1994-1997 Acura Integra Service & Repair Manual

ACUrj|A INTEGFIF| Service Manual 1994

INTRODUCTION How to Use This Manual This manual is divided into 23 sections. The first pageof each sec- tion is marked with a blacktab that linesup with its corresponding thumb indextab on this page and the back cover.You can quickly tind the tirst pageof eachsection without looking througha full table of contents. The svmbols printed at the top corner of eachpage can also be used as a quick reference system. Eachsectionincludes: 1. A table of contents.or an exploded view index showing: a Partsdisassemblv sequence. a Bolt toroues and thread sizes. a Pagereferences to descriptions in text. 2. Disassemblv/assembly procedures and tools. 3. InsDection. 4. Testing/troubleshooting. 5. Repair. 6. Adiustments. SpecialInformation @ lnai""tes a strong possibility of sevor€ pelsonal iniury 01 loss of life it instructions al€ not tollowed. CAUTION: Indicates a possibility ot personal inlury or oquipmont damage if instructions ale not followed. NOTE: Gives helpful information. CAUTfON: Detaifed doscriptions ot standad workshop procedures, salety principlos and servicaopelationsare not included Pleaso note that this manual conlains warnings and cautions against somo spocif- ic sgrvice methods which could cause PERSONAL INJURY,damage a vehicle or make it unsafe. Pleaso understandthat those warnings cannot cover all conceivablcwaYs in which service, whetheaor not recommended bv HONDA, might be done, or of the possibla hazardous consequences of svery conceivable way, nor could HONDA investigateall such ways. Anyone using seryice plocedures or toofa, whethor 01 not recomondedby HONDA, ,nust sttisfY him- sett thoroughly that neither personal saf€ty nor v€hicle safety will be jaopaldized. All information contained in this manualis based on the latest product information available at the time of printing. We reserve the right to makechanges at any time without notice.No part of this publication mav be reproduced, storedin retrieval system,or transmitted, in any Jorm by any means,electronic, mechanical, photocopying, recording, or otherwise, without the priorwritten permission of the publisher. This includes test. figuresand tables. Specifications trtl:{lt' Maintenance 4Pi Engine H I-"" Fuel and Emissions Za *Transaxle *Steering r-\ lDl \.t/ * Brakes (lncludins !TEg) o *Electrical J--* (lncludins ISBE) First Edition7/93 1448 pages All Rights Reserved Specifications Apply to U.S.A. and Canada HONDA MOTORCO.,LTD, Service Publication ottice As sections with r includ€ SRS components. special precautions are lequiled when servicing.

, , SUPPLEMENTAL RESTRAINT SYSTEM (SRS} The Integra SRSincludes a driver's airbag,locatedin the steeringwheel hub. ln addition,all mod€lsexcepi tna Rs modelfor canada have a front passenger's airbsglocatedin the dashboard abovethe glove box, InformaUon necessary to safely service the SRSis included in this servica Manual.ltems markedwith an sstorisk (r) on thr contents page include, or are locatednear, SRScomponents. Servicing. disassembling or roplacing thea6 ltems will require specialprecautions and tools, and shouldthoreiore be done by an authorhedAcura dealer. ' To avoid rondering ths sRS inoporativo, which could lard to porronll Injuryor darth In thc cvant ot. r.yr. trontal collision, all sRs sorvico work must be pcrformcd by !n ruthorizcd Acu.! daerrr, ' lmpTopor 3orvica proceduroa, including inco.roct r.movd r d Installation of tha SRS,could Lld to pc[onc Inlu- ry caussd by unintsntional activationot tho airbags. ' All sRs oloctrical wiring harnoa$! aro coverod with yallow In3ulatlon, Rcbtcd componcnts arc bcrtad In tha stoering Golumn, front console, dsrhboa.d,and darhboard lowor plnol, lnd in thc d$hbolrd abovctha gaov! bor. Do not uas oloctdcal te$ oquipmont on thaaa citcuhs. NoTE: The original radiohas a codedthett protection circuit. Be sureto get the customer's code numb6r b€lore * disconnecting the battery. - removing the No. 32 (7.S A) fuse Jrom the undsr-hood fuse/relay box. - removing the radio. After service, reconnect power to the radio andturn it on. Whenthe word ,,CODE,, is displayed, enter the cus_ tomer's 5-digit code to restoreradio oDerauon.

General Information Chassis and Paint Codes ldentification NumberLocations 1-4 Warning/Caution LabelLocations 1-5 Lift and Support Points 1-9 1-10 Lift Safety Stands Towing 1-2 Floor Jack 1-1 1 1-12

Chassis and PaintCodes U.S.Model Vehicleldentification Number Manutactulol, Make and Typ€ of Vshicle JH4: HONDA MOTOR CO.,LTD. ACURA Psssenger car Line, Body and Engino Type DB7: INTEGRA 4-door/B1 881 DB8: INTEGRA 4-door/81 8Cl DC2: INTEGRA 3-door/B18C 1 DC4: INTEGRA 3-door/B1 8B j BodyType and Trsnsmission Type 3: 2-door Hatchback S-speed Manual 4: 2-doot Hatchback 4-speed Automatic 5; 4-door Sedan s-speed Manual 6: 4-door Sedan 4-speed Automatic Vehicle Glado (Seriesl 4: RS 5: LS 8; GS-R Check Digit Model Yaal R: 1994 Factory Code S: Suzuka Factory in Japan Serial Numb€l Vehicle ld€ntification Number and JH4DB754* RSOOOOO 1 I Engine Number 8l8Br-r300@l -----T----- Engine Typ6 81881: 1.8 f DOHC Sequentiat Muhi-pori Fuel-injected engine B l8Cl : 1.8 | DOHC VTEC Sequ€nrial Multi-port Fu€l-iniected €ngin€ Se al Numbel PaintCode COLOR BG.33P Federal Motor Vehicle Safety Standard Certification Transmission Numbsr Y80- 1 000@ I Transmission Type Y80: Manual MPTA:Automatic Serial Numbel Paint Code Paint Code Color BG.33P G-71P NH-5O3P NH-538 NH-575M R-7 2P R-81 RP.24P YR.5O3M Paradise Blue-g.€en PeErl Lausanne Gr6enPead Grsnada Black Pea.l Frost White Thunder Grav Metallic Torino Red Pearl Milano Red Stealth Gray Pearl Rosewood Brown M€tallic 1-2 3DOOR 4DOOR

Canada Model Vehicle ldentification Numbel Manutacturer, Makeand Type of v€hicle JH4: HONDA MOTOR CO., LTD. ACURA Passenger car Lino. Body and Engine TYPo D87: INTEGRA 4-doot/Bl 881 DC2: INTEGRA 3-dootBl 8C1 DC4: INTEGRA 3-doori B18B1 Body Type and Transmission TYPo 3: 2-door Hatchback 5-speed Manual 4'. 2-door Hatchback 4-speed Automatic 5: 4-door Sedan s-speed Manual 6: 4-door Sedan 4-speed Automatic VehicleGrade{Sedes} 3: RS without passenger SRS airbag 4: RS with passenget SRS aitbag 8: GS-R Check Digit Model Yeat R: 1994 FactoryCode S: Suzuka Factory in Japan Serial Numbel JH4DB753. RS800001 Engine Number 81881-1 700001 Engin€ Type 81881: 1.8 I DOHC Sequential Multi-port Fuel-injected engine B18C1: 1.8 I DOHC VTEC Sequential Multi-Dort Fuel-iniected engrne Serial Number Paint Code COLOR BG.33P Vehicle ldentification Number and Canadian Motor Vehicle Safety StandardCertification Transmission Number Y80-1000001 Transmission Type Y80: Manual MPTA: Automatic SerialNumbel PaintCode Paint Code Color Paradise Blue-green Pearl Lausanne GreenPearl Granada Elack Pearl Frost White Thunder GrayMetallic Torino RedPearl Milano Red Stealth GrayPearl Rosewood Brown Metallic BG.33P G-71P NH-5O3P NH-538 NH-575M R-72P R-81 RP-24P YR-503M 3DOOR 4DOOR 1-3

I I I ldentification NumberLocations S Vehicle ldontification NumberlvlNl v.hiclo ldontificalion Numb€rlVlNl Transmbsion Numbor lAuromatic) Transmissiohl\lumbor lManuall 1-4

Warning/Caution Label Locations BEFERTO- SERVICE MANUAL FOR DETAII'fD INSTRUCTION E: DRIVER MODULE DANG€R A: CABLE REAL CAUTION A B: CABLE BEAL CAUTION B A DANGER EXPLOSIVE/FLAMMABLE CONTACT WITHACID, WATER ORHEAVY METALS SUCH AS COPPER, LEAD ORMERCURY MAY PRODUCE HARM. FUL AND IRFITATING GASES OR EXPLOSIVE COM. POUNDS. STORAGE T€MPERATURES MUST NOT EXCEED 2OOOF (1OOOCI. FORPROPER HANDLING. STORAGE AND DIS- POSAL PROCEDURES REFER TO THESERVICE MANUAL, SRSSUPPLEMEf{T. POTSON CONTAINS POISONOUS SODIUM AZIDE ANDPOTASSIUM I{ITRATE. FIRST AID IF CONTENTS ARESWALLOWED, INDUCE VOMITING. FOR EYE CONTACT, FLUSH EYES WITH U'ATER 15 MINUTES. IF GASES IFROM ACIDORWATER CONTACT} ARE INHALED. SEEK FRESH AIR. IN EVERY CASE,GET PROMPT MEDICAL ATTENTION. KEEP OUT OF REACH OF CHILDREN REFERTO- SERVICE MAI{UAL FOR OETAILED INSTRUCTION C: STEERII{G WHEEL OTICE ]{OT|CE IMPROPEB STEERII{G WIIEEL REMOVAL OR INSTALLATION DAMAGE SRS COMPONENT. FOLLOW SERVICE MANUAL INSTRUCTION CAREFULLY. D: DRIVER INFLATOR WAR[{|NG TAG WARNII{G TO PflEVE T ACCIDE]TTAL D€PLOYMENT AND POSSIBLE INJURY: ALWAYS II{STALL THE PNOTECTIVE SHORT COI{NECTOR O THE INFLATOR COI{I{ECTOR WHEN THE HARNESS IS DISCONNECTED. F: DRIVER MODULE WARNING A, WABNING THEAIRBAG INFLATOR IS EXPLOSIVE AND' IF ACCIDEN- TALLYDEPIOYED, CAN SERIOUSLY I{URT ORKILL YOU. . DONOT USE ELECTRICAL TEST EOUIPMEI'IT ORPROB- ING DEVICES. THEY CAN CAUSE ACCIOENTAL OEPLOYMENT. . NO SERVICEABLE PARTS INSIOE, DO NOT DISAS. SEMALE. . PLACE AIRBAG UPRIGXT WHENREMOVED' . FOLLOW SERVICE MANUAL II{STRUCTIONS CAREFULLY. (cont'd) 1-5

Warning/Caution Label Locations (cont'd) G: DBIVEB TNFORMATTON {SUNV|SORt rThis vo.3ion ot tho lsb€l i! us6d in csrs wtth a,ront soat paas€ngor's airbag. G: DBIVEB INFORMATTON {SUNvtSORt. . BEFoRE oRrvrNG, Reeo L.qset msiDr rxE GLovE Box. ALWAYS WEARYOUNSCIT EELT C.Ai IS EOUIPPED WITH A DRIVER AIRBAG ANO A_FRo_NT SEAT pASSENGER nrnslc nNo e raoNi SEATPASSENGER AIRBAG AS A SUPPIEMENTAL BES. TRAINT SYSTEM {SBSI : Lr_ll^gls_lglls ro suppLEMENr rHEsEArBEt-r. 1-6

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1994-1997 Acura Integra Service & Repair Manual

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