1999-2003 Audi S6 C5 Service & Repair Manual
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
1998-05 SPECIFICATIONS INDEX
A6, S6, RS6 & Allroad (C5 Platform)
SPECIFICATIONS INDEX
2.7L (ENGINE CODES: APB, BEL)
SPECIFICATIONS INDEX - C5 PLATFORM - 2.7L (ENGINE CODES: APB, BEL)
System Specification/Procedure
Air Conditioning
Service REFRIGERANT CIRCUIT, SERVICING
A/C SYSTEM, CHECKING AND TESTING
CAPACITIES
Torque COMPRESSOR (WITH A/C CLUTCH - N25), REMOVING AND
INSTALLING
COMPRESSOR WITH A/C COMPRESSOR REGULATOR VALVE -
N280, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub Nut TORQUE SPECIFICATIONS
Battery ON - VEHICLE TESTING
Brakes
Bleeding
Sequence
ELECTRONIC STABILITY PROGRAM (WITH ESP 5.3)
ELECTRONIC STABILITY PROGRAM (WITH ESP 5.7)
Disc Brakes BRAKE SYSTEM IDENTIFICATION
DISC BRAKE SPECIFICATIONS
Torque TORQUE SPECIFICATIONS
Charging
Generator NA
Torque TORQUE SPECIFICATIONS
Drive Belts
Adjustment NA
Belt Routing DRIVE BELT ROUTING
Engine Cooling
General Service
Specifications
NA
Radiator Cap
Pressure
1.4-1.6 Bar
Thermostat R
& I
COOLANT THERMOSTAT, REMOVING AND INSTALLING
Water Pump R
& I
COOLANT PUMP, REMOVING AND INSTALLING
Engine Mechanical
Compression COMPRESSION, CHECKING
Oil Pressure At 2000 RPM and oil temperature of 80°C: at least 2.0 Bar
Overhaul ENGINE CRANKSHAFT/CRANKCASE, DISASSEMBLY AND
ASSEMBLY 1998-05 SPECIFICATIONS INDEX A6, S6, RS6 & Allroad (C5 Platform)
2.8L (ENGINE CODE: ATQ)
SPECIFICATIONS INDEX - C5 PLATFORM - 2.8L (ENGINE CODE: ATQ)
Torque See Appropriate Procedure
Fluid
Specifications
See FLUIDS under MAINTENANCE tab.
Flywheel/Flex
Plate Torque
Flywheel: 60 Nm + 180°
Drive Plate: 60 Nm + 90°
Fuel System
Pressure
Specification
3.8 to 4.2 Bar
Fuel Pressure
Test Procedure
FUEL PRESSURE REGULATOR AND RESIDUAL FUEL PRESSURE,
CHECKING
Ignition
Firing Order &
Cylinder
Identification
FIRING ORDER & CYLINDER INDENTIFICATION
Ignition Wires
(Resistance)
Coil-On-Plug
Ignition Wires
(Routing)
Coil-On-Plug
Spark Plug TEST DATA, SPARK PLUGS
Starting
Starter REMOVAL & INSTALLATION (6 - CYL)
Torque TORQUE SPECIFICATIONS
Wheel Alignment
Adjustment
Specifications
WHEEL ALIGNMENT SPECIFICATIONS
Torque FRONT - TORQUE SPECIFICATIONS
REAR - TORQUE SPECIFICATIONS (FWD)
REAR - TORQUE SPECIFICATIONS (AWD)
Wheel & Tire
Wheel Lug Nut
Torque
120 Nm
System Specification/Procedure
Air Conditioning
Service REFRIGERANT CIRCUIT, SERVICING
A/C SYSTEM, CHECKING AND TESTING
CAPACITIES
Torque COMPRESSOR (WITH A/C CLUTCH - N25), REMOVING AND
INSTALLING
COMPRESSOR WITH A/C COMPRESSOR REGULATOR VALVE -
N280, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub
Nut
TORQUE SPECIFICATIONS
Battery ON - VEHICLE TESTING
1998-05 SPECIFICATIONS INDEX A6, S6, RS6 & Allroad (C5 Platform)
Brakes
Bleeding
Sequence
ELECTRONIC STABILITY PROGRAM (WITH ESP 5.3)
ELECTRONIC STABILITY PROGRAM (WITH ESP 5.7)
Disc Brakes BRAKE SYSTEM IDENTIFICATION
DISC BRAKE SPECIFICATIONS
Torque TORQUE SPECIFICATIONS
Charging
Generator NA
Torque TORQUE SPECIFICATIONS
Drive Belts
Adjustment NA
Belt Routing DRIVE BELT ROUTING
Engine Cooling
General
Service
Specifications
DRAINING & FILLING
Radiator Cap
Pressure
1.4-1.6 Bar
Thermostat R
& I
THERMOSTAT
Water Pump
R & I
WATER PUMP
Engine Mechanical
Compression ENGINE SPECIFICATIONS
Oil Pressure At 2000 RPM and oil temperature of 80°C: at least 2.0 Bar
Overhaul OVERHAUL
Torque See Appropriate Procedure
Fluid
Specifications
See FLUIDS under MAINTENANCE tab.
Flywheel/Flex
Plate Torque
Flywheel: 60 Nm + 180°
Drive Plate: 60 Nm + 90°
Fuel System
Pressure
Specification
3.5 Bar
Fuel Pressure
Test
Procedure
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE,
CHECKING
Ignition
Firing Order
& Cylinder
Identification
FIRING ORDER & CYLINDER INDENTIFICATION
Ignition
Wires
(Resistance)
Coil-On-Plug
Ignition
Wires
Coil-On-Plug
1998-05 SPECIFICATIONS INDEX A6, S6, RS6 & Allroad (C5 Platform)
3.0L (ENGINE CODE: AVK)
SPECIFICATIONS INDEX - C5 PLATFORM - 3.0L (ENGINE CODE: AVK)
(Routing)
Spark Plug TEST DATA, SPARK PLUGS
Starting
Starter REMOVAL & INSTALLATION (6 - CYL)
Torque TORQUE SPECIFICATIONS
Wheel Alignment
Adjustment
Specifications
WHEEL ALIGNMENT SPECIFICATIONS
Torque FRONT - TORQUE SPECIFICATIONS
REAR - TORQUE SPECIFICATIONS (FWD)
REAR - TORQUE SPECIFICATIONS (AWD)
Wheel & Tire
Wheel Lug
Nut Torque
120 Nm
System Specification/Procedure
Air Conditioning
Service REFRIGERANT CIRCUIT, SERVICING
A/C SYSTEM, CHECKING AND TESTING
CAPACITIES
Torque COMPRESSOR (WITH A/C CLUTCH - N25), REMOVING AND
INSTALLING
COMPRESSOR WITH A/C COMPRESSOR REGULATOR VALVE -
N280, REMOVING AND INSTALLING FROM BRACKET
Axle Nut/Hub
Nut
TORQUE SPECIFICATIONS
Battery ON - VEHICLE TESTING
Brakes
Bleeding
Sequence
ELECTRONIC STABILITY PROGRAM (WITH ESP 5.3)
ELECTRONIC STABILITY PROGRAM (WITH ESP 5.7)
Disc Brakes BRAKE SYSTEM IDENTIFICATION
DISC BRAKE SPECIFICATIONS
Torque TORQUE SPECIFICATIONS
Charging
Generator NA
Torque TORQUE SPECIFICATIONS
Drive Belts
Adjustment NA
Belt Routing DRIVE BELT ROUTING
Engine Cooling
General
Service
Specifications
NA
1998-05 SPECIFICATIONS INDEX A6, S6, RS6 & Allroad (C5 Platform)
4.2L (ENGINE CODES: ART, AWN, BBD, BCY, BAS)
Radiator Cap
Pressure
1.4-1.6 Bar
Thermostat R
& I
COOLANT REGULATOR, REMOVING, INSTALLING AND
CHECKING
Water Pump
R & I
COOLANT PUMP, REMOVING AND INSTALLING
Engine Mechanical
Compression COMPRESSION PRESSURE, CHECKING
Oil Pressure At Idle: 1.5 Bar
At 2000 RPM: At Least 3.0 Bar
Overhaul ENGINE, DISASSEMBLING AND ASSEMBLING
Torque See Appropriate Procedure
Fluid
Specifications
See FLUIDS under MAINTENANCE tab.
Flywheel/Flex
Plate Torque
Duel-Mass Flywheel: TIGHTENING TORQUES
Drive Plate: TIGHTENING TORQUES
Fuel System
Pressure
Specification
3.8-4.2 Bar
Fuel Pressure
Test
Procedure
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE,
CHECKING
Ignition
Firing Order
& Cylinder
Identification
FIRING ORDER & CYLINDER INDENTIFICATION
Ignition
Wires
(Resistance)
Coil-On-Plug
Ignition
Wires
(Routing)
Coil-On-Plug
Spark Plug TECHNICAL DATA, IGNITION
Starting
Starter REMOVAL & INSTALLATION (6 - CYL)
Torque TORQUE SPECIFICATIONS
Wheel Alignment
Adjustment
Specifications
WHEEL ALIGNMENT SPECIFICATIONS
Torque FRONT - TORQUE SPECIFICATIONS
REAR - TORQUE SPECIFICATIONS (FWD)
REAR - TORQUE SPECIFICATIONS (AWD)
Wheel & Tire
Wheel Lug
Nut Torque
120 Nm
1998-05 SPECIFICATIONS INDEX A6, S6, RS6 & Allroad (C5 Platform)
SPECIFICATIONS INDEX - C5 PLATFORM - 4.2L (ENGINE CODES: ART, AWN, BBD, BCY,
BAS)
System Specification/Procedure
Air Conditioning
Service REFRIGERANT CIRCUIT, SERVICING
A/C SYSTEM, CHECKING AND TESTING
CAPACITIES
Torque DENSO COMPRESSOR, REMOVING AND INSTALLING FROM
BRACKET (8 CYL. ENGINE WITH A/C CLUTCH - N25)
COMPRESSOR WITH A/C COMPRESSOR REGULATOR
VALVE - N280, REMOVING AND INSTALLING FROM
BRACKET
Axle Nut/Hub Nut TORQUE SPECIFICATIONS
Battery ON - VEHICLE TESTING
Brakes
Bleeding Sequence ELECTRONIC STABILITY PROGRAM (WITH ESP 5.3)
ELECTRONIC STABILITY PROGRAM (WITH ESP 5.7)
Disc Brakes BRAKE SYSTEM IDENTIFICATION
DISC BRAKE SPECIFICATIONS
Torque TORQUE SPECIFICATIONS
Charging
Generator NA
Torque TORQUE SPECIFICATIONS
Drive Belts
Adjustment/Belt
Routing
RIBBED BELT, REMOVING AND INSTALLING (ART, AWN,
BBD)
RIBBED BELT, REMOVING AND INSTALLING (BAS)
RIBBED BELT, REMOVING AND INSTALLING (BCY)
Engine Cooling
General Service
Specifications
COOLING SYSTEM, DRAINING AND FILLING (ART, AWN,
BBD)
DRAINING OFF AND FILLING WITH COOLANT (BAS)
COOLING SYSTEM, DRAINING AND FILLING (BCY)
Radiator Cap
Pressure
1.4-1.6 Bar
Thermostat R & I THERMOSTAT, REMOVING AND INSTALLING (ART, AWN,
BBD)
THERMOSTAT, REMOVING AND INSTALLING (BAS)
COOLING SYSTEM, DRAINING AND FILLING (BCY)
Water Pump R & I COOLANT PUMP, REMOVING AND INSTALLING (ART, AWN,
BBD)
COOLANT PUMP, REMOVING AND INSTALLING (BAS)
MECHANICAL COOLANT PUMP, REMOVING AND
INSTALLING (BCY)
Engine Mechanical
Compression COMPRESSION, CHECKING (BAS)
COMPRESSION, CHECKING (BCY)
1998-05 SPECIFICATIONS INDEX A6, S6, RS6 & Allroad (C5 Platform)
Oil Pressure
ART, AWN, BBD Engines:
At Idle RPM: Min.1.0 to 2.5 Bar
At 3000 RPM: Min.3.0 to 5.0 Bar
BAS Engine (Allroad):
At 2000 RPM: Min. 2.0 Bar
At 3500 RPM: Min. 3.5 Bar
Max: 4.0 Bar
Overhaul ENGINE, DISASSEMBLING AND ASSEMBLING (ART, AWN,
BBD)
ENGINE, DISASSEMBLING AND ASSEMBLING (BAS)
ENGINE, DISASSEMBLING AND ASSEMBLING (BCY)
Torque See Appropriate Procedure
Fluid Specifications See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate
Torque
Flywheel: 60 Nm + 180°
Drive Plate: 60 Nm + 90°
Fuel System
Pressure
Specification
ART, AWN Engines (A6): Approx.4.0 Bar
S6, RS6 & Allroad: Approx. 3.5 Bar
Fuel Pressure Test
Procedure
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE,
CHECKING (ART, AWN, BBD)
FUEL PRESSURE REGULATOR AND HOLDING PRESSURE,
CHECKING (BAS)
FUEL PRESSURE REGULATOR AND HOLDING PRESSURE,
CHECKING (BCY)
Ignition
Firing Order &
Cylinder
Identification
FIRING ORDER & CYLINDER INDENTIFICATION
Ignition Wires
(Resistance)
Coil-On-Plug
Ignition Wires
(Routing)
Coil-On-Plug
Spark Plug Torque 30 Nm
Starting
Starter NA
Torque TORQUE SPECIFICATIONS
Wheel Alignment
Adjustment
Specifications
WHEEL ALIGNMENT SPECIFICATIONS
Torque FRONT - TORQUE SPECIFICATIONS
REAR - TORQUE SPECIFICATIONS (FWD)
REAR - TORQUE SPECIFICATIONS (AWD)
Wheel & Tire
Wheel Lug Nut
Torque
120 Nm
1998-05 SPECIFICATIONS INDEX A6, S6, RS6 & Allroad (C5 Platform)
2002-03 ENGINE PERFORMANCE
Audi Introduction
2002 MODEL COVERAGE
MODEL MODEL
CODE
(1)
ENGINE
CODE
(2)
ENGINE ID
(3)
FUEL &
IGNITION
SYSTEM
A4 1.8L Turbo, 4-Cyl.
Sedan 8E AMB C Bosch
Motronic
Quattro 8E AMB C Bosch
Motronic
Avant Quattro 8E AMB C Bosch
Motronic
A4 3.0L, V6
Sedan 8E AVK T Bosch
Motronic
Quattro 8E AVK T Bosch
Motronic
Avant Quattro 8E AVK T Bosch
Motronic
A6 2.7L Turbo, V6
Quattro 4B APB D Bosch ME-7
A6 3.0L, V6
Sedan 4B AVK T Bosch ME-7
Quattro 4B AVK T Bosch ME-7
Avant Quattro 4B AVK T Bosch ME-7
A6 4.2L, V8
Quattro 4B AWN L Bosch ME-7
A8 4.2L, V8
Quattro 4D AUX L Bosch ME-7
Allroad 2.7L Turbo, V6
Quattro 4B APB D Bosch ME-7
S4 2.7L Turbo, V6
Quattro 8D APB D Bosch ME-7
Avant Quattro 8D APB D Bosch ME-7
S6 4.2L, V8
Avant Quattro 4B AWN L Bosch ME-7
Avant Quattro 4B BBD U Bosch ME-7
S8 4.2L, V8
Sedan 4D AYS U Bosch ME-7
TT 1.8L Turbo, 4-Cyl.
Coupe/Convertible 8N ATC Or
AWP
C Or X Bosch ME-7
Coupe/Convertible Quattro 8N ATC Or C Or X Bosch ME-7 2002-03 ENGINE PERFORMANCE Audi Introduction
2003 MODEL COVERAGE
AWP
Coupe/Convertible Quattro 8N AMU T Bosch ME-7
(1)
Model code is designated by 7th and 8th digit of Vehicle Identification Number (VIN).
(2)
See ENGINE CODE LOCATION .
(3)
Engine type is identified by 5th digit of Vehicle Identification Number (VIN).
MODEL MODEL
CODE
(1)
ENGINE
CODE
(2)
ENGINE ID
(3)
FUEL &
IGNITION
SYSTEM
A4 1.8L Turbo, 4-Cyl.
Sedan 8E AMB C Bosch
Motronic
Quattro 8E AMB C Bosch
Motronic
Avant Quattro 8E AMB C Bosch
Motronic
A4 3.0L, V6
Sedan 8E AVK T Bosch ME
7.1.1
Quattro 8E AVK T Bosch ME
7.1.1
Avant Quattro 8E AVK T Bosch ME
7.1.1
A6 2.7L Turbo, V6
Quattro 4B APB D Bosch ME-7
A6 3.0L, V6
Sedan 4B AVK T Bosch ME-7
Quattro 4B AVK T Bosch ME-7
Avant Quattro 4B AVK T Bosch ME-7
A6 4.2L, V8
Quattro 4B AWN Or
BBD
L Bosch ME-7
A8 4.2L, V8
Quattro 4D AYS or
AUX
L Bosch ME-7
Allroad 2.7L Turbo, V6
Quattro 4B APB D Bosch ME-7
Quattro 4B AWN Or
BBD
L Bosch ME-7
S6 4.2L, V8
Avant Quattro 4B AWN L Bosch ME-7
Avant Quattro 4B BBD U Bosch ME-7
S8 4.2L, V8
2002-03 ENGINE PERFORMANCE Audi Introduction
VEHICLE IDENTIFICATION NUMBER
NATION OF ORIGIN - POSITION 1
T
Hungary
W
Germany
MANUFACTURER - POSITION 2 & 3
AU
Germany, AudiPassenger Car
A1
Germany, AudiMPV
RU
Hungary, Passenger Car
SERIES - POSITION 4
A
2003 A4 Cabriolet
Sedan 4D AYS U Bosch ME-7
TT 1.8L Turbo, 4-Cyl.
Coupe/Convertible 8N ATC Or
AWP
C Or X Bosch ME
7.5
Coupe/Convertible Quattro 8N ATC Or
AWP
C Or X Bosch ME
7.5
Coupe/Convertible Quattro 8N AMU T Bosch ME
7.5
(1)
Model code is designated by 7th and 8th digit of Vehicle Identification Number (VIN).
(2)
See ENGINE CODE LOCATION .
(3)
Engine type is identified by 5th digit of Vehicle Identification Number (VIN).
NOTE: Unless specified otherwise, the series code applies to 2002 and 2003
vehicles.
2002-03 ENGINE PERFORMANCE Audi Introduction
You're Reading a Preview
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$31.99
Viewed 40 Times Today
Secure transaction
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$31.99
This is a comprehensive Audi S6 C5 1999 2000 2001 2002 2003 Service Repair Workshop Manual. It contains detailed instructions used by mechanics worldwide and covers all major topics including:
- General Information
- Engine Mechanical System
- Engine Electrical System
- Emission Control System
- Fuel System
- Clutch System
- Manual Transaxle System
- Automatic Transaxle System
- Driveshaft and Axle
- Suspension System
- Steering System
- Restraint
- Brake System
- Body (Interior and Exterior)
- Body Electrical System
- Heating, Ventilation, Air Conditioning
This manual is suitable for both professional mechanics and DIY enthusiasts. It provides the same specifications and procedures available to an authorized dealer service department, enabling car owners to be better informed and discuss repairs with automotive technicians. The manual includes accurate, clear, and concise text, combined with illustrations, making it possible for anyone with basic mechanical knowledge to safely and easily service and repair their vehicle.
It is available in .PDF format and can be viewed on various devices including PCs, Macs, and many phones and e-readers. The manual is compatible with all versions of Windows and Mac, and can be printed for reference in the garage or workshop. By using this manual, individuals can save a significant amount on repair bills and perform simple repairs themselves.
It also includes detailed pictures, easy-to-follow directions, and information on required tools for each repair. This Audi S6 C5 1999 2000 2001 2002 2003 Service Repair Workshop Manual is complete and intact, providing comprehensive coverage for all aspects of vehicle maintenance and repair.
