SPECIAL CAUTIONS AIR BAGS Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag Special Cautions. ELECTRICAL COMPONENTS Ignition must be in off position before any electrical repair is performed. SUSPENSION Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or removed. WELDING Before initiating any repair involving the use of an electric welder, the ignition must be in the off position and battery disconnected. PAINT CODE LOCATION Paint code located in trunk compartment. CLEAR COAT IDENTIFICATION All colors are clear coat. INFORMATION LABELS Label, Engine Warning 4A0 010 114 S $3.30 Label, Unleaded Fuel Only 034 010 105 K $3.30 Label, Tire Pressure FWD, AWD Quattro 4B0 010 147 D $5.65 Allroad Quattro 4Z7 010 502 A $9.90 Label, Belt Warning 028 010 227 E $3.30 Label, A/C Refrigerant 4B0 010 137 P $6.00 Label, Air Bag Warning 3B0 010 228 A $2.60 Label, Child Seat Air Bag 3C0 010 600 R $6.00 FRONT BUMPER Use Procedure Explanations 1 and 28 with the following text. A6 A6 6 CYL 1998-2004 Audi A6, S6, RS6, Allroad Quattro Page 1 of 264
Refinish Front Cover 1.9 Refinish Washer Nozzle Cap R .2 L .2 R&I Front Bumper Assy #1.1 #Includes R&I/R&R Engine Cover Pan O/H Front Bumper Assy (Includes R&I) #2.9 #Includes R&I/R&R Engine Cover Pan, Fog Lamps & H/Lamp Washer Pressure Cylinders NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Front (P) 1998-01 2.7L Eng 4B0 807 103 AN GRU $590.00 #2.9 2.8L Eng 4B0 807 103 AH GRU $590.00 #2.9 2002-04 4B0 807 103 AS GRU $590.00 #2.9 #Includes R&I/R&R Engine Cover Pan, Fog Lamps & H/Lamp Washer Pressure Cylinders 2 Cap, Washer Nozzle (P) 98-01 R 4B0 955 276 A GRU $29.10 .2 L 4B0 955 275 A GRU $29.10 .2 02-04 R 4B0 955 276 E GRU $29.10 .2 L 4B0 955 275 E GRU $29.10 .2 (P) Paint to Match 3 Moulding, Front Cover R 4B0 807 174 2ZZ $79.50 .2 L 4B0 807 173 2ZZ $79.50 .2 4 Clip, Mldg (2/Side) R N 906 349 01 $0.70 L N 906 349 01 $0.70 5 Grille, Center Cover 98-01 4B0 807 683 D 3FZ $122.00 .3 02-04 4B0 807 683 N 3FZ $160.00 .3 6 Grille, Outer Cover 1998-01 2.7L Eng R 4B0 807 682 E 3FZ $115.00 .2 L 4B0 807 681 E 3FZ $115.00 .2 2.8L Eng R 4B0 807 682 D 3FZ $110.00 .2 L 4B0 807 681 D 3FZ $110.00 .2 2002-04 Man Trans R 4B0 807 682 AC 3FZ $57.00 .2 Page 2 of 264
L 4B0 807 681 AC 3FZ $58.00 .2 Auto Trans R 4B0 807 682 AB 3FZ $92.00 .2 L 4B0 807 681 AB 3FZ $90.00 .2 7 Bracket, License 98-01 4B0 807 285 A 3FZ $110.00 .2 02-04 4B0 807 285 N 3FZ $110.00 .2 8 Bolt, Upper R 4B0 807 893 A $9.90 L 4B0 807 893 A $9.90 9 Bolt, Lower (2/Side) R 4B0 807 893 A $9.90 L 4B0 807 893 A $9.90 10 Sensor, Ambient Temp 8Z0 820 535 $11.50 #.2 11 Bracket, Sensor N 902 455 02 $0.50 #.2 12 Bracket, Guide R 4B0 807 284 B $24.30 #.2 L 4B0 807 283 B $24.30 #.2 #w/Front Bumper Assy Removed 13 Ring, Support R 4B0 807 995 A $2.00 L 4B0 807 995 A $2.00 14 Bar, Reinforcement 4B0 807 109 N $300.00 IOH 15 Bolt, Reinf Bar R 4B0 807 199 B $5.50 L 4B0 807 199 B $5.50 16 Absorber, Impact R 4B0 807 272 $225.00 #.3 L 4B0 807 271 $225.00 #.3 #w/Front Bumper Assy Removed, Not Included in O/H 17 Clip, Reinf Bar (9) 8D0 807 192 $0.50 18 Washer, Spacer (12) 4B0 807 405 $9.90 19 Brkt, Pressure Cyl R 4B0 807 721 $51.90 L 4B0 807 721 $51.90 A6, S6, RS6 A6, S6, RS6 8 CYL Page 3 of 264
Refinish Front Cover 1.9 Refinish Washer Nozzle Cap R .2 L .2 Refinish License Bracket .4 R&I Front Bumper Assy #1.1 #Includes R&I/R&R Engine Cover Pan O/H Front Bumper Assy (Includes R&I) #2.9 #Includes R&I/R&R Engine Cover Pan, Fog Lamps & H/Lamp Washer Pressure Cylinders NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Front (P) A6, S6 Model 4B3 807 103 H GRU $775.00 #2.9 RS6 Model 4B3 807 105 B GRU $1,095.00 #2.9 #Includes R&I/R&R Engine Cover Pan, Fog Lamps & H/Lamp Washer Pressure Cylinders 2 Cap, Washer Nozzle (P) A6, S6 Model R 4B3 955 276 A GRU $33.90 .2 L 4B3 955 275 A GRU $33.90 .2 RS6 Model R 4B3 955 260 GRU $33.90 .2 L 4B3 955 259 GRU $33.90 .2 (P) Paint to Match 3 Moulding, Front Cover A6, S6 Model R 4B3 807 174 2ZZ $99.00 .2 L 4B3 807 173 2ZZ $99.00 .2 RS6 Model R 4B3 807 174 E 1L1 $99.00 .2 L 4B3 807 173 E 1L1 $99.00 .2 4 Clip, Mldg (2/Side) R N 906 349 01 $0.70 L N 906 349 01 $0.70 5 Grille, Center Cover A6, S6 Model 4B3 807 647 A 3FZ $365.00 .3 RS6 Model 4B3 807 647 F 1L1 $276.00 .3 6 Grille, Outer Cover A6, S6 Model R 4B3 807 682 A 3FZ $62.00 .2 L 4B3 807 681 A 3FZ $62.00 .2 RS6 Model R 4B3 807 682 D 3FZ $132.00 .2 L 4B3 807 681 D 3FZ $132.00 .2 7 Bracket, License A6, S6 Model 4B3 807 285 D 3FZ $115.00 .2 RS6 Model (P) 4B3 807 285 G GRU $325.00 .2 (P) Paint to Match 8 Bolt, Upper R 4B0 807 893 A $9.90 L 4B0 807 893 A $9.90 9 Bolt, Lower (2/Side) R 4B0 807 893 A $9.90 L 4B0 807 893 A $9.90 10 Sensor, Ambient Temp 4B0 820 535 $59.50 #.2 11 Bracket, Sensor 8D0 820 536 C $11.50 #.2 Order by Application Page 4 of 264
12 Bracket, Guide R 4B3 807 284 $24.30 #.2 L 4B3 807 283 $24.30 #.2 #w/Front Bumper Assy Removed 13 Ring, Support R 4B0 807 995 A $2.00 L 4B0 807 995 A $2.00 14 Bar, Reinforcement A6, S6 Model w/Electric Fan 4B3 807 109 C $430.00 IOH w/o Electric Fan 4B3 807 109 A $430.00 IOH RS6 Model 4B3 807 109 F $660.00 IOH 15 Bolt, Reinf Bar R 4B0 807 199 C $0.90 L 4B0 807 199 C $0.90 16 Absorber, Impact A6, S6 Model R 4B3 807 272 A $242.00 #.3 L 4B3 807 271 A $242.00 #.3 RS6 Model R 4B3 807 272 B $268.00 #.3 L 4B3 807 271 B $268.00 #.3 #w/Front Bumper Assy Removed, Not Included in O/H 17 Clip, Reinf Bar (9) 8D0 807 192 $0.50 18 Washer, Spacer (12) 4B0 807 405 $9.90 19 Brkt, Pressure Cyl R 4B3 807 722 A $51.90 L 4B3 807 721 A $51.90 20 Frame, Bracket R 4B3 807 788 A $39.00 L 4B3 807 787 A $39.00 ALLROAD QUATTRO Refinish Front Cover Accent Color 2.4 Body Color #3.4 Page 5 of 264
#Includes Time to Refinish Contrasting Color Refinish Washer Nozzle Cap Accent Color R .3 L .3 Body Color R .3 L .3 Refinish Front Trim .4 R&I Front Bumper Assy #1.1 #Includes R&I/R&R Engine Cover Pan O/H Front Bumper Assy (Includes R&I) #2.9 #Includes R&I/R&R Engine Cover Pan, Fog Lamps & H/Lamp Washer Pressure Cylinders 1 Cover, Front (P) Accent Color 4Z7 807 103 GRU $650.00 #2.9 Body Color 4Z7 807 103 GRU $650.00 #2.9 #Includes R&I/R&R Engine Cover Pan, Fog Lamps & H/Lamp Washer Pressure Cylinders 2 Cap, Washer Nozzle (p) Accent Color R 4Z7 955 276 GRU $33.90 .2 L 4Z7 955 275 GRU $33.90 .2 Body Color R 4Z7 955 276 GRU $33.90 .2 L 4Z7 955 275 GRU $33.90 .2 (P) Paint to Match 3 Moulding, Front Cover R 4B0 807 174 2ZZ $79.50 .2 L 4B0 807 173 2ZZ $79.50 .2 4 Clip, Mldg (2/Side) R N 906 349 01 $0.70 L N 906 349 01 $0.70 5 Grille, Center Cover 4Z7 807 683 3FZ $99.00 .3 6 Grille, Outer Cover R 4Z7 807 682 3FZ $58.00 .2 L 4Z7 807 681 3FZ $58.00 .2 7 Plate, Skid 4Z7 807 733 A $399.00 .4 8 Bolt, Cover (3/Side) R 4B0 807 893 A $9.90 L 4B0 807 893 A $9.90 9 Bracket, License 4Z7 807 285 A 3FZ $99.00 .2 10 Trim, Front (P) 4Z7 807 285 C GRU $99.00 .4 (P) Paint to Match 11 Sensor, Ambient Temp 4Z7 820 535 $59.50 #.2 Bracket, Sensor 4B0 820 536 C $13.50 #.2 12 Bracket, Guide R 4Z7 807 284 A $24.30 #.2 L 4Z7 807 283 A $24.30 #.2 #w/Front Bumper Assy Removed 13 Frame, Cover R 4Z7 807 788 $9.90 L 4Z7 807 787 $9.90 14 Bar, Reinforcement 4Z7 807 109 B $388.00 IOH 15 Bolt, Reinf Bar R 4B0 807 199 B $5.50 L 4B0 807 199 B $5.50 16 Absorber, Impact R 4Z7 807 272 $242.00 #.3 L 4Z7 807 271 $242.00 #.3 #w/Front Bumper Assy Removed, Not Included in O/H Page 6 of 264
17 Clip, Reinf Bar (9) 8D0 807 192 $0.50 18 Washer, Spacer (12) 4B0 807 405 $9.90 19 Ring, Support R 4B0 807 995 A $2.00 L 4B0 807 995 A $2.00 GRILLE R&I Grille Assy #.2 #Included in R&R Hood 1 Grille Assy 6 Cyl A6 98-01 4B0 853 651 A 3FZ $160.00 .3 02-04 4B0 853 651 F 3FZ $160.00 .3 Allroad Quattro 4Z7 853 651 3FZ $190.00 .3 8 Cyl A6 4B3 853 651 3FZ $158.00 .3 Allroad Quattro 4Z7 853 651 3FZ $190.00 .3 RS6 4B3 853 651 G 1L1 $430.00 .3 S6 4B3 853 651 E 3SR $268.00 .3 2 Emblem, Grille 8D0 853 605 $57.00 .2 Included w/Grille Assy Nameplate 3 "Quattro" A6 4B3 853 736 A 2ZZ $39.00 .1 Allroad Quattro 4B0 853 736 A 2ZZ $39.00 .1 4 RS6 4B0 853 736 B 2ZZ $58.00 .1 5 "S6" 4B3 853 735 A 2ZZ $39.00 .1 6 Clip, Nameplate (a) R 8L0 807 180 $3.90 L 8L0 807 180 $3.90 Page 7 of 264
(a) As Required FRONT LAMPS COMBINATION LAMP COMBINATION LAMP HALOGEN 6 CYL Aim Lamps .4 R&I Combination Lamp Assy R #1.4 L #1.4 #Includes R&I Front Bumper Assy, R&I Both Sides 1.7 NOTE: R&R Does Not include aim lamps. 1 Lamp Assy, Combination FWD 98-01 R 4B0 941 004 AS $501.00 #1.4 L 4B0 941 003 AS $501.00 #1.4 02-04 R 4B0 941 004 BL $535.00 #1.4 L 4B0 941 003 BL $542.00 #1.4 AWD Quattro 1998-99 R 4B0 941 004 BE $440.00 #1.4 L 4B0 941 003 BE $440.00 #1.4 2000 To VIN Y046631 R 4B0 941 004 BE $440.00 #1.4 L 4B0 941 003 BE $440.00 #1.4 From VIN Y046632 R 4B0 941 004 AS $501.00 #1.4 L 4B0 941 003 AS $501.00 #1.4 2001 R 4B0 941 004 AS $501.00 #1.4 L 4B0 941 003 AS $501.00 #1.4 2002 R 4B3 941 004 L $535.00 #1.4 Page 8 of 264
L 4B3 941 003 L $535.00 #1.4 2003-04 R 4B0 941 004 BL $535.00 #1.4 L 4B0 941 003 BL $542.00 #1.4 Allroad Quattro R 4Z7 941 004 D $470.00 #1.4 L 4Z7 941 003 D $470.00 #1.4 #Includes R&I Front Bumper Assy, R&R Both Sides 1.7 2 Bulb, Halogen High Beam FWD, AWD Quattro R N 103 201 02 $16.50 #.2 L N 103 201 02 $16.50 #.2 Allroad Quattro R N 105 296 01 $33.90 #.2 L N 105 296 01 $33.90 #.2 3 Bulb, Halogen Low Beam R N 017 761 2 $8.20 #.2 L N 017 761 2 $8.20 #.2 4 Bulb, Park/Signal R N 104 759 02 $3.90 #.2 L N 104 759 02 $3.90 #.2 #R&R Each Additional Bulb .1, Included in R&I/R&R Combination Lamp Assy 5 Socket, Bulb 98-01 R 4B0 953 053 B $33.90 L 4B0 953 053 B $33.90 02-05 R 3B0 953 123 D $24.30 L 3B0 953 123 D $24.30 6 Cap, Protective 1998-99 R 4B0 941 159 A $20.70 L 4B0 941 159 C $45.30 2000 To VIN Y030000 R 4B0 941 159 A $20.70 L 4B0 941 159 C $45.30 From VIN Y030001 R 4B0 941 159 D $45.30 L 4B0 941 159 C $45.30 2001 FWD, AWD Quattro R 4B0 941 159 D $45.30 L 4B0 941 159 C $45.30 Allroad Quattro R 4Z7 941 158 $45.30 L 4Z7 941 159 $45.30 2002-05 R 4Z7 941 158 $45.30 L 4Z7 941 159 $45.30 7 Mldg, Upper Trim 98-01 R 4B0 941 192 $62.00 L 4B0 941 191 $62.00 02-05 R 4B0 941 192 A $62.00 L 4B0 941 191 A $62.00 Included w/Combination Lamp Assy 8 Bolt, Upper (3/Side) R N 908 085 03 $1.30 L N 908 085 03 $1.30 9 Bolt, Lower R N 014 749 5 $0.50 L N 014 749 5 $0.50 10 Brkt, Mounting R 8L0 941 453 $19.80 L 8L0 941 454 $19.80 Page 9 of 264
11 Repair Kit, Housing R 4B0 998 122 $39.00 L 4B0 998 121 $39.00 COMBINATION LAMP COMBINATION LAMP HALOGEN 8 CYL Aim Lamps .4 R&I Combination Lamp Assy R #1.4 L #1.4 #Includes R&I Front Bumper Assy, R&I Both Sides 1.7 NOTE: R&R Does Not include aim lamps. 1 Lamp Assy, Combination 98-01 R 4B3 941 004 P $470.00 #1.4 L 4B3 941 003 P $470.00 #1.4 02-05 R 4B3 941 004 L $535.00 #1.4 L 4B3 941 003 L $535.00 #1.4 #Includes R&I Front Bumper Assy, R&R Both Sides 1.7 2 Bulb, Halogen High Beam R N 103 201 02 $16.50 #.2 L N 103 201 02 $16.50 #.2 3 Bulb, Halogen Low Beam R N 017 761 2 $8.20 #.2 L N 017 761 2 $8.20 #.2 4 Bulb, Park/Signal R N 901 298 01 $5.50 #.2 L N 901 298 01 $5.50 #.2 #R&R Each Additional Bulb .1, Included in R&I/R&R Combination Lamp Assy 5 Socket, Bulb R 4B0 953 053 B $33.90 L 4B0 953 053 B $33.90 6 Cap, Protective R 4B3 941 158 $51.90 L 4B3 941 159 $45.30 7 Moulding, Upper Trim R 4B3 941 192 $62.00 L 4B3 941 191 $62.00 Included w/Combination Lamp Assy 8 Bolt, Upper (2/Side) R N 908 085 03 $1.30 L N 908 085 03 $1.30 9 Bolt, Lower R N 014 749 5 $0.50 L N 014 749 5 $0.50 10 Brkt, Mounting R 8L0 941 453 $19.80 L 8L0 941 454 $19.80 11 Repair Kit, Housing R 4B3 998 122 $39.00 L 4B3 998 121 $39.00 COMBINATION LAMP COMBINATION LAMP XENON LAMP 6 CYL Page 10 of 264
This catalog is an essential resource for anyone in need of specific parts numbers and prices for their vehicle. Whether you are a professional mechanic or a DIY enthusiast, this manual provides valuable information such as labor hours required for repairs and a comprehensive parts list covering various components including:
SPECIAL CAUTIONS
ENGINE TRANSMISSION MOUNTS
PAINT CODE LOCATION
ENGINE UNDER COVER
CLEAR COAT IDENTIFICATION
AIR CLEANER
INFORMATION LABELS
EXHAUST
FRONT BUMPER
EMISSION SYSTEM
GRILLE
ELECTRICAL (NO WIRING)
FRONT LAMPS
WINDSHIELD
HOOD
COWL & DASH
COOLING
INSTRUMENT PANEL
ENGINE OIL COOLER
CENTER CONSOLE
A/C REFRIGERANT CAPACITIES
ROCKER/PILLARS/FLOOR
A/C HEATER/VENTILATION
FRONT SEAT
FRONT FENDER
REAR SEAT
UNDERHOOD DIMENSIONS
SEAT BELTS
FRONT INNER STRUCTURE
FRONT DOOR
AIR BAG SYSTEM
ROOF
ABS/BRAKES
SUNROOF
CRUISE CONTROL SYSTEM
BACK WINDOW
WHEEL
QUARTER PANEL
FRONT SUSPENSION
QUARTER GLASS
FRONT DRIVE AXLE
LUGGAGE LID
FRONT STEERING LINKAGE/GEAR
REAR SUSPENSION
STEERING PUMP
FUEL TANK
STEERING WHEEL/COLUMN
REAR BODY
ENGINE/TRANSMISSION (NO INTERNAL PARTS)
REAR LAMPS
REAR BUMPER
Whether you are a professional mechanic or a DIY enthusiast, this manual provides valuable information such as labor hours required for repairs and a comprehensive parts list covering various components.