1983-1989 Alfa Romeo 33 Service & Repair Manual

I MICROFICHE INDEX Microfiche 1/14 Presentation - Identification Presentation Group 00 - General 'Characteristics of the vehicle, Identification, malntenanc.;e operations chart PRESENTATION ............................................................... P · A DIMENSIONS, WHEELALIGNMENT.. .............................. JO · A WEIGHTS AND LOADS, WHEELS (for 33 .nodels) ................................................................... 00 · B WEIGHTS AND LOADS, WHEELS (for SW models) ................................................................. 00 • C VEHICLE IDEimFICATION AND SERVICE DATA (lor 33 models), MODEL IDENTIFICATION (for 33 models).............. .. ................................................ 00 · D VEHICLE IDENTIFICATION AND SERVICE DATA (lor SW models), MODEL IDENTIFICATION (forSWmodels) ................................................................. oo · E JACKING AND TOWING POINTS, PROGRAMMED MAINTENANCE, FLUIDS AND LUBRICANTS, APPROXIMATE REFILL CAPACITIES ............................. 00 • F

II GENERAL INDEX Microfiche 1/14 Presentation -Identification Preseni:atlon Gro lip 00 ·General characteristics of the vehicle, Identification, maintenance operations chart PRESENTATION ••• _ ....................................................... P · A DIMENSIOtJS, WHEEL ALIGNMENT... ............................. oo · A WEIGHTS AND LOADS, WHEELS {for33m~ls) .................................................................. oo · B WEIGHTS AND LOADS, WHEELS {forSWmoclels) ..... _........................................................ oo · c VEHICLE IDENTIFIGATic::JNAND SERVICE DATA (lor 33models), MODEL IDE:NTIFICA TION {for33moc~Eis) ...................................................................00 · D VEHICLE IDENTIFICATION AND SERVICE DATA (lor SW modalG), MODEL IDENTIFICATION (forSWmodels) ................................................................. oo · E .JACKING AND TOWING POINTS, PROGRAMMED MAINTENANCE, FLUIDS AND LUBRICANTS, APPROXIMATEREFILLCAPACITIES ............................. OO • F

Ill GENERJ~L INIDEX Microfit.:he 2/14 Grc_,up 00 Maintenance I :a'lii)al Group 00 • Maintenance TWIN·CARBURETTOR ENGINES ENGINE MAINTENANCE, FUEL SYSTEM, IGNITION ........................................................................... 00 • A ENGINE MAINTENANCE, FUEL SYSTEM, IGNITION {continued), COOLING MAII·I'T''' <ANCE ................................................................. OO • 8 MAINTI!NANCE OF MECHANICAL GROUPS .................. 00 · C TCS, SPECif'IC TOOLS .................................................... 00 · D ENGINES WITH ELECTRONIC IGNITION (8 VALVES) (LE3.Jetronlc) EN31NE MAINTENANCE, FUEL SYSTEM, IGNITION ........................................................................... 00 · E ENGINE MAINTENANCE, FUEL SYSTEM, IGNITION (continutld) ........................................................ 00 · F COOLING MAINTENANCE, MAINTENANCE OF MECHAN!CAL GROUPS ........... : ...... 00 • G TCS, SPECif:IC TOOLS .................................................... 00 · H ENGINE WITH ELECTRONIC INJECTION (16 VALVES) ENGINE MAINTENANCE, FUEL SYSTEM, IGNITION ........................................................................... OO • ENGINE MAINTENANCE, FUEL SYSTEM, IGNITION (continued), COOLING MAINTENANCE ................................................................. OO • L MAINTENANCE OF MECHANICAL GROUPS .................. DO • M TCS, SPECIFIC TOOLS .................................................... OO • N TURBODIESEL ENGINE ENGINE MAINTENANCE SUPPLY ................................... 00 • 0 COOLING MAINTENANCE, MAINTENANCE OF MECHANICAL GROUPS .................. OO • P TCS, SPECIFIC TOOLS .................................................... OO • a

IV GENERAL INDEX Microficht~ 3/14 ~ Gmup 01 ·Twin carburettor engines ENGINE· POWER TRAIN REMOVAL ............................. 01 • A ENGINE· POWER TRAIN REMOVAL (continued), ENGINE· POWER TRAIN INSTALLATION, SEPARATION AND RECONNECT;.:JN OF ENGINE FROM/TOGEARBOX·DIFFERENTIAL.. ............ 01 • B ENGINl', ENGINE DISMANTLING .................................... 01 · C ENGINE DISM.A.NTLING (Continued), CYLINDER HEADS ............................................................................... 01 • D INSPECTION AND CHECKS ............................................. 01 · E INSPECTION AND CHECKS (Continued) ........................ 01 • F ENOINEAEASSE!'vt.illlY .................................................... 01 • G EN CINE AEASSE!'vt:JllY(Continued) ................................ 01 • H ENOINEAEASSE!'vti£LY(Continued) ................................ 01 · I LUBRICATIONCIFlCUIT.. ................................................. Oi • L TDS ........................ _ .......................................................... 01 • M TDS(Continuod),SF'ECIAL TOOLS ................................. 01 • N

V' ------------------------------------------------------------ GENERAL INDEX Microfiche 4/14 ~ Group 01 - Engine with electronic Injection (8 valves) (LE3 - Jetronlc) ENGINE UNIT REMOVAL.. ................................................ 01 · A ENGINE UNIT REMOVAl. (Continued), ENGINE UNIT INSTAl.l.ATION .................................................................. 01 · B ENGINE UNIT INSTALLATION (Continued), ENGINE ASSEMBl. Y AND DISASSEMBLY FROM THE GEARBOX-DIFFERENTIAL UNIT, ENGINE, ENGINE DISASSEMBLY ................................... 01 · C ENGINE DISASSEMBLY (Continued), CYLINDER HEAD DISASSEMBLY .................................... 01 · D CHECKS AND INSPECTIONS .......................................... 01 · E CHECKS AND INSPECTIONS (Continued) ...................... .o1 • F CYLINDER HEAD REASSEMBl. Y, ENGINE REASSEMBl. Y .................................................... 01 • G ENGINE REASSEMBLY (Continued) ................................ 01 • H TCS ..................•..••....................•........•.........................•.... 01 · I TCS (Conti1,ued) ....•.........•....................••........................•.. 01 · l. TCS (Conthlued), SPECIFIC TOOLS .............•................................................................ 01 • M TCS (For 1.4 IE Greece) ...............................................•.... 01 • N TCS (For 1.4 IE Greece) (continued), SPECIFIC TOOLS (For 1.4 IE Greece) ............................................................ 01 · 0

VI GENERAL INDEX Microfiche 5/14 ~] Group 01 • Electronic ·Injection engine (16 valves) ENG!NE ·TRANSMISSION UNii, HEMOVAL AND REPLACEMENT ........................................................0 1 · A ENGINE ·TRANSMISSION UN II, REMOVAL AND REPLACEMENT (continued), ENGINE/GEARBOX· DIFFERENriAI. SEPARATIONANDUNION ............................................... 01· B PRELIMINARY DISMANTLING OPERATIONS, ENGINE DISMANTLING AND REASSEMBLY ................................................................... 01 · C ENGINE DISMANTLING AND REASSEMBLY (continued), CYLINDER HEAD OVERHAUL .....................0 1 · D BLOCKCHECKS ............................................................... 01 · E ENGINE REASSEMBLY ....................................................0 1 • F ENGINE REASSEMBLY (continued), REMOVING AND REFITTING CYLINDER HEAD WITH ENOINE ON VEHICLE ............................................ 01 • G REMOVING AND REFITTING CYLINDER HEADS WITH ENGINE ON VEHICLE (continuer!), FLOWTESTING ................................................................. 01 • H TSN ................................................................................... 01 • I TSN (continued), SPECIAL TOOLS .............................................................................. 01 •

VII GENERAL INDEX Microfiche 6/14 ~ Group 01 • Turbodlesel engine D!'.:SCRIPTION, LUBRICATING CIRCUIT, CHECKS AND INSPECTIONS (Continued) ...................... 01 • F ENl~INE UNIT REMOVAL AND CHECKS AND INSPECTIONS (Continued) ...................... 01 • G INSl"ALLATION ................................................................ 01 • A ENGINE UNIT RE-ASSEMBLY ......................................... 01 • H ENGINE UNIT REMOVAL AND INSTALLATION ENGINE UNIT REASSEMBLY (ConUnued) ....................... 01 • I (Continl•ed), ENGINE DISASSEMBLY AND ENGINE UNIT REASSEMBLY (Continued) ....................... CI1 • L ASSEMEiL Y I' ROM THE TSN ................................................................................... 01 • M GEARBOX/DIFFERENTIAL UNIT ..................................... .o1 · B 'fSN (continued), SPECIAL ENGINE, EIIGINE DISASSEMBLY ................................... 01 • C TOOLS .............................................................................. 01 • N ENGINE DISASSEMBLY (Continuod), CYLINDER HEADS ............................................................................... 01 · D CHECKS AND INSPECTIONS .......................................... 01 • E

VIII GENE RAL INDEX Microfiche 7/1 4 Groups: 04·05"07 (Petrol engines IE 8V/LE3 • Jetronic) ~ GrotJp 04 - Fuel supply system TWIN CAFIBUAETTC:lRENGJNE FUEt.SUPPLVSYSIEM,AIR FilTER AIR MIXER .• .,,,,.,, ............................................................. 04 · CARBURET10RS, ACCELERATOR CONTROL ADJUSTMENT.. ................................................................. 04 • FUELSUf'Pt..VBYSIEM, EXHAUSTS""'STGM ........................................................... 04 · C TDS. SPECI.-Il TOOLS ...................................................... 04 · D 8VALVEELIEOTR~ICINJECTION ENGINE (LE3 • Jelro..,lo) INJECTION SVS'fEMWIRING. AIR FIL TEA, AIR FLOW NEmR, ADDITIONAL AIR SOLENOIOVAL 'VE, THROnLE \.IALVE BODY, SUPPLY MANIFOLD ............. 04 · FIJEL SUPPLY CIRCUIT ............................................................................. 04 · F FUEL VAPOUR EMISSION CONfROL SYSTEM,CHiiCKS AND ADJUSTMEtHS .................................................................. 04 · G CHECKSAND ADJUSTMENTS!Continued), ELECTRIC/ EI.ECTRONICCOMPONENTS ....................... 04 · H EXHAUSTSYSTEM .......................................................... 04 • TDS, SPECIAL TOOLS .................................................... 04 · Group 05 • Ignition, charging system TWIN CARBURETTOR ENGINE IGNITION, CHARGING SYSTEM, TDS ........................... /)5 · 8 VALVE ELECTRONIC INJECTION ENGINE ( LE3 • Jetronlc) 1GNITION, CHARGING SYSTEM, TDS ............................ 05 • • Group 07 • Engine cooling syate111 TWIN CARBURETTOR ENGINE (:OQLING SYSTEM. TDS ................................................ 07 • 8 V.'\LVE ELECTRONIC INJECTIOt.! ENGINE (LE3 • "~Ironic) COOLING~'t~·reM. TDS ................................................. 07 ·

IX GENERAL INDEX Microfiche 8/14 Groups: 04-05-07 (IE 16V .. TURBODIESEL) ~ Group 04 • Fuel supply system 16 VALVE ELECTRONIC INJECTION ENGINE INJECTION SYSTI':M WIRit~G. AIR SUPPLY SYSTEM ............................................................................ 04 • A FUEL SUPPLY CIRCUIT ........................................................................... C4 • B FUEL VAPOUR EMISSION CONTROL SYSTEM ............................. ............................. .. .............. 04 • C CHECKS AND ADJUSTMENTS ...................................... 04 • D ELECTRIC/ELECTRClNIC COMPON!:NTS, EXHAUST SYSTEM... .... .. ....... .. ...................................... 04 • E TCS, SPECIFIC TOOLS. ........................ .. ..................... 04 · F TURBODIESEL ENO~:c!E FUEL SUPPLY ~iHCUIT SUPERCHI'.RGINGSY:STEM ............................................ 04 • G AIR Fll.'fER, FUEL SUPPLY SYSTEM ............................................................................ 04 · H FUEL SUPPLY SYCTEM (Continued) ......................................................... 04 • I FUEL SUPPLY SYSTEM (Continued) ......................................................... 04 • L CALIBRATIONS AND AOJUt;TMENTS, EXHAUSTSYSTC::M .......................................................... 04 • M TCS, !?PC01FIC TOOL$ .................................................... 04 • N Group 05 • Starting, charging system 1& VALVE ELECTRONIC INJECTION ENGINE STARTING, CHARGING SYSTEM, TCS .......................... 05 • 0 TURBODIESEL ENGINE STARTING, CHARGING SYSTEM, TCS .......................... 05 • P Group 07 • Engine cooling system 16 VALVE ELECTRONIC INJECTION ENGINE COOLING CIRCUIT, TCS ................................................. 07 • Q TURBODIESEL ENGINE COOLING CIRCUIT, TCS ................................................. 07 • R

X GENERAL I~DEX Microfiche 9/14\ Groups: 12·13·15-17 Ill Group 12 • t::lutch El Group ~ 5 · Tr•msrnlsalon ===---· CLUTCH AGTUAT<liiSVSTEM. HVDP.AULIC ZYSTEM SUBASSE II.ADLY ................................................................ 1:! · A CLUTCH S lJDASS EMOL V. iSN, SPECIAL T<lOLS ........................................................... 12· R ~ Group 13 • Gearbox GEARDOX. REMOVALA~D REPLACEMENT (lor potrol n-1odola) ..............................................................1:; . C REMOVAL AND REPLACEMENT (foriUrbodtellllmocJala) .................................................... 13. D RODSAND FORKS ........................................................... 13 • E SHAFTSANDOEAAING .................................................. 13 • F SHAFTS A NO GEARING ( continuod), ADJUSTMENTS ................................................................. 13. G EXTERNAL GEAR SELECTOR LINKAGE ........................ 13. H ELECTROI\AAONEIICCOUPLINO ................................... 13 . I ELECTAOI\AAONEiiC COU PLINO !continued), TSN.......................................... .. .......................... 13 · L SPECIAL TOOLS.. .. .................... 13. M PROPELLOR SHAri, (For !oi9Cillblo 4 x4), TSN. SPECIAL TOOL~ .............................................................. 15 · N Group 17 ·Differential and drlveahofts DIFFERENTIAL SEAniNGS, DIFFERENTIAL CASING ............................................................................ 17 • 0 0 RIVE SHAFTS ................................................................. 17 • P REARD!FFEREtHIAL ...................................................... 17 • Q REAR DIFFEREI'HIAL !continuod) ................................... 17 • R HALF-SHAFTS ................................................................. 17 • S TSN,SPECIAL TOOLS .................................................... 17 • T

1983-1989 Alfa Romeo 33 Service & Repair Manual

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