1994-1997 Alfa Romeo 164 Service & Repair Manual

147 l/h or r/h front suspension spring/damper unit (one) - r+r - check wheel geometry separately if necessary 4410A10 Removing ( Refitting ) Position the vehicle on the ramp. Proceed with the removal - 4450B10 Front WHEEL (one) - R.R. . Proceed with the removal - 4410A80 damper lower fork - r r . 1. Undo the nuts (1a) and remove the spring/shock absorber assembly for the front suspension (1b). The above nuts also secure the front suspension upper wishbone and the bracket to the body for the reaction link. Refitting ( Removing ) Replace the spring/shock absorber assembly for the front suspension back in its housing and fix it tightening the nuts to the recommended torque. Proceed with the refitting - 4410A80 damper lower fork - r r . Proceed with the refitting - 4450B10 Front WHEEL (one) - R.R. . Remove the car from the ramp. It is advisable to check wheel geometry - 4450A10 front wheel geometry - check using optical equipment - includes front wheel tow-in adjustment if necessary . Fastening Component Ø Value (daNm) - Nut FRONT DAMPER M12 (Bodyshell side) 4.2 ÷ 5.2 Page 1 of 1 - Contents 7/29/2024 html 2024 Kia Soul 2024 Kia Soul

147 steering wheel - r+r for replacement or check for versions with air bag 4110A11 Removing ( Refitting ) Place the steering wheel in the centred position with the wheels straight. Proceed with removal - 5580C18 air bag module - r+r . Disconnect the electrical connection for the horn. 1. Undo the nut (1a) and remove the steering wheel (1b). Closely observe the safety regulations established for this operation. If necessary, use a suitable rubber hammer. Refitting ( Removing ) 1. Refit steering wheel (1a) in its seat so that references (1b) stamped on the steering wheel and steering column are aligned. 2. Tighten the fixing nuts to the recommended torque. Connect the electrical connection for the horn. Fastening Component Ø Value (daNm) 2 Nut STEERING WHEEL M16 5.0 Proceed with refitting - 5580C18 air bag module - r+r . Page 1 of 1 - Contents 7/29/2024 html 2024 Kia Soul 2024 Kia Soul

147 1.6 TS FRONT BRAKE CALIPER (one) - R.R. 3310A30 back to FRONT BRAKE CALIPERS - R.R. Removing ( Refitting ) Position the vehicle on the ramp. Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-). Proceed with removal - 4450B10 Front WHEEL (one) - R.R. . Proceed with removal - 3330E10 FLEXIBLE PIPE (one), left or right, to front brake calipers - R.R . . 1. Remove the clip securing the brake caliper to the bracket. 2. Disconnect the electrical connections for the brake pad wear cable. 3. Remove the protective plugs (3a), undo the bolts (3b), then remove the front brake caliper (3c) with the pads. Name Connector - Battery A1B Name Connector 2 Left brake pad wear sensor (switch) K20 Refitting ( Removing ) . When fitting a new brake caliper, the latter is supplied to Parts with no brake fluid; it is therefore necessary to operate as follows: - slacken the bleed screw; - insert the end of a transparent tube in the hole on the bleed screw; - using a normal container with recommended brake fluid, insert brake fluid into the caliper until air bubbles emerge from the threaded hole where the hose is connected; Page 1 of 2 - Contents 7/29/2024 html 2024 Kia Soul 2024 Kia Soul

Refit the front brake caliper complete with pads in its seating, tighten the bolts to the specified torque and fit the protective plugs. Connect the electrical connection for the brake pad wear cable. Refit in its seating the clip securing the brake caliper to the bracket. Proceed with refitting - 3330E10 FLEXIBLE PIPE (one), left or right, to front brake calipers - R.R . . Bleed the air from the hydraulic braking system - 3330A14 HYDRAULIC BRAKING SYSTEM - Bleed air . Proceed with refitting - 4450B10 Front WHEEL (one) - R.R. . Connect the negative (-) battery terminal. - tighten the bleed screw. Fastening Component Ø Value (daNm) - Bolt FRONT BRAKE CALIPER ASSEMBLY M12 (Bracket side) 11.7 Page 2 of 2 - Contents 7/29/2024 html 2024 Kia Soul 2024 Kia Soul

147 1.6 TS clutch - r + r with gearbox removed 1810A24 Removing ( Refitting ) 1. Fit the flywheel lock. 2. Undo the bolts (2a) and remove the clutch cover (2b) complete with thrust bearing (2c). 3. Remove the clutch disc. Name Country 1 Counter-torque 1.860.846.001 1. At the bench, remove the clutch release bearing (1a) from the clutch cover using the tool (1b). Name Country 1b Extractor 1.821.215.000 Refitting ( Removing ) 1. Place the clutch disc (1a) and the clutch cage (1b) back in its housing using the centring tool (1c). 2. Tighten the bolts fixing the clutch drip tray to the recommended torque. Name Country 1c Tool for centering clutch 1.870.081.000 Fastening Component Ø Value (daNm) Page 1 of 2 - Contents 7/29/2024 html 2024 Kia Soul 2024 Kia Soul

1994-1997 Alfa Romeo 164 Service & Repair Manual

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