ICE-O-MATIC Service and Installation ManualTHE ICE Series Manual ICE0250 ICE2100

ICE-O-Matic 11100 East 45th Ave Denver, Colorado 80239 Part Number 9081264-01 Print Date 3/05 Installation, Start-Up and Maintenance Manual ICE SERIES CUBERS ICE0250 through ICE2100 SERIES* *Includes Undercounter and 22 Inch Series

ICE Series Forward Page i How To Use This Manual ICE-O-Matic provides this manual as an aid to the service technician in installation and maintenance of the ICE Series (electro-mechanical) cube ice machines. Do not attempt to perform installation, start-up or maintenance unless you have read and fully understand this manual. If at any time you encounter conditions that are not addressed in this manual, call, E-mail or write the ICE-O-Matic Service Department: ICE-O-Matic 11100 E. 45 th Ave. Denver, Co. 80239 Attn: Technical Service Department E-Mail: Tech.service@iceomatic.com Telephone Numbers Any Service communication must include: 800-423-3367 All Departments • Model Number 888-349-4423 Technical Assistance Only (After Hours Only) • Serial number • A detailed explanation of the problem Keep this manual for future reference. The ICE Series Service Parts Manuals are available separately. ICE-O-Matic icemakers and dispensers are not approved for outdoor installation. WARNING : Always disconnect electrical power and shut off water supply whenever maintenance or repairs are performed on the ice machine and related equipment. CAUTION: Always wear protective eyewear whenever maintenance or repairs are performed on the ice machine and related equipment

ICE Series Table of Contents Page ii Forward Page i Table of Contents Page ii Freight Claim Procedure Page iii Warranty Page iv Model Number and Serial Number Format Page 1 Installation Guidelines Page 2 Remote Condenser Guidelines Page 4 Electrical and Plumbing Requirements Page 6 How the Machine Works Page 12 Start-Up Procedure Page 13 General Maintenance Page15 Cleaning Procedure Page 16 Cabinet Care Page 17 Winterizing Procedure Page 18 Maintenance Record Page 19

ICE Series Freight Claim Procedure Page iii Freight Claims Important! Inspect Promptly This merchandise has been carefully inspected and packed in accordance with the carrier’s packing specifications. Responsibility for safe delivery has been assumed by the carrier, if loss or damage occurs, you as the consignee must file a claim with the carrier and hold container for carrier’s inspection. Visible Loss or Damage Any external evidence of loss or damage must be fully described and noted on your freight bill or express receipt and signed by the carrier’s agent. Claim should be filed on a form available from the carrier. Concealed Loss or Damage If loss or damage does not appear until merchandise has been unpacked, make a written request for inspection by the carrier within 15 days of the delivery date. Then file a claim on a form from the carrier. File Claim Without Delay Do Not Return Damaged Merchandise to ICE-O-Matic

ICE Series Warranty Page iv ICE-O-MATIC Parts and Labor Domestic & International Warranty Mile High Equipment Company (the “Company”) warrants Ice-O-Matic brand ice machines, ice dispensers, remote condensers, and ice storage bins to the original user customer against defects in material and factory workmanship for a period of thirty-six(36) months on cube ice machines and twenty-four (24) months on flake ice machines, “compressed ice” ice machines, ice dispensers, remote condensers, and ice storage bins from the original date of installation on all parts. The Company will also pay straight time labor, based upon regional norms, to correct said defects for a period of thirty-six (36) months on cube ice machines and twenty- four (24) months on flake ice machines, “compressed ice” ice machines, ice dispensers, and ice storage bins. An additional twenty- four (24) month warranty on parts (excluding labor) will be extended to all cube ice and flake ice machine compressors and cube ice machine evaporator plates from the date of original installation. Ice/beverage dispensers will be warranted for twelve (12) months on parts only. The company will replace F.O.B the Company plant or, R.O.B the Company authorized distributor, without cost to the Customer, that part of any such machine that becomes defective. In the event that the Warranty Registration Card indicating the installation date has not been returned to the Company, it shall be assumed the unit was installed three (3) months after the date of shipment from the factory. Irrespective of the actual installation date, product will be warranted a maximum of seventy-two (72) months from date of shipment from the Company. No replacement will be made for any part or assembly which (I) has been subject to an alteration or accident; (II) was used in any way which, in the Company’s opinion, adversely affects the performance; (III) is from a machine on which the serial number has been altered or removed; or, (IV) uses any replacement part not purchased from the company. This warranty does not apply to destruction or damage caused by unauthorized service, using other than Ice-O-Matic authorized replacements, risks of transportation, damage resulting from adverse environmental or water conditions, accidents, misuse, abuse, improper drainage, interruption in the electrical or water supply, charges related to the replacement of non-defective parts or components, damage by fire, flood, or acts of God. This warranty is valid only when installation, service, and preventive maintenance are performed by a Company-authorized distributor, a Company-authorized service agency, or a Company Regional Manager. The Company reserves the right to refuse claims made for ice machines or bins used in more than one location. Ice bills, normal maintenance, and cleaning are not covered. Limitation of Implied Warranty This warranty is valid only for products produced and shipped from the Company after September 30, 2002. A product produced or installed before that date shall be covered by the Limited Warranty in effect at the date of its shipment The liability of the Company for breach of this warranty shall, in any case, be limited to the cost of a new part to replace any part which proves to be defective. The Company makes no representations or warranties of any character as to accessories or auxiliary equipment not manufactured by the Company. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THECUSTOMER. MILE HIGH EQUIPMENT SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIALDAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENTPROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE ON THIS PRODUC T IS LIMITED IN DURATION TO THE LENGTH OF THIS WARRANTY. Filing a Claim All claims for reimbursement must be received at the factory within 90 days from date of service to be eligible for credit. All claims outside this time period will be disallowed. The model, the serial number and, if necessary, proof of installation, must be included in the claim. Claims for labor to replace defective parts must be included with the part claim to receive consideration. Payment on claims for labor will be limited to the published labor time allowance hours in effect at the time of repair. The Company may elect to require the return of components to validate a claim. Any defective part returned must be shipped to the Company, transportation charges pre-paid, and properly sealed and tagged. The Company does not assume any responsibility for any expenses incurred in the field incidental to the repair of equipment covered by this warranty. The decision of the Company with respect to repair or replacement of a part shall be final. No person is authorized to give any other warranties or to assume any other liability on the Company’s behalf unless done in writing by an officer of the Company. Mile High Equipment Company, 11100 East 45th Avenue, Denver, Colorado 80239 (303) 371-3737 September 30, 2002

ICE Series Model and Serial Number Format Page 1 Model and Serial Number Format The serial number format and machine specifics are detailed on the data plate. ICE 040 0 H A 2 Design Level Condenser Type: A=Air, W=Water, R=Remote Cube Size: H=Half, F=Full Voltage: 0=115V, 6=230V/60Hz. 5=240V/50Hz. Approximate Production in 24 hours @70°FAir/50°FWater Series: Environmental Cuber (Uses HFC Refrigerant) This format is 14 characters long and begins with a date code followed by the ICE-O-Matic identifier, and then a sequential number. This is an entirely numerical serial number. The serial number will look like the example. 0407 1280 010077 010077 is the serial identifier. 1280 is the identifier. (ICE-O-Matic) 0407 is the date code, in YYMM format. (2004 July) Large data plate will be placed on the back of the unit. Small data plate will be placed by the service valves. The date code will change monthly and yearly to reflect the date of manufacture.

ICE Series Installation Guidelines Page 2 Installation Guidelines For proper operation of the ICE-O-Matic ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failures, and may void all warranties. Reference the installation parameters prior to installing the machine: Ambient Operating Temperatures Minimum Operating Temperature: 50°F (10°C) Maximum Operating Temperature 100°F (38°C), 110°F (43°C) on 50 Hz. Models. Note: ICE-O-Matic icemakers and dispensers are not approved for outdoor installation. Incoming Water Supply (See Electrical and Plumbing Diagrams for line sizing) Minimum incoming water temperature: 40°F (4.5°C) Maximum incoming water temperature: 100°F (38°C) Minimum incoming water pressure: 20 psi (1.4 bar) Maximum incoming water pressure: 60 psi (4.1 bar) Note: If water pressure exceeds 60 psi (4.1 bar), a water pressure regulator must be installed. Drains Route bin drain, purge drain and water condenser drain individually to a floor drain. The use of condensate pumps for draining water is not recommended by ICE-O-Matic. ICE-O-Matic assumes no responsibility for improperly installed equipment. Water Filtration A water filter system should be installed with the ice machine. Clearance Requirements Self contained air cooled ice machines must have a minimum of 6 inches (15cm) of clearance at the rear, top, and sides of the ice machine for proper air circulation. Stacking If the ice machines are to be stacked, refer to the instructions in the stacking kit. ICE-O-Matic does not endorse stacking air-cooled ice machines. Dispenser Application A thermostatic bin control kit should be installed if the ICE Series ice machine is placed on a dispenser. A bin top may or may not be required. (Exception is the CD400 Series Dispenser) Electrical Specifications Refer to the serial plate at the rear of the ice machine to make sure proper voltage and circuit breaker size have been supplied. Make sure the machine is on a dedicated circuit. European installations require that the electrical supply fixed wiring must be provided with a disconnect means having a separation of at least 3mm in all poles. The Undercounter series ice makers are supplied with an electrical cord, all other ice makers will need to be installed and wired per local electrical codes. Adjustments Level the machine within 1/8 inch in all directions. Check the bin control for proper adjustment. Check the water in the water trough for proper level. Check the ice bridge for proper thickness. Check the water regulating valve adjustment if water cooled. Remote Machines Verify the ICE machine is compatible with the remote condenser. Some ice machines and some remote condensers may or may not have a Mixing Valve (Head Master). Only one valve is required per system. Kits are available to modify the ice machine or condenser for compatibility. For more information contact your ICE-O-Matic Distributor.

ICE Series Installation Guidelines Page 3 Secure the machine on top of the bin or dispenser. Attach the ice machine to the bin with the mounting straps provided with the bin or dispenser. If the ice machine is to be mounted on a bin or dispenser other than an ICE-O-Matic, refer to the manufactures instructions for machine mounting. If the ice machine is to be stacked on top of another ice machine, a stacking kit will need to be installed. Refer to the installation instructions included with the stacking kit. Important! A water filtration system should be installed with all ice machines. Check the filter manufactures instructions for proper installation of the filter system. All water supply lines must be installed per local codes. Use 1/4 inch O.D. minimum on air cooled machines. On water cooled machines 3/8 inch O.D. minimum tubing must be run to the condenser. The water supply for the ice making can “T” off from the condenser line using 1/4 inch O.D. minimum tubing. Make 2 coils of extra tubing so that the machine can be pulled away from the wall if service is needed. All drain lines must be installed per local codes. The purge drain should be a minimum of 5/8 inch O.D. tubing. Condenser drain on water cooled units should be 3/8 inch O.D. minimum. Drain line fittings on ICE- O-Matic bins are 3/4 FPT. The bin drain should be a minimum of 3/4 inch O.D. Cold water drains should be insulated to prevent sweating. Warning! Do not apply heat directly to the back of bin as damage may occur to plastic parts. Connect power supply to the terminal block in the control box or at the rear junction box if equipped. Ensure the machine is level within 1/8 inch in all directions. Remove any shipping or packaging material. If the machine has a remote condenser, reference Remote Condenser Installation. Once the machine has been installed follow the start-up procedures. Attach the ice machine to the bin or dispenser with the provided mounting hardware. Warning! Do not apply heat directly to the back of bin as damage may occur to plastic parts.

ICE Series Remote Condenser Guidelines Page 4 Remote Condenser Installation For proper operation of the ICE-O-Matic ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failure, and may void all warranties. Remote condensers must be installed per local building codes. A two to four inch diameter roof penetration will be needed for refrigerant lines and electrical conduit. The penetration should be within two feet of where the condenser will be located. A roof jack must be installed at the penetration. Installation Guidelines Ambient operating temperatures: -20°F (-28.9°C) to 120°F (48.9°C) Maximum refrigerant line length: 60 ft. (18.29 Meters) Maximum vertical rise: 16 ft. (4.88 Meters) Minimum condenser height: ICE Series ice machine remote condensers must not be installed more than 6 feet (1.3 meters) below the refrigerant line quick connects at the rear of the ice machine. No part of the refrigerant lines, between the ice machine and the remote condenser, should fall below this point. Condensers must have a vertical airflow. Air Flow

ICE Series Remote Condenser Guidelines Page 5 The ICE0500R3, ICE0606R3, ICE806R3, ICE1006R3, ICE1606HR3 and ICE1506R2 Remote ice makers incorporate the mixing valve in the condenser. This configuration allows up to a 100 foot calculated remote line set run. Reference the diagram below to calculate the maximum 100 foot line set run. ICE Machine Model Number Remote Condenser Model Number ICE1606HR3 LRC2661 ICE1506HR2 LRC2661 ICE1006R3 VRC2061 ICE806R3 VRC2061 ICE0606R3 VRC1061 ICE0500R3 VRC1001 Limitations for new remote machines that have the headmaster mounted in the condenser. Maximum Rise is 35 feet. Maximum Drop is 15 feet. Maximum equivalent run is 100 feet. Formula for figuring maximum equivalent run is as follows: Rise x 1.7 + Drop x 6.6 + horizontal run = equivalent run. Examples: 35 ft. rise x 1.7 + 40 ft. horizontal = 99.5 equivalent feet line run 35 ft. rise 40 ft. horizontal 10 ft. drop x 6.6 + 34 ft horizontal = 100 equivalent feet line run 10 ft. drop 34 ft. horizontal Verify the ICE machine is compatible with the remote condenser. Some ice machines and some remote condensers may or may not have a Mixing Valve (Head Master). Only one valve is required per system. Kits are available to modify the ice machine or condenser for compatibility. For more information contact your ICE-O-Matic Distributor.

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ICE-O-MATIC Service and Installation ManualTHE ICE Series Manual ICE0250 ICE2100

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