2006-2014 Audi TT MK2 Typ 8J Service & Repair Manual
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Maintenance
Audi TT 2007 ➤
Edition 04.2010
Service
Service Department. Technical Information
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Maintenance
Heading
1. Overview of engines
2. Delivery Service
3. Description of work
4. Type plate, vehicle identification number
5. Lifting the vehicle
6. Tow-starting/towing
7. Vehicle tests carried out as part of inspection services and maintenance
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Service
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2010 Audi AG, Ingolstadt A00IGTT0220
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Contents
1 Overview of engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Delivery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Description of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Cap for suspension strut protective tube: greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Reading out: measured value block 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Battery: checking "no load" voltage before engine is started for first time . . . . . . . . . . . . . . 6
3.4 Battery: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Battery: checking that battery cables are securely fitted . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6 Battery: performing battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7 Tyres: checking condition, wear pattern, tread depth and correcting tyre pressures . . . . . . 14
3.8 Brake system: visual check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.9 Lights: checking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.10 Brake pads: checking thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.11 Brake fluid level (depends on brake pad wear): checking . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.12 Brake fluid: changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.13 S tronic gearbox: changing oil and renewing oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.14 Electric windows: checking positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.15 G17 additive: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.16 Ignition keys: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.17 Diesel particulate filter: reading out ash deposit mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.18 Data memory: interrogating with vehicle diagnostic, testing and information system
VAS 5051/ 5052 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.19 Noise insulation: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.20 Haldex coupling: changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.21 Poly V-belt: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.22 Fuel filter: renewing (2.0 ltr. TDI CR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.23 Cooling system: checking coolant additive level and topping up with coolant if necessary
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.24 Instrument cluster: setting the language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.25 Air cleaner: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.26 Bonnet arrester hook: lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.27 Engine cover panel: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.28 Engine and engine compartment (from below): visual check for leaks and damage . . . . . . 38
3.29 Engine oil: draining or extracting, changing oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.30 Bonnet hinges: lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.31 Engine oil: filling up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.32 Engine: checking oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.33 Navigation system: releasing eject button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.34 Radio: activating anti-theft coding by entering fixed code number . . . . . . . . . . . . . . . . . . . . 44
3.35 Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.36 Wheel bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.37 Tyre pressure monitoring system: updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.38 Manual gearbox/final drive: checking oil level, topping up with oil if necessary . . . . . . . . . . 47
3.39 Windscreen wiper/washer system: checking jet settings, adjusting jets if necessary . . . . 47
3.40 Headlight washer system: checking jet settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.41 Wiper blades: checking park position and checking for damage . . . . . . . . . . . . . . . . . . . . 50
3.42 Service interval display: resetting or adapting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.43 Fuse for headlight washer system: fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.44 Dust and pollen filter: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.45 Track rods, track control links, swivel joints, guide links and drive shafts on front and rear
axle: checking boots, play, and secure fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.46 Transport mode: deactivating (using vehicle diagnostic, testing and information system VAS
5051/5052 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.47 Door arresters, door hinges and lock cylinders: lubricating . . . . . . . . . . . . . . . . . . . . . . . . 57
Audi TT 2007 ➤
Maintenance - Edition 04.2010
Contents i
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3.48 Transport locks: removing locking elements for front and rear suspension struts . . . . . . . . 57
3.49 Underseal: visual check for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.50 Plenum chamber: checking and cleaning water drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.51 Winter tyres (factory-fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.52 Toothed belt for camshaft drive: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.53 Clock: setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.54 Spark plugs: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4 Type plate, vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5 Lifting the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6 Tow-starting/towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7 Vehicle tests carried out as part of inspection services and maintenance . . . . . . . . . . . . . . 71
Audi TT 2007 ➤
Maintenance - Edition 04.2010
ii Contents
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1 Overview of engines
Petrol engines
Engines ⇒ Petrol engines
Engine code BWA CDLA CDLB BUB
Capacity 2.0 ltr. 2.0 ltr. 2.0 ltr. 3.2 ltr.
No. of cylinders /
valves per cylinder
4/4 4/4 4/4 6/4
Exhaust emissions
standard
EU IV EU IV EU IV EU IV
Power output (kW at
rpm)
147 / 5100 - 6000 195 / 6000 199 / 6000 184 / 6333
Torque (Nm at rpm) 280 / 1800 - 5000 350 / 2500 … 5250 350 / 2500 … 5250 320 / 2500
Bore (∅ mm) 82.5 82.5 82.5 84.0
Stroke (mm) 92.8 92.8 92.8 95.5
Compression ratio 10.5:1 9.8:1 9.8:1 10.85:1
Fuel injection / ignition TFSI TFSI TFSI MPI
RON at least
98 unleaded
1)
98 unleaded
1)
98 unleaded
1)
98 unleaded
1)
1)
Unleaded RON 95 can also be used, but will result in a slight
loss of power.
Engines ⇒ Petrol engines
Engine code CCZA CESA CDAA CDMA CEPA
Capacity 2.0 ltr. 2.0 ltr. 1.8 ltr. 2.0 ltr. 2.5 ltr.
No. of cylinders /
valves per cylinder
4/4 4/4 4/4 4/4 5/4
Exhaust
emissions
standard
EU V EU V EU V EU IV EU V
Power output (kW
at rpm)
147 / 5100 -
6000
155 / 4300 -
6000
118 / 4500 -
6200
195 / 6000 250 / 5400 -
6500
Torque (Nm at
rpm)
280 / 1800 -
5000
350 / 1600 -
4200
250 / 1500 -
4500
350 /
2500 … 5250
450 / 1600 -
5300
Bore (∅ mm) 82.5 82.5 82.5 82.5 82.5
Stroke (mm) 92.8 92.8 84.1 92.8 92.8
Compression ratio 9.8:1 9.8:1 9.8:1 9.8:1 10:1
Fuel injection / ig‐
nition
TFSI TFSI TFSI TFSI TFSI
RON at least
98 unleaded
1)
98 unleaded
1)
95 unleaded
98 unleaded
1)
98 unleaded
1)
1)
Unleaded RON 95 can also be used, but will result in a slight
loss of power.
Diesel engines
Engines ⇒ Diesel engines
Engine code CBBB CFGB
Capacity 2.0 ltr. 2.0 ltr.
No. of cylinders / valves per cylinder 4/4 4/4
Audi TT 2007 ➤
Maintenance - Edition 04.2010
1. Overview of engines 1
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Engines ⇒ Diesel engines
Engine code CBBB CFGB
Exhaust emissions stand‐
ard
EU V EU V
Power output (kW at rpm) 125 / 4200 125 / 4200
Torque (Nm at rpm) 350 / 1750 - 2500 350 / 1750 - 2500
Bore (∅ mm) 81 81
Stroke (mm) 95.5 95.5
Compression ratio 16.5 :1 16.5 :1
Fuel injection / ignition TDI
CR II
TDI
CR II
CN at least 51 51
Diesel particulate filter X X
1)
Unleaded RON 95 can also be used, but will result in a slight
loss of power.
Audi TT 2007 ➤
Maintenance - Edition 04.2010
2 1. Overview of engines
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2 Delivery Service
Work to be completed Page
In the case of stock vehicles: performing steps
specified in maintenance table “stock vehicles”
ELSA mainte‐
nance table
Battery: checking that battery cables are se‐
curely fitted
⇒ page 9
Battery: checking no load voltage ⇒ page 6
Data memory: reading out ⇒ page 23
Service interval display: resetting ⇒ page 50
Instrument cluster: setting the language ⇒ page 28
Daytime running lights: activating (see MMI Op‐
erating Manual)
Fuse for headlight washer system: fitting ⇒ page 53
Transport mode: deactivating ⇒ page 56
Transport locks: removing locking elements for
suspension struts
⇒ page 57
Cap for suspension strut protective tube: greas‐
ing
⇒ page 5
G17 additive: adding into tank ⇒ page 21
Clock: setting ⇒ page 58
Front passenger's airbag: checking key switch
on / off, must be set to “on” (see Owner's Man‐
ual)
Ignition keys: checking operation. Enter the
number of ignition keys which have been
checked and handed over to the customer: ____
⇒ page 22
Service Schedule: removing vehicle data sticker
from supplied pack on front passenger's side
and sticking into Service Schedule under “War‐
ranty entitlement record”
Entering record of Delivery Service
Owner's literature: checking that it is complete
and preparing for handover to customer
Cooling system: coolant must be filled to max.
level
⇒ page 26
Engine: checking oil level and topping up if nec‐
essary
⇒ page 44
Headlight washer system: fitting fuse ⇒ page 53
Navigation system: releasing eject button ⇒ page 44
Brake system: brake fluid must be filled to max.
level
⇒ page 18
Wheel bolts: tightening to specified torque ⇒ page 46
Radio or radio/navigation system: disposing of
label with serial number and fixed code number
(supplied pack on front passenger's side) after
entering fixed code number
Radio and radio/navigation system: activating
anti-theft coding by entering fixed code number
⇒ page 44
Tyre pressure on all 4 wheels and spare wheel:
checking (note: 3.5 bar when car leaves factory)
Saving pressures in tyre pressure monitoring
system
⇒ page 14
⇒ page 46
Audi TT 2007 ➤
Maintenance - Edition 04.2010
2. Delivery Service 3
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Work to be completed Page
Accessories: installing (components stored in
luggage compartment, glove box, supplied
pack); keep puller or plastic clip in vehicle tool
kit.
Vehicle (from below): checking for damage
(without removing noise insulation)
Protective seat covers, plastic sheeting for car‐
pet: removing
Floor mats: fitting
Cleanliness of vehicle interior: checking front
and rear seats, interior trim, carpeting/mats,
windows
Cleanliness of vehicle exterior: checking paint‐
work, trims, windows, wiper blades
Transport protection: removing protective edge
strips on doors
Interior mirror with compass: calibrating (if “C” is
displayed on mirror)
⇒ Rep. Gr. 68
Road test and reset DIS ⇒ page 45
Audi TT 2007 ➤
Maintenance - Edition 04.2010
4 2. Delivery Service
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Find the most complete service and repair manual for AUDI TT MK2 TYP 8J 2006-2014. This professional technical manual contains service, maintenance, and troubleshooting information for your AUDI TT MK2 TYP 8J 2006-2014, making it useful for both professional mechanics and DIY enthusiasts. It is the manual used in the local service repair shop and is guaranteed to be fully useful to save your precious time.
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Service and repair manual for AUDI TT MK2 TYP 8J 2006-2014. Full service repair manual for AUDI TT MK2 TYP 8J 2006-2014.
