ....................................20
3.10.2 MANUAL TEMPERATURE CONTROL (MTC) ....................21
3.10.2.1 MODULE USAGE ..........................................21
3.10.2.2 SYSTEM AVAILABILITY .....................................21
3.10.2.3 SYSTEM CONTROLS .......................................22
3.10.2.4 SYSTEM REVISIONS .......................................23
3.10.2.5 SYSTEM DIAGNOSTICS ....................................23
3.11 CABIN HEATER ...................................................24
3.11.1 GENERAL SAFETY INFORMATION ...........................24
3.11.2 COMPONENT DESCRIPTION AND OPERATION ................25
3.11.2.1 DCHA ASSEMBLY..........................................25
3.11.2.2 COMBUSTION AIR FAN .....................................25
3.11.2.3 BURNER HOUSING ........................................25
3.11.2.4 BURNER INSERT ..........................................25
3.11.2.5 CONTROL UNIT/HEAT EXCHANGER ..........................25
3.11.2.6 DOSING PUMP ............................................25
3.11.3 OPERATION ..............................................25
3.11.3.1 VENTING THE DCHA’S EXHAUST ............................25
3.11.3.2 ACTIVATION ..............................................26
3.11.3.3 HEATING .................................................27
3.11.3.4 DEACTIVATION ............................................27
3.11.3.5 SYSTEM REVISIONS .......................................27
3.11.4 DIAGNOSTICS ............................................27
3.12 INSTRUMENT CLUSTER ............................................27
3.12.1 INSTRUMENT CLUSTER SELF TEST .........................28
3.12.2 MESSAGE CENTER (EXPORT ONLY) .........................28
3.13 INTERIOR LIGHTING ...............................................28
3.13.1 COURTESY LAMP CONTROL ................................28
3.13.2 ILLUMINATED ENTRY ......................................28
3.13.3 INTERIOR LIGHTING BATTERY SAVER .......................28
3.14 MEMORY SYSTEM.................................................28
3.14.1 POWER SEAT .............................................29
3.14.2 MEMORY MIRROR .........................................29
3.15 OVERHEAD CONSOLE .............................................29
3.15.1 VEHICLE INFORMATION DISPLAY............................30
3.15.2 TRAVELER DISPLAY FUNCTIONS ............................31
3.15.3 SETTING MAGNETIC ZONE VARIANCE .......................31
3.15.4 COMPASS CALIBRATION ...................................32
3.15.5 SELF-CHECK DIAGNOSTICS ................................32
3.15.6 AMBIENT TEMPERATURE SENSOR ..........................32
3.15.7 AMBIENT TEMPERATURE SENSOR FAULT CODES .............33
3.15.8 HOMELINKT UNIVERSAL TRANSMITTER ......................33
3.15.9 TIRE PRESSURE MONITORING SYSTEM (TPMS)...............33
3.15.9.1 TRAINING THE SKREEM....................................33
3.15.9.2 PRESSURE THRESHOLDS ..................................34
3.15.9.3 ACTIVE FAULT AND SYSTEM ALERTS ........................34
3.16 PARK ASSIST SYSTEM .............................................34
3.17 POWER DOOR LOCK SYSTEM ......................................34
3.17.1 DOOR LOCK INHIBIT .......................................34
3.17.2 AUTOMATIC DOOR LOCKS .................................35
3.17.3 REMOTE KEYLESS ENTRY (RKE) ............................35
ii
TABLE OF CONTENTS - Continued
3.17.3.1 PANIC FUNCTION .........................................35
3.17.3.2 ROLLING CODE ...........................................35
3.17.3.3 PROGRAMMABLE DOOR LOCK FEATURES ...................35
3.18 POWER FOLDING MIRRORS ........................................36
3.19 POWER LIFTGATE SYSTEM .........................................36
3.19.1 POWER LIFTGATE .........................................36
3.19.2 DIAGNOSTIC FEATURES ...................................36
3.19.3 SYSTEM INHIBITORS ......................................36
3.20 POWER SLIDING DOOR SYSTEM ....................................36
3.20.1 POWER SLIDING DOOR ....................................36
3.20.2 DIAGNOSTIC FEATURES ...................................37
3.20.3 SYSTEM INHIBITORS ......................................37
3.21 REAR WINDOW DEFOG/HEATED MIRROR/FRONT WIPER DE-ICE (IF
EQUIPPED) .......................................................37
3.22 TELECOMMUNICATIONS ...........................................37
3.22.1 HANDS FREE PHONE ......................................37
3.23 VEHICLE THEFT SECURITY SYSTEM .................................38
3.23.1 THATCHAM ALARM SYSTEM (EXPORT ONLY) .................38
3.24 WIPER SYSTEM ...................................................38
3.24.1 FRONT WIPER ............................................38
3.24.2 SPEED SENSITIVE INTERMITTENT WIPE MODE ...............39
3.24.3 PULSE WIPE ..............................................39
3.24.4 PARK AFTER IGNITION OFF.................................39
3.24.5 WIPE AFTER WASH ........................................39
3.24.6 REAR WIPER .............................................39
3.24.7 SPEED SENSITIVE INTERMITTENT WIPE MODE ...............39
3.24.8 WIPE AFTER WASH ........................................39
3.25 USING THE DRBIIIT ................................................39
3.26 DRBIIIT ERROR MESSAGES ........................................39
3.27 DRBIIIT DOES NOT POWER UP (BLANK SCREEN)......................39
3.28 DISPLAY IS NOT VISIBLE ...........................................39
4.0 DISCLAIMERS, SAFETY, WARNINGS ......................................40
4.1 DISCLAIMERS.....................................................40
4.2 SAFETY ..........................................................40
4.2.1 TECHNICIAN SAFETY INFORMATION .........................40
4.2.2 VEHICLE PREPARATION FOR TESTING .......................40
4.2.3 SERVICING SUB-ASSEMBLIES ..............................40
4.2.4 DRBIIIT SAFETY INFORMATION .............................40
4.3 WARNINGS .......................................................41
4.3.1 VEHICLE DAMAGE WARNINGS ..............................41
4.3.2 ROAD TESTING A COMPLAINT VEHICLE......................41
5.0 REQUIRED TOOLS AND EQUIPMENT .....................................41
6.0 GLOSSARY OF TERMS..................................................41
iii
TABLE OF CONTENTS - Continued
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES ..........................43
ADJUSTABLE PEDALS
PEDAL SENSOR OPEN/SHORTED TO GROUND.............................44
PEDAL SENSOR SHORTED TO BATTERY ..................................47
PEDAL SW STUCK FORWARD ............................................50
PEDAL SW STUCK REARWARD ..........................................52
*CAN’T ADJUST PEDALS ................................................54
*CAN’T SET/RECALL MEMORY POSITIONS .................................59
AIRBAG
ACCELEROMETER 1 ....................................................61
ACCELEROMETER 2 ....................................................61
INTERNAL 1 ...........................................................61
INTERNAL 2 ...........................................................61
INTERNAL 3 ...........................................................61
INTERNAL 4 ...........................................................61
MODULE NOT CONFIGURED FOR OCS ....................................61
OUTPUT DRIVER 1 .....................................................61
OUTPUT DRIVER 2 .....................................................61
STORED ENERGY FIRING 1..............................................61
AIRBAG WARNING INDICATOR OPEN .....................................64
AIRBAG WARNING INDICATOR SHORT ....................................64
CALIBRATION MISMATCH................................................67
CLUSTER MESSAGE MISMATCH .........................................69
DRIVER KNEE BLOCKER CIRCUIT OPEN ..................................71
DRIVER KNEE BLOCKER CIRCUIT SHORT .................................74
DRIVER KNEE BLOCKER SHORT TO BATTERY .............................77
DRIVER KNEE BLOCKER SHORT TO GROUND .............................80
DRIVER SEAT BELT SWITCH CIRCUIT OPEN ...............................83
DRIVER SEAT BELT SWITCH SHORTTO BATTERY ..........................86
DRIVER SEAT BELT SWITCH SHORT TO GROUND ..........................89
DRIVER SEAT BELT SWITCH SHORT TOGETHER ...........................91
DRIVER SEAT BELT TENSIONER CIRCUIT OPEN ............................93
DRIVER SEAT BELT TENSIONER CIRCUIT SHORT ..........................96
DRIVER SEAT BELT TENSIONER SHORT TO BATTERY.......................99
DRIVER SEAT BELT TENSIONER SHORT TO GROUND ......................102
DRIVER SQUIB 1 CIRCUIT OPEN ........................................105
DRIVER SQUIB 1 CIRCUIT SHORT .......................................108
DRIVER SQUIB 1 SHORT TO BATTERY ...................................111
DRIVER SQUIB 1 SHORT TO GROUND ...................................114
DRIVER SQUIB 2 CIRCUIT OPEN ........................................117
DRIVER SQUIB 2 CIRCUIT SHORT .......................................120
DRIVER SQUIB 2 SHORT TO BATTERY ...................................123
DRIVER SQUIB 2 SHORT TO GROUND ...................................126
INTERROGATE OCM ...................................................129
LEFT CURTAIN OR SEAT SQUIB CIRCUIT OPEN ...........................131
LEFT CURTAIN OR SEAT SQUIB CIRCUIT SHORT ..........................134
LEFT CURTAIN OR SEAT SQUIB SHORTTO BATTERY ......................137
LEFT CURTAIN OR SEAT SQUIB SHORT TO GROUND ......................140
LEFT FRONT IMPACT SENSOR INTERNAL 1 ...............................143
NO LEFT FRONT IMPACT SENSOR COMMUNICATION ......................143
LEFT SIDE IMPACT SENSOR 1 INTERNAL 1 ...............................147
iv
TABLE OF CONTENTS - Continued
NO LEFT SIDE IMPACT SENSOR 1 COMMUNICATION.......................147
LEFT SIDE IMPACT SENSOR 2 INTERNAL 1 ...............................151
NO LEFT SIDE IMPACT SENSOR 2 COMMUNICATION.......................151
LEFT SIDE IMPACT SENSOR 3 INTERNAL 1 ...............................155
NO LEFT SIDE IMPACT SENSOR 3 COMMUNICATION.......................155
LOSS OF IGNITION RUN - START ........................................159
ORC RUN - START DRIVER OPEN .......................................159
ORC RUN - START DRIVER OVER CURRENT ..............................159
ORC RUN - START DRIVER OVER TEMP ..................................159
ORC RUN - START DRIVER OVER VOLT ..................................159
ORC RUN - START DRIVER SHORT TO GROUND ..........................159
LOSS OF IGNITION RUN ONLY ..........................................165
ORC RUN ONLY DRIVER OPEN..........................................165
ORC RUN ONLY DRIVER OVER CURRENT ................................165
ORC RUN ONLY DRIVER OVER TEMP ....................................165
ORC RUN ONLY DRIVER OVER VOLT ....................................165
ORC RUN ONLY DRIVER SHORT TO GROUND.............................165
NO CLUSTER MESSAGE ...............................................171
NO OCM MESSAGE ....................................................173
NO ODOMETER MESSAGE .............................................175
NO ORC MESSAGE ....................................................178
NO PCI LOOPBACK ....................................................181
PCI BUS SHORT TO BATTERY...........................................181
PCI BUS SHORT TO GROUND ...........................................181
NO PCI TRANSMISSION ................................................187
NO RIGHT FRONT IMPACT SENSOR COMMUNICATION .....................189
RIGHT FRONT IMPACT SENSOR INTERNAL 1 .............................189
NO RIGHT SIDE IMPACT SENSOR 1 COMMUNICATION .....................193
RIGHT SIDE IMPACT SENSOR 1 INTERNAL 1 ..............................193
NO RIGHT SIDE IMPACT SENSOR 2 COMMUNICATION .....................197
RIGHT SIDE IMPACT SENSOR 2 INTERNAL 1 ..............................197
NO RIGHT SIDE IMPACT SENSOR 3 COMMUNICATION .....................201
RIGHT SIDE IMPACT SENSOR 3 INTERNAL 1 ..............................201
OCCUPANT CLASSIFICATION MODULE DATATRANSFER ERROR ............205
OCCUPANT CLASSIFICATION UNDETERMINED ............................207
RE-ZERO INCOMPLETE ................................................207
SEAT NOT CALIBRATED ................................................207
SYSTEM VERIFICATION REQUIRED - OCSVR .............................207
OCM CONFIGURATION MISMATCH.......................................212
PASSENGERAIRBAG OFF INDICATOR CIRCUIT SHORT TO BATTERY ........214
PASSENGER AIRBAG OFF INDICATOR CIRCUIT SHORT TO GROUND.........217
PASSENGER BTS OPEN ................................................222
PASSENGER BTS SHORT TO BATTERY...................................222
PASSENGER BTS SHORT TO GROUND ...................................222
PASSENGER BTS SHORT TOGETHER ....................................222
PASSENGER PRESSURE SENSOR OPEN .................................226
PASSENGER PRESSURE SENSOR SHORT GROUND .......................226
PASSENGER PRESSURE SENSOR SHORT TO BATTERY ....................226
PASSENGER PRESSURE SENSOR SHORT TOGETHER .....................226
PASSENGER SEAT BELT SWITCH CIRCUIT OPEN ..........................229
PASSENGER SEAT BELT SWITCH SHORTTO BATTERY .....................231
PASSENGER SEAT BELT SWITCH SHORTTO GROUND .....................234
PASSENGER SEAT BELT SWITCH SHORT TOGETHER ......................237
v
TABLE OF CONTENTS - Continued
PASSENGER SEAT BELT TENSIONER CIRCUIT OPEN ......................239
PASSENGER SEAT BELT TENSIONER CIRCUIT SHORT .....................242
PASSENGER SEAT BELT TENSIONER SHORT TO BATTERY .................245
PASSENGER SEAT BELT TENSIONER SHORT TO GROUND .................248
PASSENGER SEAT SENSOR FLUID LEVEL TOO LOW.......................250
PASSENGER SQUIB 1 CIRCUIT OPEN ....................................251
PASSENGER SQUIB 1 CIRCUIT SHORT ...................................254
PASSENGER SQUIB 1 SHORT TO BATTERY ...............................257
PASSENGER SQUIB 1 SHORT TO GROUND ...............................260
PASSENGER SQUIB 2 CIRCUIT OPEN ....................................263
PASSENGER SQUIB 2 CIRCUIT SHORT ...................................266
PASSENGER SQUIB 2 SHORT TO BATTERY ...............................269
PASSENGER SQUIB 2 SHORT TO GROUND ...............................272
POWER SUPPLY VOLTAGE LOW.........................................275
RIGHT CURTAIN OR SEAT SQUIB CIRCUIT OPEN ..........................278
RIGHT CURTAIN OR SEAT SQUIB CIRCUIT SHORT .........................281
RIGHT CURTAIN OR SEAT SQUIB SHORTTO BATTERY .....................284
RIGHT CURTAIN OR SEAT SQUIB SHORT TO GROUND .....................287
VEHICLE BODY STYLE MISMATCH .......................................290
VIN MISMATCH ........................................................293
*AIRBAG INDICATOR ON WITHOUT ACTIVE TROUBLE CODES ...............297
AUDIO
ALL OUTPUTS SHORT .................................................298
CASSETTE PLAYER INOP ..............................................301
CD MECHANICAL FAILURE .............................................301
NO PCI TRANSMISSION ................................................301
REAR TRANSMITTER FAILURE ..........................................301
*AM/FM SWITCH INOPERATIVE ..........................................301
*ANY STATION PRESET SWITCH INOPERATIVE ............................301
*BALANCE INOPERATIVE ...............................................301
*CD EJECT SWITCH INOPERATIVE.......................................301
*EQUALIZER INOPERATIVE .............................................301
*FADER INOPERATIVE .................................................301
*FF/RW SWITCH INOPERATIVE ..........................................301
*HOUR/MINUTE SWITCHES INOPERATIVE ................................301
*PAUSE/PLAY SWITCH INOPERATIVE ....................................301
*PWR SWITCH INOPERATIVE ...........................................301
*SCAN SWITCH INOPERATIVE ..........................................301
*SEEK SWITCH INOPERATIVE ...........................................301
*SET SWITCH INOPERATIVE ............................................301
*TAPE EJECT SWITCH INOPERATIVE.....................................301
*TIME SWITCH INOPERATIVE ...........................................301
*TUNE SWITCH INOPERATIVE...........................................301
CD CHANGER MECHANICAL FAILURE ....................................303
CD CHANGER READ FAILURE...........................................304
CD CHANGER TEMPERATURE HIGH .....................................305
CD PLAY FAILURE .....................................................306
CD READ FAILURE ....................................................307
CD TEMPERATURE HIGH ...............................................308
GPS ANTENNA NOT CONNECTED .......................................309
LOW VOLTAGE LEVEL .................................................310
NBS OUTPUT 1 OPEN ..................................................311
vi
TABLE OF CONTENTS - Continued
NBS OUTPUT 2 OPEN ..................................................311
NBS OUTPUT 1 SHORT TO BATT ........................................313
NBS OUTPUT 2 SHORT TO BATT ........................................313
NO ANTENNA CONNECTION ............................................315
NO COMMUNICATION WITH BCM ........................................316
POWER AMP SHUTDOWN ..............................................317
RADIO AND NAV GPS ANTENNA NOT CONNECTED ........................320
REMOTE RADIO SWITCH STUCK ........................................321
*REMOTE RADIO CONTROLS INOPERATIVE ..............................324
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (ACTIVE)......................................327
AC PRESSURE TOO HIGH (STORED).....................................328
DRIVER BLEND DOOR NOT RESPONDING (STORED) ......................328
DRIVER BLEND DOOR RANGE TOO LARGE (STORED) .....................328
DRIVER BLEND DOOR TRAVEL TOO SMALL (STORED) .....................328
EVAP TEMP SENSOR OPEN (STORED) ...................................328
EVAP TEMP SENSOR SHORTED (STORED) ...............................328
FRONT IR SENSOR AND CONTROL HEAD MISMATCH (STORED) .............328
FRONT IR SENSOR CHANGE TOO LARGE (STORED) .......................328
FRONT IR SENSOR HIGH (STORED) .....................................328
FRONT IR SENSOR LOW (STORED) ......................................328
FRONT IR SENSOR NOT CALIBRATED (STORED) ..........................328
FRONT KEYBOARD COMMUNICATION FAULT (STORED) ....................328
FRONT KEYBOARD FAULT (STORED) ....................................328
FRONT MODE DOOR NOT RESPONDING (STORED) ........................328
FRONT MODE DOOR TRAVEL TOO LARGE (STORED) ......................328
FRONT MODE DOOR TRAVEL TOO SMALL (STORED) ......................328
PASS BLEND DOOR NOT RESPONDING (STORED).........................328
PASS BLEND DOOR TRAVEL TOO LARGE (STORED) .......................328
PASS BLEND DOOR TRAVEL TOO SMALL (STORED) .......................328
PCI BUS SHORTED HIGH (STORED) .....................................328
PCI BUS SHORTED LOW (STORED) ......................................328
REAR BLEND DOOR NOT RESPONDING (STORED) ........................328
REAR BLEND DOOR RANGE TOO LARGE (STORED) .......................328
REAR BLEND DOOR TRAVEL TOO SMALL (STORED) .......................328
REAR FAN POT OPEN (STORED) ........................................328
REAR FAN POT SHORTED (STORED) ....................................328
REAR KEYBOARD FAULT (STORED) .....................................328
REAR MODE DOOR NOT RESPONDING (STORED) .........................328
REAR MODE DOOR TRAVEL TOO LARGE (STORED) .......................328
REAR MODE DOOR TRAVEL TOO SMALL (STORED) ........................328
REAR MODE POT OPEN (STORED) ......................................328
REAR MODE POT SHORTED (STORED) ..................................328
RECIRC DOOR NOT RESPONDING (STORED) .............................328
RECIRC DOOR TRAVEL TOO LARGE (STORED)............................328
RECIRC DOOR TRAVEL TOO SMALL (STORED) ............................328
COOLDOWN TEST FAILED ..............................................335
DRIVER BLEND DOOR NOT RESPONDING (ACTIVE) .......................337
DRIVER BLEND DOOR TRAVEL TOO LARGE (ACTIVE) ......................339
DRIVER BLEND DOOR TRAVEL TOO SMALL (ACTIVE) ......................340
EEPROM CHECKSUM ERROR (ACTIVE) ..................................342
EVAP TEMP SENSOR OPEN (ACTIVE) ....................................343
vii
TABLE OF CONTENTS - Continued
EVAP TEMP SENSOR SHORTED (ACTIVE) ................................347
FRONT AND REAR BLOWER OUTPUT 1 OPEN ............................349
FRONT AND REAR BLOWER OUTPUT 2 OPEN ............................349
FRONT AND REAR BLOWER OUTPUT 1 SHORT TO BATT ...................350
FRONT AND REAR BLOWER OUTPUT 2 SHORT TO BATT ...................350
FRONT IR SENSOR AND CONTROL HEAD MISMATCH (ACTIVE) ..............351
FRONT IR SENSOR CHANGE TOO LARGE (ACTIVE) ........................351
FRONT IR SENSOR HIGH (ACTIVE) ......................................351
FRONT IR SENSOR LOW (ACTIVE) .......................................351
FRONT IR SENSOR NOT CALIBRATED (ACTIVE) ...........................352
FRONT KEYBOARD FAULT (ACTIVE) .....................................352
FRONT KEYBOARD COMMUNICATION FAULT (ACTIVE) .....................357
FRONT MODE DOOR NOT RESPONDING (ACTIVE) .........................358
FRONT MODE DOOR TRAVEL TOO LARGE (ACTIVE) .......................360
FRONT MODE DOOR TRAVEL TOO SMALL (ACTIVE) .......................361
INVALID CONDITIONS FOR COOLDOWN TEST, EVAPTEMPERATURE TOO
LOW .................................................................362
PASS BLEND DOOR NOT RESPONDING (ACTIVE)..........................365
PASS BLEND DOOR TRAVEL TOO LARGE (ACTIVE) ........................367
PASS BLEND DOOR TRAVEL TOO SMALL (ACTIVE) ........................368
PCI BUS SHORTED HIGH (ACTIVE) ......................................370
PCI BUS SHORTED LOW (ACTIVE) .......................................370
REAR BLEND DOOR NOT RESPONDING (ACTIVE) .........................371
REAR BLEND DOOR TRAVEL TOO LARGE (ACTIVE) ........................373
REAR BLEND DOOR TRAVEL TOO SMALL (ACTIVE) ........................374
REAR FAN POT OPEN (ACTIVE) .........................................375
REAR FAN POT SHORTED (ACTIVE) .....................................375
REAR MODE POT OPEN (ACTIVE) .......................................375
REAR MODE POT SHORTED (ACTIVE) ...................................375
REAR KEYBOARD FAULT (ACTIVE) ......................................376
REAR MODE DOOR NOT RESPONDING (ACTIVE) ..........................380
REAR MODE DOOR TRAVEL TOO LARGE (ACTIVE) ........................382
REAR MODE DOOR TRAVEL TOO SMALL (ACTIVE) .........................383
RECIRC DOOR NOT RESPONDING (ACTIVE) ..............................384
RECIRC DOOR TRAVEL TOO LARGE (ACTIVE).............................386
RECIRC DOOR TRAVEL TOO SMALL (ACTIVE) .............................387
*ATC HEAD LED(S)/BACK LIGHTING INOPERATIVE .........................388
*FRONT BLOWER MOTOR INOPERATIVE .................................390
*FRONT BLOWER RUNS AT ONLY ONE SPEED ............................396
*HVAC SYSTEM TEST ..................................................398
*REAR ATC SWITCH LED(S)/BACK LIGHTING INOPERATIVE .................402
*REAR BLOWER MOTOR INOPERATIVE ..................................404
*REAR BLOWER RUNS AT ONLY ONE SPEED .............................410
CABIN HEATER
A. CABIN HEATER PRE-TEST ...........................................412
CABIN HEATER CONTROL CIRCUIT OPEN (STORED) .......................412
CABIN HEATER CONTROL CIRCUIT SHORT TO BATTERY (STORED) ..........412
B1000 CONTROL UNIT ERRONEOUS .....................................416
B1800 NO START ......................................................417
B1801 FLAME OUT: DURING HEATING CYCLE .............................417
B1801 FLAME OUT: UNSTABLE OPERATION ...............................417
B1802 POWER SUPPLY OUT OF RANGE: LOW VOLTAGE THRESHOLD........421
viii
TABLE OF CONTENTS - Continued
B1802 POWER SUPPLY OUT OF RANGE: VOLTAGEABOVE 15.5 VOLTS .......424
B1803 FLAME DETECTED PRIOR TO COMBUSTION ........................425
B1811 HEATER OVERHEATED ...........................................426
B1813 HEATER IN LOCKOUT MODE ......................................430
B1820 DOSING PUMP CIRCUIT: OPEN OR SHORT TO BATTERY .............433
B1820 DOSING PUMP CIRCUIT: SHORT TO GROUND .......................436
B1821 COMBUSTION AIR FAN CIRCUIT: OPEN .............................439
B1821 COMBUSTION AIR FAN CIRCUIT: SHORT TO GROUND ................439
B1822 GLOW PIN/FLAME SENSOR: OPEN ................................440
B1822 GLOW PIN/FLAME SENSOR: SHORT TO GROUND ...................440
B1823 WATER PUMP CIRCUIT: OPEN.....................................441
B1823 WATER PUMP CIRCUIT: SHORTTO GROUND........................441
B1824 FAN SWITCH LINE SHORT TO GROUND ............................442
CABIN HEATER CONTROL CIRCUIT OPEN (ACTIVE) ........................443
CABIN HEATER CONTROL CIRCUIT SHORT TO BATTERY (ACTIVE)...........447
*CABIN HEATER INOPERABLE FROM A/C - HEATER MODULE (MTC) .........450
*CABIN HEATER INOPERABLE FROM AUTO TEMP CONTROL (ATC) ..........452
CHIME
*CHIME INOPERATIVE..................................................455
*KEY IN IGNITION AND DRIVER’S DOOR OPEN CHIME NOT OPERATING
PROPERLY ...........................................................457
*PROBLEM WITH THE VEHICLE SPEED WARNING CHIME...................458
COMMUNICATION
APM MESSAGES NOT RECEIVED ........................................459
ATC MODULE MESSAGES NOT RECEIVED ................................460
AUDIO MESSAGES NOT RECEIVED ......................................461
BCM, PCI BUS SHORTED TO BATTERY ...................................462
BCM, PCI BUS SHORTED TO GROUND ...................................462
FCM, PCI BUS SHORTED TO BATTERY ...................................462
FCM, PCI BUS SHORTED TO GROUND ...................................462
COUNTRY CODE NOT PROGRAMMED ...................................464
FCM MESSAGES NOT RECEIVED ........................................465
FCM, BCM COMMUNICATION FAULT .....................................466
FCM, HVAC COMMUNICATION FAULT ....................................467
FCM, PCI INTERNAL FAULT .............................................468
FCM, PCM COMMUNICATION FAULT .....................................469
FCM, RADIO COMMUNICATION FAULT ...................................471
FCM, TCM COMMUNICATION FAULT .....................................472
INTERNAL BCM FAILURE ...............................................473
LEFT PSD MESSAGES NOT RECEIVED ...................................474
LIFTGATE MODULE MESSAGES NOT RECEIVED...........................476
MIC MESSAGES NOT RECEIVED ........................................478
MSM MESSAGES NOT RECEIVED .......................................480
ORC MESSAGES NOT RECEIVED........................................481
OTIS MODULE MESSAGE MISMATCH ....................................482
OTIS MODULE MESSAGES NOT RECEIVED ...............................484
PCI INTERNAL HARDWARE FAILURE .....................................485
PCM MESSAGES NOT RECEIVED........................................486
RADIO MEM MSG NOT RECEIVED .......................................488
RIGHT PSD MESSAGES NOT RECEIVED..................................489
SKIM (SKREEM) MESSAGES NOT RECEIVED..............................491
ix
TABLE OF CONTENTS - Continued
TCM MESSAGES NOT RECEIVED ........................................492
*NO RESPONSE FROM AMPLIFIER ......................................493
*NO RESPONSE FROM AUTOMATIC TEMPERATURE CONTROL MODULE .....495
*NO RESPONSE FROM BODY CONTROL MODULE .........................497
*NO RESPONSE FROM CABIN HEATER ASSIST - DIESEL ONLY ..............499
*NO RESPONSE FROM CONTROLLER ANTILOCK BRAKE ...................501
*NO RESPONSE FROM ECM (PCI BUS) - DIESEL ONLY .....................503
*NO RESPONSE FROM ECM (SCI ONLY) - DIESEL ONLY ....................504
*NO RESPONSE FROM FRONT CONTROL MODULE ........................506
*NO RESPONSE FROM HANDS FREE MODULE ............................508
*NO RESPONSE FROM HVAC ...........................................510
*NO RESPONSE FROM INSTRUMENT CLUSTER ...........................512
*NO RESPONSE FROM LEFT SLIDING DOOR CONTROL MODULE............515
*NO RESPONSE FROM MEMORY SEAT/MIRROR/ADJUSTABLE PEDALS
MODULE .............................................................518
*NO RESPONSE FROM OCCUPANT CLASSIFICATION MODULE ..............520
*NO RESPONSE FROM OCCUPANT RESTRAINT CONTROLLER ..............522
*NO RESPONSE FROM OVERHEAD CONSOLE ............................524
*NO RESPONSE FROM PARK ASSIST MODULE ............................526
*NO RESPONSE FROM PCM (PCI BUS) - NGC .............................528
*NO RESPONSE FROM PCM (PCM SCI ONLY) - NGC .......................529
*NO RESPONSE FROM POWER LIFTGATE MODULE .......................532
*NO RESPONSE FROM RADIO ..........................................535
*NO RESPONSE FROM RIGHT SLIDING DOOR CONTROL MODULE ..........537
*NO RESPONSE FROM SENTRY KEY REMOTE ENTRY MODULE .............540
*NO RESPONSE FROM THATCHAM ALARM MODULE .......................542
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE - EATX (DIESEL) .544
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE - NGC ..........547
*PCI BUS COMMUNICATION FAILURE ....................................550
DOOR AJAR
*HOOD AJAR CIRCUIT OPEN (EXPORT ONLY) .............................553
*HOOD AJAR CIRCUIT SHORTED TO GROUND (EXPORT ONLY) .............554
*LEFT FRONT DOOR AJAR SWITCH SENSE CIRCUIT OPEN .................555
*LEFT FRONT DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TO GROUND. .556
*LEFT SLIDING DOOR AJAR SWITCH SENSE CIRCUIT OPEN ................557
*LEFT SLIDING DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TO
GROUND .............................................................559
*LIFTGATE AJAR CIRCUIT OPEN.........................................560
*LIFTGATE AJAR CIRCUIT SHORTED TO GROUND .........................561
*RIGHT FRONT DOOR AJAR SWITCH SENSE CIRCUIT OPEN ................562
*RIGHT FRONT DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TO
GROUND .............................................................563
*RIGHT SLIDING DOOR AJAR CIRCUIT OPEN .............................564
*RIGHT SLIDING DOOR AJAR CIRCUIT SHORTED TO GROUND ..............566
ELECTRICALLY HEATED SYSTEMS
EBL RUN ONLY RELAY OPEN ...........................................567
EBLRUN ONLY RELAY SHORTED TO BATTERY............................569
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Get your hands on the 2005 Chrysler Grand Voyager Service and Repair Manual. This manual provides comprehensive instructions and procedures to fix any issues with your vehicle. Whether you're a professional mechanic or a DIY enthusiast, these manuals can be invaluable for immediate repairs and long-term maintenance.
The manual contains technical data, diagrams, a complete list of car parts, and detailed pictures, making it easy for even novice mechanics to follow. It covers all models and repairs A-Z, providing step-by-step instructions, wiring schematics, and specifications for easy vehicle repair. The manual is compatible with Windows Vista32 and 64, XP, ME, 98, NT, 2000, and Mac, ensuring accessibility for all users.
From engine and mechanical components to electrical systems and much more, this manual has you covered. It's printable, allowing you to take the necessary pages with you to the vehicle or workshop. With this manual, you can save time, become more knowledgeable about your car, and handle repairs at your convenience.
Compatible with all versions of Windows and Mac, this manual is printable and available in English. It requires Adobe Reader and Win, both of which are free online. Say goodbye to relying solely on your mechanic for car repairs and embrace the fun and empowerment of DIY car maintenance.
- Maintenance
- Engine
- Control System
- Mechanical
- Fuel Service Specifications
- Emission Control
- Intake Exhaust Cooling
- Lube
- Ignition Starting Charging
- Auto Transmission Clutch
- Manual Transmission
- Transfer Propeller Shaft
- Drive Shaft
- Differential
- Axle Suspension
- Tire & Wheel
- Brake Control
- Brake
- Parking Brake
- Steering Column
- Power Steering
- Air Condition
- Suppl Restraint System
- Seat Belt
- Engine Immobilizer
- Cruise Control
- Wiper & Washer
- Door Lock
- Meter Audio/Visual
- Horn
- Windshield/Glass Mirror
- Instrument Panel
- Seat
- Engine Hood/ Door
- Exterior & Interior
- Electrical
- Multiplex/ Can Communication
- And much more...
With this service repair manual, you can stay up-to-date and gain more knowledge about your vehicle. It's a valuable resource that allows you to keep your manual safe on your PC and print the necessary pages in seconds, ensuring it never gets dirty or torn.
