Workshop Manual Audi R8 2007 ➤ 6-speed manual gearbox and automated manual gearbox (R tronic) 086 Edition 02.2011 Service Service Department. Technical Information
List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups Repair Group 00 - Technical data 30 - Clutch 34 - Controls, housing 35 - Gears, shafts 39 - Final drive - rear differential 39 - Final drive - front differential Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. Service A005R800820
Audi R8 2007 ➤ 6-speed manual gearbox and automated manual gearbox (R tronic) 086 - Edition 02.2011 iv Contents
00 – Technical data 1 Gearbox identification Allocation of gearbox code letters ⇒ page 3 . The gearbox identification data are given on the identification plate on the top of the gearbox -arrow-. Example: ♦ -Arrow A-: „086300045R“ = part number of basic gearbox unit ♦ -Arrow B-: „3.45577.3“ = gearbox manufacturer's production number ♦ -Arrow C-: „KBC“ = gearbox code letters ♦ -Arrow D-: „00232“ = serial number Note The gearbox code letters are also given on the vehicle data stick‐ ers. If the gearbox code letters are not on the identification plate, iden‐ tify correct gearbox version in ⇒ Electronic parts catalogue . Audi R8 2007 ➤ 6-speed manual gearbox and automated manual gearbox (R tronic) 086 - Edition 02.2011 1. Gearbox identification 1
2 Transmission layout 1 - Gearbox ❑ ⇒ „8 Removing gear‐ box“, page 123 ❑ ⇒ „9 Installing gearbox“, page 131 ❑ ⇒ „14 Dismantling and assembling gearbox“, page 152 2 - Gearshift actuator for R tronic or selector unit for manual gearbox ❑ ⇒ „5.1 Removing and in‐ stalling gearshift actua‐ tor for R tronic“, page 78 ❑ ⇒ „2.4 Exploded view - selector unit on manual gearbox version“, page 63 3 - Engine 4 - Propshaft ❑ ⇒ „8.1 Removing and in‐ stalling propshaft“, page 238 5 - Front final drive ❑ ⇒ „4.1 Removing and in‐ stalling front final drive“, page 228 6 - Automatic gearbox control unit -J217- , only on R tronic gearbox ❑ ⇒ „1.1 Removing and in‐ stalling automatic gear‐ box control unit J217 “, page 55 7 - Transmission shaft ❑ ⇒ „1.1 Removing and installing transmission shaft (in engine)“, page 207 ❑ Runs directly through sump of engine and is not visible from outside 8 - Hydraulic unit for R tronic ❑ ⇒ „6 Exploded view - hydraulic unit for R tronic“, page 102 ❑ Only on R tronic gearbox Audi R8 2007 ➤ 6-speed manual gearbox and automated manual gearbox (R tronic) 086 - Edition 02.2011 2 Rep. gr.00 - Technical data
3 Code letters, gearbox allocation, ratios, equipment 6-speed manual gearbox 6-speed manual gearbox 086 four-wheel drive Gearbox Code letters KBA KLA KVJ Allocation Model Audi R8 2007 ► Audi R8 2007 ► Audi R8 2007 ► Engine 8-cylinder direct petrol injection engine 4.2 ltr. 4-valve 10-cylinder direct petrol injection engine 5.2 ltr. 4-valve 10-cylinder direct petrol injection engine 5.2 ltr. 4-valve The following data can be found in the ⇒ Electronic parts catalogue . ♦ Axle and gear ratios ♦ Allocation of clutch type ♦ Allocation of front final drive Automated manual gearbox (R tronic) Automated manual gearbox (R tronic) 086 four-wheel drive Gearbox Code letters KBC KLB KVK LFS LJM MAZ LFR MBB Allocation Model Audi R8 2007 ► Audi R8 2007 ► Audi R8 2007 ► Engine 8-cylinder direct petrol injection engine 4.2 ltr. 4-valve 10-cylinder direct petrol injection engine 5.2 ltr. 4-valve 8-cylinder direct petrol injection engine 4.2 ltr. 4-valve Remarks Gearbox without gold contacts on gear de‐ tection sensors ( - G604- , -G616- ) The following data can be found in the ⇒ Electronic parts catalogue . ♦ Axle and gear ratios ♦ Allocation of clutch type ♦ Allocation of front final drive Audi R8 2007 ➤ 6-speed manual gearbox and automated manual gearbox (R tronic) 086 - Edition 02.2011 3. Code letters, gearbox allocation, ratios, equipment 3
4 Gearbox capacities Capacity of 6-speed manual gearbox and automated manual gearbox (R tronic) 086 Capacities 086 four-wheel drive Initial filling Vehicles with gear oil cooling 4 litres (including 0.5 ltr. for gear oil cooler) Vehicles without gear oil cooling (R8 GT) 3 ltr. Oil change Vehicles with gear oil cooling 3.5 litres (when gear oil cooler is not drained) 4.0 litres (when gear oil cooler is drained) Vehicles without gear oil cooling (R8 GT) 3 ltr. Change interval Filled for life, no change Lubricant Gear oil specifications ⇒ Electronic parts catalogue Note Use only the correct type of oil for the gearbox (available as a replacement part). Other types of lubricant cause malfunctions and/or failure of the gearbox. – Checking gear oil level and topping up ⇒ page 137 Capacity of hydraulic unit, automated manual gearbox only (R tronic) Capacities Hydraulic system for R tronic Initial filling 0.9 ltr. Fluid change approx. 0.9 litres Change interval Filled for life, no change Lubricant Hydraulic fluid ⇒ Electronic parts catalogue Note Use only the correct type of hydraulic fluid for the hydraulic system (available as a replacement part). Other types of fluid cause mal‐ functions and/or failure of the system. – Checking fluid level in hydraulic unit for R tronic and topping up ⇒ page 118 Audi R8 2007 ➤ 6-speed manual gearbox and automated manual gearbox (R tronic) 086 - Edition 02.2011 4 Rep. gr.00 - Technical data
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