2015 Chrysler 200 3.6L V6 VVT Service & Repair Manual

Parts 001 - Mopar Accessories - Component Parts 100 - Audio and Electronics 110 - Camera, Back Up 123 - Wi-Fi 300 - Driver Convenience 304 - Remote Start 400 - Exterior Appearance 448 - Wheel Kit 455 - Decor Kit, Body Side, Door Applique 600 - Fog Lights and Electrical 602 - Heater Kit, Engine Block 607 - Light Kit, Interior 614 - Cold Weather Kit 620 - Charger Kit, Battery 700 - Interior Protection 704 - Floor Mat Protection 707 - Emergency Kit, Tire Repair 709 - Emergency Kit, Spare Tire 900 - Security 905 - Alarm System 910 - Wheel Lock 002 - Front Suspension 100 - Front Suspension, Strut and Cradle 105 - Suspension, Front, Springs, Shocks, Struts, Control Arms 110 - Cradle 200 - Front Stabilizer Bar 205 - Front Stabilizer Bar 005 - Brakes 100 - Front Brakes 110 - Brakes, Front 200 - Rear Brakes 210 - Brakes, Rear Disc 300 - Power Brake Booster 310 - Booster and Pump 400 - Brake Master Cylinder 410 - Master Cylinder 500 - Hydraulic Control Unit, Brake Tubes and Hoses 505 - Control Unit 510 - Brake Tubes and Hoses, Front 515 - Brake Tubes and Hoses, Rear 600 - Brake Pedals 610 - Pedal, Brake 700 - Parking Brake Lever, Cables, and Rear Disc Park Brake Assembly 705 - Electric Park Brake System 007 - Cooling 100 - Radiator and Related Parts; Charge Air Cooler 110 - Radiator and Related Parts, 3.6L {ERB] 115 - Radiator Shield, Seals, And Baffles 150 - Radiator Support 200 - Water Pump and Related Parts 210 - Water Pump and Related Parts, 3.6L [ERB] 255 - Thermostat and Related Parts, 3.6L [ERB] 300 - Engine Coolant Reservoir (Bottle) 305 - Coolant Recovery 400 - Pulleys and Related Parts 410 - Pulleys and Related Parts, 3.6L [ERB] 500 - Drive Belts 505 - Drive Belts 600 - Transmission Oil Cooler, and Lines 605 - Transmission Cooler and Lines 008 - Electrical 100 - Starters 110 - Starter, 3.6L [ERB] 115 - Remote Start 200 - Generators / Alternators 207 - Alternator And Related Parts, 3.6L [ERB] 300 - Wiper and Washer System

305 - Front Wiper System 310 - Front Washer System 400 - Keys, Modules and Engine Controllers 405 - Modules, Engine Compartment 410 - Modules, Instrument Panel 420 - Modules, Body 430 - Modules, Brakes, Suspension, and Steering 435 - Receiver Modules, Keys and Key FOBS 500 - Power Distribution Center, Fuse Block, Junction Block, Relays and Fuses 505 - Power Distribution Center, Intelligent 520 - Power Invertor Outlet 580 - Relay, Start/Stop 600 - Sensors 610 - Sensors, Engine, 3.6L [ERB] 616 - Sensors, Oxygen, 3.6L [ERB] 625 - Sensors Brakes 635 - Sensors, Body 800 - Switches 805 - Switches, Instrument Panel 810 - Switches, Console 815 - Switches, Doors and Decklid 825 - Switches, Seat 830 - Switches, Steering Column and Wheel 835 - Switches, Body 840 - Switches, Heater and Air Conditioning 900 - Horns 905 - Horns 1000 - Battery, Battery Tray and Cables 1005 - Battery, Tray and Support 1010 - Battery Wiring 1100 - Lamps-Interior and Exterior 1105 - Lamps, Front Headlamp, [LMA], [LMC] 1106 - Lamps, Front Headlamp, [LMP] 1107 - Lamps, Front 1109 - Assemblies, Rear Lamp 1110 - Lamps, Service Parts Rear 1111 - Lamp, Center High Mounted Stop 1115 - Lamps, Interior 1130 - Lamps, Outside Mirror 1200 - Wiring-Powertrain 1206 - Wiring, Engine, 3.6L [ERB] 1210 - Wiring, Transmission 1215 - Ground Straps 1300 - Wiring-Headlamp to Dash 1305 - Wiring, Headlamp to Dash 1400 - Wiring-Instrument Panel 1405 - Wiring, Instrument Panel 1410 - Wiring, Console 1500 - Wiring-Body and Accessories 1505 - Wiring, Body 1506 - Wiring, Body Harness Troughs 1515 - Wiring, Doors And Tailgate 1520 - Wiring, Front Seats 1535 - Wiring, Overhead 1600 - Wiring and Repair 1605 - Wiring Connectors and Busses 1900 - Ignition - Spark Plugs, Cables, Coils, and Glow Plugs 1906 - Spark Plugs, Ignition Coils, 3.6L [ERB] 2100 - Instrument Panel Cluster 2105 - Instrument Cluster 2200 - Radio, Antenna, Speakers, DVD, and Video systems 2205 - Radios and Center Stack 2210 - Antenna 2220 - Standard 6-Base Speaker System 2221 - Premium II 10 Speaker System 2230 - Rear View Camera System 2235 - Front Camera System 2245 - UConnect Media and Charging Systems

2600 - Park Assist 2605 - Park Assist and Blind Spot Detection 2700 - Speed Control 2705 - Speed Control 009ERB - 3.6L Gas; Engine 100 - Engine Identification, Service Engines & Engine Service Kits 105 - Engine Identification 3.6L [ERB] 115 - Engine Assembly And Service Long Block 3.6L [ERB] 125 - Engine Cover And Related Parts 3.6L [ERB] 145 - Engine Gasket/Install Kits 3.6L [ERB] 200 - Cylinder Head 205 - Cylinder Head Covers 3.6L [ERB] 225 - Cylinder Heads 3.6L [ERB] 300 - Cylinder Block 305 - Engine Cylinder Block And Hardware 3.6L [ERB] 325 - Engine Cylinder Block Heater 3.6L [ERB], [NHK] 400 - Crankshaft, Piston, Drive Plate, Flywheel, and Damper 405 - Crankshaft, Crankshaft Bearings, Damper And Flywheel 3.6L [ERB] 425 - Piston, Piston Rings, Connecting Rods And Connecting Rod Bearings 3.6L [ERB] 500 - Camshaft and Valve 505 - Camshafts And Valvetrain 3.6L [ERB] 600 - Timing Belt/Chain and Cover and Balance Shaft 605 - Timing Case Cover 3.6L [ERB] 625 - Timing System 3.6L [ERB] 700 - Engine Oiling, Oil Pan and Indicator (Dipstick) 705 - Engine Oil Pump 3.6L [ERB] 725 - Engine Oil Pan, Engine Oil Level Indicator And Related Parts 3.6L [ERB] 775 - Engine Oil, Filter, Adapter/Cooler 3.6L [ERB] 1000 - Manifolds and Vacuum Fittings 1005 - Intake Manifold Plenum 3.6L [ERB] 1065 - Lower Intake Manifold 3.6L [ERB] 1100 - Crankcase Ventilation 1105 - Crankcase Ventilation 3.6L [ERB] 1200 - Engine Mounting 1205 - Engine Mounting Right Side 3.6L [ERB] 1235 - Engine Mounting Left Side 3.6L [ERB] 1245 - Engine Mounting Front/Rear 3.6L [ERB] 010 - Restraints 200 - Air Bags 205 - Air Bag Modules , Impact Sensors and Clock Spring 210 - Air Bags 300 - Seat Belts 305 - Seat Belts Front 310 - Seat Belts Rear 011 - Exhaust 100 - Exhaust System 110 - Exhaust System, 3.6L [ERB] 150 - Heat Shields Exhaust 155 - Heat Shield Exhaust Floor Pan 013 - Frame, Bumper and Fascia 100 - Frames 120 - Frame 200 - Front Bumper and Fascia 205 - Fascia, Front 300 - Rear Bumper and Fascia 305 - Fascia, Rear 700 - Under Body Protection 705 - Underbody Shields And Plate 014 - Fuel 100 - Fuel Tank 105 - Fuel Tank 200 - Fuel Tank Filler Tube 205 - Fuel Tank Filler Tube 300 - Fuel Lines 305 - Fuel Lines 400 - Fuel Rail and Injectors 410 - Fuel Rail, 3.6L [ERB] 500 - Fuel Pump and Sending Unit

505 - Fuel Pump Module 600 - Throttle Body 610 - Throttle Body, 3.6L [ERB] 800 - Air Cleaner 810 - Air Cleaner, 3.6L [ERB] 1000 - Accelerator Pedal 1005 - Accelerator Pedal 017 - Rear Suspension 100 - Rear Suspension and Cradle 110 - Suspension, Rear 120 - Cradle, Rear Suspension 200 - Rear Stabilizer Bar 210 - Stablizer Bar, Rear 019 - Steering 100 - Steering Wheel 105 - Steering Wheel Assembly 200 - Steering Column and Intermediate Shaft 205 - Steering Column 300 - Steering Gear 310 - Gear Rack and Pinion 021 - Power Transfer Unit 100 - Transfer Case Assembly 105 - Power Transfer Unit 110 - Power Transfer Unit Service Parts 021DF5 - 9HP48; 9-Speed; Automatic Transmission 100 - Automatic Transmission / Transaxle and Torque Converter 105 - Transmission / Transaxle Assembly 110 - Torque Converter 150 - Transmission Serviceable Parts 200 - Case, Extension, Oil Pan, and Indicator (Dipstick) 215 - Vent 1100 - Gearshift Controls and Related Parts 1105 - Gearshift Controls 1115 - Gearshift Lever, Cable and Bracket 1200 - Mounting and Skid Plate 1210 - Mounting Support 1215 - Mounting Bolts 021DFH - 948TE; 9-Speed; Automatic Transmission 100 - Automatic Transmission / Transaxle and Torque Converter 105 - Transmission / Transaxle Assembly 110 - Torque Converter 115 - Transmission Serviceable Parts 200 - Case, Extension, Oil Pan, and Indicator (Dipstick) 215 - Vent 1100 - Gearshift Controls and Related Parts 1105 - Gearshift Controls 1115 - Gearshift Lever, Cable and Bracket 1200 - Mounting and Skid Plate 1210 - Mounting Support 1215 - Mounting Bolts 022 - Wheels 100 - Wheels, Tires and Hardware 105 - Wheels and Hardware 200 - Wheel Covers and Center Caps 205 - Wheel Cover and Center Caps 300 - Jack Stowage 305 - Jack Assembly And Tools 400 - Wheel Spare 405 - Spare Wheel Stowage 500 - Emergency Kit 505 - Emergency Kit 600 - Tire Monitoring System 610 - Tire Monitoring System 024 - Air Conditioners and Heaters 100 - Air Conditioner and Heater Units 105 - Air Conditioning and Heater Unit, [HAA] 110 - Air Conditioning and Heater Unit, [HAF] 200 - Air Conditioner and Heater Plumbing

210 - Heater Plumbing, 3.6L [ERB] 225 - Air Conditioning Plumbing, 3.6L [ERB] 300 - Air Conditioner and Heater Controls 305 - A/C and Heater Controls 400 - Air Conditioner Compressor and Mounting 405 - A/C Compressor 445 - A/C Compressor Mounting, 3.6L [ERB] 500 - Air Ducts 505 - Ducts Front 510 - Ducts Rear 515 - Exhauster 025 - Emission Controls 300 - Vacuum Canister/Leak Detection Pump 305 - Vacuum Canister/Leak Detection Pump 400 - Emission Harness 405 - Emission Control Vacuum Harness 026 - Labels 100 - Interior 105 - Instrument Panel 110 - Visor 200 - Under Hood 205 - Engine Compartment 300 - Doors 311 - Doors and Pillars 500 - Trunk 510 - Rear Cargo and Storage 027 - Glass 100 - Glass and Interior Rear View Mirror 105 - Glass, Windshield Hardware and Interior Mirror 110 - Glass, Door Front And Rear 115 - Glass, Quarter 120 - Glass, Liftgate Hardware And Attaching Parts 030 - Doors, Door Mirrors and Related Parts 100 - Front Door 105 - Front Door, Shell and Hinges 125 - Front Door, Hardware Components 150 - Door Lock Cylinder 200 - Rear Door 205 - Rear Door, Shell and Hinges 225 - Rear Door, Hardware Components 500 - Exterior Mirror 505 - Mirror, Exterior 600 - Weatherstrips and Seals 605 - Weatherstrips, Front Door 625 - Weatherstrips, Rear Door 0035ZU - Front Wheel Drive; Differential and Drive Line 300 - Front Axle Drive Shafts 305 - Shafts, Axle 040 - Exterior Ornamentation 100 - Nameplates 106 - Nameplates, Emblems & Medallions 200 - Moldings and Ornamentation 210 - Exterior Ornamentation 400 - Grilles 405 - Grilles 050 - Interior Trim 100 - Headliners-Visors-Assist Straps 105 - Headliners and Visors 115 - Rear Shelf Panel 200 - Panels-Moldings-Scuff Plates, Pillar, Cowl, 1/4 Panel Trim and Cargo Covers 205 - Interior Moldings And Pillars 210 - Scuff Plates 300 - Carpets, Floor Mats, Load Floor, and Silencers 305 - Carpet, Complete 385 - Silencers 400 - Door Trim Panels-Front and Rear 405 - Front Door Trim Panels 410 - Rear Door Trim Panels

500 - Front Seats - First Row 505 - Front Seat - Bucket 600 - Rear Seats - Second Row 667 - Rear Seat - Split Seat 900 - Front Seats - Adjusters, Recliners, Shields and Risers 905 - Adjusters, Recliners and Shields - Driver Seat - Power 910 - Adjusters, Recliners and Shields - Driver Seat - Manual 915 - Adjusters, Recliners and Shields - Passenger Seat - Power 920 - Adjusters, Recliners and Shields - Passenger Seat - Manual 1000 - Rear Seats - Second Row - Adjusters, Recliners, Shields and Risers 1035 - Second Row - 60/40 Split Seat 1600 - Consoles 1605 - Floor Console Front 1620 - Overhead Console 1625 - Overhead Console [GWG] 1700 - Instrument Panel 1715 - Instrument Panel 060 - Body Sheet Metal Except Doors 100 - Floor Pans 105 - Floor Pan Front 110 - Center and Rear Floor Pan 115 - Underbody Shields 200 - Plugs 205 - Plugs 300 - Fenders 305 - Front Fenders and Shields 400 - Hood and Hood Release 405 - Hood and Related Parts 500 - Cowl and Dash Panel 505 - Cowl and Dash Panel 510 - Silencers 600 - Aperture Panel and Pillar Supports 605 - Aperture Panel 610 - Quarter Panel and Fuel Filler Door 900 - Roof 905 - Roof Panel 1000 - Sunroof 1005 - Sunroof and Related Parts, [GWJ] 1010 - Sunroof and Related Parts [GWG] 1100 - Deck Lid 1105 - Deck Lid and Related Parts 1200 - Shelf Panel 1205 - Rear Shelf Panel 003590 - All Wheel Drive; Differential and Drive Line 300 - Front Axle Drive Shafts 305 - Shafts, Axle 600 - Drive Shaft 605 - Shaft, Drive 700 - Rear Axle Assembly 705 - Axle Assembly 800 - Rear Axle; Housing, Differential and Vent 805 - Housing and Differential With Internal Components 810 - Rear Axle Mounting 900 - Rear Axle Shafts 905 - Shafts, Axle Service Information 00 - Vehicle Data Vehicle Information International Vehicle Control and Display Symbols DESCRIPTION LABEL, Vehicle Emission Certification Information (VECI) DESCRIPTION Vehicle Certification Label DESCRIPTION Vehicle Identification Number DESCRIPTION 02 - Front Suspension SPECIAL TOOLS

Standard Procedure STANDARD PROCEDURE - LUBRICATION Front WARNING Technical Specifications TORQUE SPECIFICATIONS ARM, Lower Control Diagnosis and Testing DIAGNOSIS AND TESTING - LOWER CONTROL ARM REMOVAL INSTALLATION BALL JOINT, Suspension, Lower DESCRIPTION Diagnosis and Testing DIAGNOSIS AND TESTING - LOWER BALL JOINT HUB AND BEARING Diagnosis and Testing DIAGNOSIS AND TESTING - HUB AND BEARING NOISE REMOVAL INSTALLATION KNUCKLE, Steering Diagnosis and Testing DIAGNOSIS AND TESTING - KNUCKLE REMOVAL INSTALLATION LINK, Stabilizer Bar REMOVAL INSTALLATION STABILIZER BAR, Front REMOVAL INSTALLATION STRUT, Suspension, Assembly DESCRIPTION Diagnosis and Testing DIAGNOSIS AND TESTING - STRUT ASSEMBLY REMOVAL DISASSEMBLY ASSEMBLY INSTALLATION Wheel Alignment Diagnosis and Testing DIAGNOSIS AND TESTING - VEHICLE LEAD/PULL Standard Procedure CURB HEIGHT MEASUREMENT WHEEL ALIGNMENT Technical Specifications SPECIFICATIONS 03 - Differential and Driveline Halfshaft, Front DESCRIPTION Diagnosis and Testing DIAGNOSIS AND TESTING - HALFSHAFT Technical Specifications TORQUE SPECIFICATIONS Removal WITHOUT INTERMEDIATE SHAFT WITH INTERMEDIATE SHAFT Installation WITHOUT INTERMEDIATE SHAFT WITH INTERMEDIATE SHAFT SPECIAL TOOLS BOOT, Driveshaft, Outer REMOVAL INSTALLATION BOOT, Driveshaft, Inner REMOVAL INSTALLATION Halfshaft, Rear

REMOVAL INSTALLATION Driveshaft Technical Specifications TORQUE SPECIFICATIONS REMOVAL INSTALLATION Rear Driveline Module OPERATION Diagnosis and Testing REAR DRIVE UNIT (RDU) OPERATION REAR DRIVE UNIT (RDU) NOISE Technical Specifications TORQUE SPECIFICATIONS REMOVAL INSTALLATION SPECIAL TOOLS CASE ASSEMBLY, Differential DESCRIPTION OPERATION FLUID, Differential Standard Procedure DIFFERENTIAL FLUID FILL SEAL, Input Flange REMOVAL INSTALLATION SEAL, Output Flange Removal OUTPUT FLANGE SEAL REMOVAL Installation OUTPUT FLANGE SEAL INSTALLATION SENSOR, Pressure REMOVAL INSTALLATION MOTOR, Pump REMOVAL INSTALLATION FLUID, Hydraulic Standard Procedure HYDRAULIC FLUID FILL 04 - Vehicle Quick Reference Capacities and Recommended Fluids Description FLUID TYPES LUBRICANT RECOMMENDATIONS ENGINE OIL ENGINE COOLANT FLEXIBLE FUEL VEHICLES AUTOMATIC TRANSAXLE FLUID FUEL REQUIREMENTS BRAKE FLUID A/C REFRIGERANT SPECIFICATIONS Fuse - Relay Locations and Types SPECIFICATIONS Electrical Harness/Components Topology Schematics and Diagrams MODULES - INLINE CONNECTORS - GROUND LOCATIONS INLINE CONNECTORS and GROUND LOCATIONS Hoisting Standard Procedure STANDARD PROCEDURE - HOISTING Jump Starting Standard Procedure JUMP STARTING Maintenance Schedules Description NAFTA

INSPECTION New Vehicle Preparation Instructions Standard Procedure STANDARD PROCEDURE - NEW VEHICLE PREPARATION TRANSIT FILM REMOVAL Towing Standard Procedure STANDARD PROCEDURE â€” TOWING 05 - Brakes 05 - Brakes, ABS CAUTION Description ANTI-LOCK BRAKE SYSTEM (ABS) ELECTRONIC STABILITY CONTROL (ESC) TRACTION CONTROL ELECTRONIC VARIABLE BRAKE PROPORTIONING Operation ANTI-LOCK BRAKE SYSTEM (ABS) ELECTRONIC STABILITY CONTROL (ESC) TRACTION CONTROL ELECTRONIC VARIABLE BRAKE PROPORTIONING (EVBP) Diagnosis and Testing DIAGNOSIS AND TESTING - INSPECTION AND ROAD TEST Standard Procedure BRAKE BLEEDING Technical Specifications TORQUE SPECIFICATIONS Electrical SENSOR, Dynamics DESCRIPTION SENSOR, Steering Wheel Angle DESCRIPTION SENSOR, Wheel Speed, Front DESCRIPTION REMOVAL INSTALLATION SENSOR, Wheel Speed, Rear DESCRIPTION REMOVAL INSTALLATION SWITCH, Electronic Stability Program (ESP) DESCRIPTION Hydraulic/Mechanical HYDRAULIC CONTROL UNIT (HCU) DESCRIPTION INTEGRATED CONTROL UNIT (ICU) DESCRIPTION OPERATION REMOVAL INSTALLATION 05 - Brakes, Base WARNING CAUTION Diagnosis and Testing DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM Standard Procedure STANDARD PROCEDURE - BASE BRAKE BLEEDING Technical Specifications SPECIFICATIONS TORQUE SPECIFICATIONS SPECIAL TOOLS Electrical PUMP, Electric Vacuum DESCRIPTION OPERATION REMOVAL INSTALLATION SWITCH, Brake Fluid Level

DESCRIPTION REMOVAL INSTALLATION Hydraulic/Mechanical DESCRIPTION BOOSTER, Power Brake DESCRIPTION Diagnosis and Testing DIAGNOSIS AND TESTING - MASTER CYLINDER/POWER BOOSTER REMOVAL INSTALLATION CALIPER, Disc Brake, Front REMOVAL CLEANING INSPECTION INSTALLATION CALIPER, Disc Brake, Rear REMOVAL INSTALLATION FLUID Diagnosis and Testing DIAGNOSIS AND TESTING - BRAKE FLUID CONTAMINATION SPECIFICATIONS MASTER CYLINDER, Brake DESCRIPTION Diagnosis and Testing DIAGNOSIS AND TESTING - MASTER CYLINDER/POWER BOOSTER Standard Procedure STANDARD PROCEDURE - MASTER CYLINDER BLEEDING REMOVAL INSTALLATION PADS, Brake, Front REMOVAL CLEANING INSPECTION INSTALLATION PADS, Brake, Rear REMOVAL CLEANING INSPECTION INSTALLATION PEDAL(S), Brake and/or Accelerator REMOVAL INSTALLATION RESERVOIR, Brake Master Cylinder REMOVAL INSTALLATION ROTOR, Brake Diagnosis and Testing DIAGNOSIS AND TESTING - BRAKE ROTOR Standard Procedure STANDARD PROCEDURE - BRAKE ROTOR MACHINING Removal FRONT BRAKE ROTOR REAR BRAKE ROTOR Installation FRONT BRAKE ROTOR REAR BRAKE ROTOR Parking Brake DESCRIPTION SWITCH, Electric Park Brake DESCRIPTION OPERATION REMOVAL INSTALLATION ACTUATOR, Electric Park Brake DESCRIPTION OPERATION

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2015 Chrysler 200 3.6L V6 VVT Service & Repair Manual

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