1997-2001 Audi B5 Service & Repair Manual

50-1 Body, front Lock carrier with attachments, removing and installing 1 - Hex bolt (6x) 45 Nm (33 ft lb) 2 - Hex bolt 45 Nm (33 ft lb) 3 - Hex bolt (4x) 10 Nm (7 ft lb) 4 - Hex bolts (2x) 10 Nm (7 ft lb) 5 - Access hole for special tool For service position, attach special tool 3369 here 6 - Cowl attachment hole Attachment for service position Page 1 of 19 Body, front 11/20/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.50.1

50-2 Repair Manual, Heating & Air Conditioning, Repair Group 87 Notes: Repair Manual, Suspension, Wheels, Steering, Repair Group 48 7 - Lock carrier Removing: - Remove bumper page 63 - 1 . - Remove noise insulation panel page 50 - 18 . - Disconnect hood lock cable page 55 - 10 . - Drain engine coolant and disconnect coolant hoses Fig. 2 . - Disconnect condenser from lock carrier only (do not disconnect any lines) and secure with wire (e.g. at front wheel). Do not suspend condenser by its lines. Condenser lines must not be bent or kinked under any circumstances. - Remove hydraulic oil cooler only (do not disconnect lines) Fig. 1 . Page 2 of 19 Body, front 11/20/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.50.1

50-3 Notes: Repair Manual, Automatic Transmission, Repair Group 37 Do not suspend hydraulic fluid cooler by its lines. Hydraulic fluid cooler must not be bent or kinked under any circumstances On vehicles with automatic transmission, remove ATF cooler On vehicles with charge air cooler, remove intake air duct - Loosen seal for hood -8- at left and right where fender meets lock carrier -7-. - Remove bolts -3- and -4-. A second mechanic is needed to support lock carrier -7- - Remove bolts -1- and -2-. Page 3 of 19 Body, front 11/20/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.50.1

50-4 Installing: - Install in reverse order of removal. - Adjust headlights. Adjusting: - Center lock carrier -7- between fenders. - If fenders and hood are also being replaced, center them in relation to one another before adjusting lock carrier. 8 - Hood seal 9 - Hood lock cable Disconnecting page 55 - 10 10 - Hole in side panel Page 4 of 19 Body, front 11/20/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.50.1

50-5 Fig. 1 Disconnecting hydraulic fluid cooler - Remove screws for cooling line (for power steering) at engine support and transmission. Repair Manual, General, Engine, Repair Group 19 Fig. 2 Disconnecting coolant hose - Drain coolant from radiator. - Pull out locking element for coolant line connecting flange at bottom of radiator and remove connecting flange. - Bleed coolant system. Page 5 of 19 Body, front 11/20/2002 http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.50.1

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1997-2001 Audi B5 Service & Repair Manual

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