New Holland TSA TS135A TS125A TS110A workshop service manual
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NEW
HOLLAND
Repair Manual - TS-A Plus and TS-A Delta Series
Tractors
T6010/6020/6030/6050/6060/6070 Delta and Plus,
T6020/6040/6060 Elite Tractors
87550373
CONTENTS - VOLUME 1
GENERAL
General Information
SECTION 00
Chapter 1
Section Description Page
00000 General Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ecology and the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product Identification . . ...... .... .... . .... . ........... . ..... . .. .. .. . .... . ..... 14
International Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
General Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Vehicle Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Capacities ...... . .... . ...... . ..... . ...... . .. . ........ . ..... . ...... . .... . .... 24
General Hardware Tightening Torques ...... . .. . ........ . ..... . ...... . .... . ..... 25
SEPARATING THE TRACTOR SECTION 01
Chapter 1 Separating front axle and front support
from the engine
Section
10001
10001
Description Page
Torque Values ...... . .... . .. .. ... ..... . ...... ... .. . ...... . .... .... .... . .... . .. 2
Special Tools . . ...... . ....... . .... . .... . ...... . ....... . .... . ........... .. ..... 2
Separating Front Axle and Front Support from the Engine . . ..... ..... .... . .... . .... 3
Installing Front Axle and Front Support to the Engine . . ............ . .... .. . .. ...... 9
Front Axle to Front Support Shim Calculation . . ...... . ... .. .. ......... . .... . ..... 14
Separating Engine and Front Support from the Transmission Chapter 2
Section Description Page
87550373 -01- 2 007
Contents Continued:
Torque Values ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 2
Special Tools . . ...... . ....... . .... . .... . ...... . ....... . .... . ........... .. ..... 2
Separating Engine and Front Support from the Transmission . . . . . . . . . . . . . . . . . . . . . . .. 4
Installing Engine and Front Support to the Transmission ...... . .. . ........ . ..... . ... 11
Separating Transmission, Engine and Front Support
from the Rear Axle
Chapter 3
Section Description Page
Torque Values ...... . .... . .. .. ... ..... . ...... ... .. . ...... . .... .... .... . .... . .. 2
Special Tools . . ...... . ....... . .... . .... . ...... . ....... . .... . .... . ...... .. ..... 2
Separating Transmission, Engine and Front Support from the Rear Axle. . . . . . . . . . . . .. 3
Installing Transmission, Engine and Front Support to the Rear Axle. . . . . . . . . . . . . . . . . . 8
Engine Removal Chapter 4
Section Description Page
Torque Values ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 2
Special Tools . . ...... . ....... ... .. . .... . ...... .... .... . .... . ... .. ...... .. ..... 2
Engine Removal . . ...... . ... .. .. . .... . .... . .. ..... ....... . ... .. ..... ...... .. .. 3
Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12
Transmission Removal Chapter 5
Section Description Page
Torque Values .. ... ..... . ... . .. . .... .. ... .. ... .... .... . ........... ... ...... . .. 2
Special Tools . . ...... . ..... . .. .. .. . .... . ..... ..... .... . .... . ........... .. ..... 2
Transmission Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3
Transmission Installation ...... ... .. . ...... . ... .. ... .... . .... . .. .. ... ..... . ..... 6
Cab Removal Chapter 6
Section
90150
90150
ENGINE
Description Page
Torque Values (Tractors with Cab Suspension) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2
Torque Values (Tractors with Standard Cab) . . .. ..... ....... . .. . .... ... ...... . .... 3
Special Tools . . ... ... .. . ...... .... .... .. .. ..... . .. ... ............... ... .. . .... 3
Cab Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4
Cab Installation ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . 13
SECTION 10
Engine - 4 Cylinder Electronic Chapter 1
Section Description Page
10000 General specifications . . ....... ... .... . .... . ........... . ..... . .. .. .. . .... . ..... 2
Assembly Clearances - Data ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... .. 4
Torque wrench settings .... . .. .. .. . ...... . ....... . .... . .... . .. ..... ..... . ...... 7
Tools .... . .. .. .. . ...... . ....... . .... . .... . .. ..... ..... . .... . .. . .. .. ...... . .. 13
87550373 -01- 2 007
ii
Contents Continued:
Cooling system ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . 14
Lubrication system ...... . .... . ...... . ..... . ...... . .... . ..... ..... .. . ...... . .. 15
Lubrication system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine overhaul . . ...... . ... .. .. . .... . .... . .. ..... ....... . ... .. ..... ...... .. . 17
Bushings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Assembly on the workbench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fitting engine components . . ...... . ....... . .... . ... . .... . ........ . .... .. .. . .. . 35
Checks, dimensions and repairs (cylinder liner block) .. ...... . ... .. .. . .... . .... . .. 52
Checks, dimensions and repairs - crankshaft , bearings ...... . .. . ........ . ..... . .. 54
Timing system ...... . .... . .. ..... ..... . .... ... .... . ...... . ... . ... . .... . .... . . 59
Bushings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60
Checks, dimensions and repairs - pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 61
Connecting rod - piston assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 70
Valves . . ...... . .... ... ..... . ........ . ........ . .... .. .. . ..... . .. . .... .. .. .... 72
Valve guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 73
Valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 73
Valve springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 75
Fitting the cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 76
Fuel supply gear pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 79
CP3 high-pressure pump . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . . 80
Rail (pressure accumulator) ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... . . 85
Pressure relief valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Electro-injector ...... . .... . .... ... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . 87
Pressure limiter for fuel return .. ...... . ....... ... .. . .... . ...... .... .... . .... . .. 88
Engine - 6 Cylinder Electronic Chapter 2
Section
10000
Description Page
General specifications . . ....... ... .... . .... . ........... . ..... . .. .. .. . .... . ..... 2
Assembly Clearances - Data ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... . . 4
Torque wrench settings .... . .. .. .. . ...... . ....... . .... . .... . .. ..... ..... . ...... 8
Tools ...... . .... . ...... . ....... . .... . .... . .. ..... ..... . .... . .. . .. .. ...... . .. 13
Cooling system .......... . ... . .. . .... .. ... .. ... .... .... . ........... ... ...... . 14
Lubrication system ...... . ... .. ...... . ..... . .. .. .. . .... . ...... .... .. . ...... . .. 15
Camshaft timing operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fitting the cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
Cylinder block repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19
Crankshaft ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... . ...... . .... . .... 21
Timing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bushings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Checks, dimensions - connecting rod-piston assembly . . ...... . ... .. .. . .... . .... . 26
Valves .... . .. .. .. . ...... . ..... . ...... . .... . ...... . ..... . .... . .. . .. .. ...... . . 28
iii
87550373 -01- 2 007
Contents Continued:
Valve guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 28
Valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 28
Spindle - Rocker arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30
Rail (pressure accumulator) ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... .. 31
Engine - 4 Cylinder Mechanical Chapter 3
Section Description Page
General specifications . . ....... ... .... . .... . ........... . ..... . .. .. .. . .... . ..... 2
Assembly Clearances - Data .. .. .. . .... . ...... .... .. . ...... . ... .. ...... . ..... .. 4
Torque wrench settings .. .. ... .... .... . ........... ... ..... . ... . .. . .... .. ... .. .. 7
Tools ...... . .... . ...... . ..... . ...... . .... . .. .. ... ..... . ...... .. .. .. ...... . ... 11
Mechanical Grid Heater Operation ... .. ..... . ... . .. . .... .. ... .. ... .... .... . ...... 11
Cooling system ...... . .... . .. ..... ..... . ...... ... .. . ...... . .... .... .... . .... . 12
Lubrication system ...... . .... . ... ... .. .. .. ..... . .... .. . .. .. ... . .. .. ... .. .. ... 13
Lubrication system components . . ...... . ..... . .. .. .. . .... . ..... ..... .... . .... . . 14
Engine overhaul with rotary mechanical pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15
Disassembly at the bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assembly at the bench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 29
Checks and measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Crankshaft ......... .. . .. .. ... . .. .. ... .. .. ......... ... .. . .. . ..... . ..... .. .. .. 53
Timing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bushings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Checks, dimensions and repairs - connecting rod/piston assembly ...... . .... . ..... 60
Cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 69
Valves ...... ... .. . ...... . ....... . .... . .... . .. ..... ..... . .... . .. . .. .. ...... .. 71
Valve guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 72
Valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 72
Valve springs . . ...... . ..... . .. .. .. . .... . ..... ..... .... . .... . ........... .. .... 74
Fitting the cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 74
Spindle - Rocker arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 75
Rotary fuel pump - disassembly, assembly and timing procedure . . . . . . . . . . . . . . . . . .. 77
Engine - 6 Cylinder Mechanical Chapter 4
Section Description Page
General specifications . . ....... . .. ... ............... ... .. . ...... .... .... .. .. ... 2
Assembly Clearances - Data .. .. .. . .... . ...... .... .. . ...... . ... .. ...... . ..... .. 4
Torque wrench settings .. .. ... .... .... . ........... ... ..... . ... . .. . .... .. ... .. .. 7
Tools ...... . .... . ...... . ..... ... .... . .... . .. .. ... ..... . ...... .. .. .. ...... . ... 11
Mechical Grid Heater Operation . . ... ... .. . ...... .... .... .. .. ..... . .. ... ...... . .. 11
Cooling system ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . 12
Lubrication system ...... . .. . ........ . ..... . ...... . .... . ..... ..... .. . ...... . .. 13
87550373 -01- 2 007
iv
Contents Continued:
Camshaft timing operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fitting the cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15
Cylinder block repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16
Crankshaft ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... . ...... . .... . .... 18
Timing system ...... . .... . .. .. ... ..... . ...... ... .. . ...... . .... .... .... . .... .. 21
Bushings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Checks, dimensions - connecting rod-piston assembly ...... . ... .. ...... . ..... . .. 22
Valves ...... ... .. . ...... . ..... . ...... . .... . ...... . ..... . .... . .. . .. .. ...... . . 25
Valve guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25
Valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25
Spindle - Rocker arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 26
Rotary fuel pump disassembly, assembly and timing procedure. . . . . . . . . . . . . . . . . . . .. 28
Cooling Chapter 5
Section
10406
10406
10402
10402
10402
10402
10414
10414
10414
10414
Description Page
Specifications ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 2
Torque Values ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 2
Description and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling System Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8
Cooling System Refill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9
Radiator Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Radiator Installation ...... . .... . ...... . ..... . ...... . .... . ..... ..... .. . ...... .. 12
Radiator Inspection and Repair . . ...... . ....... . .... . .... . ..... ..... .... . .... .. 14.
Thermostat Removal - Engines with Common Rail Fuel Injection ...... . .... . ...... . 14
Thermostat Installation - Engines with Common Rail Fuel Injection . . ... ... .. . ..... . 15
Thermostat Removal - Engines with Mechanical Fuel Injection. . . . . . . . . . . . . . . . . . . .. 16
Thermostat Installation - Engines with Mechanical Fuel Injection .. .. .. . .... . ...... . 17
Thermostat Inspection . . ...... . ....... . .... . .... . ...... . ....... . .... . .... . .... 18
Coolant Temperature Sensor Removal - Engines with Common Rail Fuel Injection . . .. 19
Coolant Temperature Sensor Installation - Engines with Common Rail Fuel Injection.. 19
Coolant Temperature Sender Removal - Engines with Mechanical Fuel Injection ... .. 19
Coolant Temperature Sender Installation - Engines with Mechanical Fuel Injection . . .. 19
Viscous Fan Assembly Removal ...... . .... . ... .... ..... . ...... ... .. . ...... . ... 20
Viscous Fan Assembly Installation ... .. ..... . ... . .. . .... .. ... .. ... .... .... . ..... 21
Fan Blade Removal ...... . .. . ........ . ..... . ...... . .... . ..... ..... .. . ...... . . 22
Fan Blade Installation . . ..... ..... .... . .... . ........... . ..... . .. .. .. . .... . ..... 22
Fan Belt Removal . . ... . ........ . .... .. . .. ..... . .. . .... .. .. ...... . .. . .... . .. .. 22
Fan Belt Installation ...... . .... . ...... . ..... . ...... . .... . ..... ..... .. . ...... . . 22
Spring-loaded Automatic Fan Belt Tensioner Removal . . ...... . ....... . .... . .... . . 22
Spring-loaded Automatic Fan Belt Tensioner Installation .. .. .. ......... ... .. .. .. . . 23
v
87550373 -01- 2 007
Contents Continued:
10402
10402
Fan Belt Tensioner Inspection and Repair .... . .. .. .. . ...... . ....... . .... . .... . .. 23
Coolant Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 23
Coolant Pump I nstaliation . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . . 23
Fuel Tank Removal Chapter 6
Section
10216
10216
Description Page
Fuel Tank Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2
Fuel Tank Installation . . .. ..... . .. ... ............... ... .. . ...... .... .... .. .. .... 3
Fuel Injection Pump -
4 Cylinder TS-A Delta Models (06-2005) with Delphi Pumps Chapter 7
Section Description
Specifications
Page
Tightening Torques ...... . .. . ........ . ..... . ...... . .... . ..... ..... .. . ...... . .. .
Special Tools . . ...... . ........ .... .... .. .. ..... . .. ... ............... ... .. . ... .
Description and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2
Pump Removal ...... . .... . .. .. ... ..... . ...... ... .. . ...... . .... .... .... . .... . . 4
Pump Installation . . ...... . ....... . .. .. . .. ..... . .. . .... .. .. ...... . .. . .... . ... . . 6
Checking injection pump static timing ...... . .. . ........ . ..... . ...... . .... . ...... . 8
Injection pump static timing - Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10
Setting pump timing on an untimed pump .... ... .... . ...... . ..... . ...... . .... . .. 12
Engine - 4 & 6 Cylinder Mechanical & Electronic Tier 3 Chapter 8
Section
10000
Description Page
General specifications 4 Cylinder Mechanical Engine
F4CE0484B*D / F4CE9484B*J600 . . ...... . ....... . .... . .... . .. ..... ....... . .... 2
6 Cylinder Mechanical Engine
F4CE9684L*J600 / F4CE9684K*J601 / F4CE9684J*J601 .. .. ..... . .. ... ........... 3
4 Cylinder Electronic Boosted Engine
F4DE9487B*J / F4DE9487A*J / F4DE9484A*J100 ...... . .... . .. .. ... ..... . ...... . 4
4 Cylinder Electronic Un-Boosted Engine
F4DE9484E*J / F4DE9484D*J / F4DE9484B*J ...... . .... . ..... ..... .. . ...... . ... 5
6 Cylinder Electronic Boosted Engine
F4DE9684R*J1 02 / F4DE9687X*J / F4DE9687J*J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6
6 Cylinder Electronic Un-Boosted Engine
F4DE9684G*J101 / F4DE9684F*J1 00 / F4DE9687R*J . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8
JAPAN ENGINES - 4 Cylinder Electronic Un-Boosted Engine .... . .... .. . .. .. .. . 10
6 Cylinder Electronic Un-Boosted Engine .. .. ... .... ....... . ........ ... ..... . .... 11
87550373 -01- 2 007
vi
Contents Continued:
CLUTCHES SECTION 18
Clutches Chapter 1
Section
18000
18110
Description Page
Specifications, Tightening Torques and Special Tools .. ...... . ....... . .... . .... . ... 1
Fault Finding . . ...... . ....... . .... . .... . ...... . ....... . .... . ... .. ...... .. ..... 2
Description and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4
Clutch Overhaul - Removal ......... .. . .. .. ... . .. .. ... .. .. ......... ... .. . .. . ... 5
Clutch Inspection and Repair ...... . .... . ...... . ..... . ...... . ... .. ...... . ..... . . 5
Hydraulic Release Bearing / Slave Cylinder Assembly Overhaul. ...... . .... . ...... . . 6
TRANSMISSION SYSTEM SECTION 21
16 X 16 Transmission Chapter 1
Section Description Page
Specifications ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 2
Torque Values ...... . .... . .. .. ... ..... . ...... ... .. . ...... . .... .... .... . .... . .. 3
Special Tools . . ...... . ..... . .. .. .. . .... . ..... ..... .... . .... . ........... .. ..... 7
Description And Operation . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . . 9
Fault Finding Diagrams ...... . .... . ...... . ..... ... .... . .... . .. .. ... ..... . ..... 41
Transmission Disassembly/Assembly Information . . ...... . ..... . .. .. .. . .... . ..... 50
Transmission Disassembly ...... . ..... .. .. ... . .. .. ... .. .. ......... ... .. . .. . ... 52
Front Section Removal ...... ... .. . ...... . ... .. ... .... . .... . .. .. ... ..... . ..... 53
Middle Section Removal . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . .. 57
Rear Section Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 59
Front Section Disassembly/Assembly ...... . .. . ........ . ..... . ...... . .... . ...... 62
Middle Section Disassembly/Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Rear Section Disassembly/Assembly ... ... ......... ... .. .. .. .......... .. . .. .... 85
Transmission Top Cover Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 105
Transmission Control Valve Overhaul ...... . ... .. ...... . ..... . .. .. .. . .... . ..... 107
Synchroniser Inspection ...... . .... . ...... . ..... . ...... . .... . .. .. ... ..... . ..... 111
Transmission Housing Transfer Tubes Removal/Installation. . . . . . . . . . . . . . . . . . . . . . . 112
Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 113
Forward/Reverse Synchroniser End-Float Adjustment . . ...... . .... . .. . .... . .... . 117
Adjustment of Forward/Reverse and Main (1-4/5-8) Synchronisers . . . . . . . . . . . . . . .. 122
High/Low Range Cable adjustment . . .............. . ... .. .. ..... . ....... .. .. ... 123
Adjustment of the High/Low Synchroniser .... . .. .. .. . ...... . ....... . .... . .... . . 124
vii
87550373 -01-2007
Contents Continued:
24 X 24 Transmission Chapter 2
Section Description Page
Specifications .. ... ..... . ... . .. . .... .. ... .. ... .... .... . ........... ... ..... .. .. 2
Torque Values ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 4
Special Tools ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . ... 6
Description And Operation . . .. . .. . .... .. .. ......... . .... . ........ . .... .. .. . .. . . 8
Fault Finding ...... . .... . ...... . ..... . ...... ... .. . ...... . .... .... .... . .... . .. 33
C1 / C2 Clutch Housing Removal . . ...... . ..... . .. .. .. . .... . ..... ..... .... . .... . . 36
C1 / C2 Clutch Housing Disassembly . . ... . ........ . .... .. . .. ..... . .. . .... .. .. ... 38
C1 / C2 Clutch Components Inspection ...... . ... .. ...... . ..... . .. .. .. . .... . ..... 46
C1 / C2 Clutch Housing Assembly ...... . ... . ... . .. . .... .. ... .. ... .... .... . ...... 46
C1 / C2 Clutch Plate Set Adjustment . . ...... . ....... . .... . ........... . ....... 54
C1 Clutch Cluster Gear Shaft End Float Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .. 55
C1 / C2 Clutch Housing Installation ...... . .... . ...... . ..... . .... . .. .. .. . ...... . .. 57
Lubrication Oil Control Valve Disassembly/assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60
Transmission Disassembly . . .. ..... ....... . .... . .. ... ...... . ....... . .... . .... . 61
Front Section Removal . . .. . .. . .... .. .. ......... . .... . ........ . .... .. .. . .. . 63
Rear Section Removal . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . 64
Middle Section Removal ...... . .... . ...... . .. . .. . ...... . ... .. ...... . ..... . . 66
Transmission Component Disassembly/Assembly . . ... ... .. . ...... .... .... .. .. ... 68
Front Section ...... . .. ... ...... . ..... . ...... . .... . ...... .... .. . ...... . ... 72
Rear Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Middle Section ............... ... .. .. .. ..... . .... .. . .. .. ... . .. .. ... .. .. ... 76
Transmission Assembly ...... ... .. . ...... . ... .. ... .... . .... . .. .. ... ..... . ..... 81
Middle Section Installation . . ... ... .. . ...... .... .... .. .. ..... . .. ... ......... 81
Rear Section Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Front Section Installation ...... . .... . ...... .... .. . ...... . ... .. ...... . ..... . 85
Output Shaft End Float Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 89
Gearshift Cable Adjustments . . ...... . ..... . .. .. .. . .... . ..... ..... .... . .... . ... 91
12 X 12 Transmission Chapter 3
Section Description Page
Specifications ...... . .... . .. .. ... ..... . ...... ... .. . ...... . .... .... .... . .... . .. 2
Torque Values .. ... ..... . ... . .. . .... .. ... .. ... .... .... . ........... ... ..... . ... 3
Special Tools ...... . .... . .. .. ... ..... . ...... ... .. . ...... . .... .... .... . .... . ... 5
Description And Operation . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . . 7
Fault Finding ...... . .... . .. . .. . .... .. ... .. ... .... .... ... ......... ... ..... . ... 19
Transmission Disassembly . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . 21
Front Section Removal . . .. ..... ....... . .. . .... ... ...... . ....... . .... . .... . 24
Rear Section Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
87550373 -01- 2 007
viii
Contents Continued:
Middle Section Removal ...... . .... . ...... . .. . .. . ...... . .. . ........ . ..... . . 27
Transmission Component Disassembly/Assembly . . ...... . ....... ... .. . .... . ..... 29
Front Section . . ...... . ....... . .... . .... . .... ... ....... . .. . .. ..... ...... .. 32
Rear Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Middle Section ...... . ........ ... .. .. .. ..... . .... .. . .. .. ... . .. .. ... .. .. ... 37
Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 42
Middle Section Installation . . ...... . ....... ... .. . .... . ...... .... .... . .... . .. 42
Rear Section Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Front Section Installation ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... . 46
Output Shaft End Float Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 51
Gearshift Cable Adjustments ...... . .... . ..... ..... .. . ...... . .. . ........ . ..... . 53
Reduction Units Chapter 4
Section
21000
Description Page
Specifications ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 2
Sectional Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4
Fault Finding ...... . .... . ...... . ..... . ...... . .... . ...... . ..... . ...... . .... . ... 7
Refer to the rear axle section for the removal of creeper components ...... . ... . . . .
DRIVE LINES
Drive Lines
SECTION 23
Chapter 1
Section
23000
23101
23101
23101
23101
23202
23202
23202
23202
23202
23202
Description Page
Specifications ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . .. 2
Torque Values .. ... ..... . ... . .. . .... .. ... .. ... .... .... . ........... ... ..... . ... 3
Special Tools ...... . .... . .. ..... ..... . .... . .. .. .. . ...... . ... . ... . .... . .... . ... 4
Description and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
Fault Finding ...... . .... . ...... . ..... . ...... . .... . ...... . ... . ... . .... . .... . .. 12
Standard Front Axle Four Wheel Driveshaft Removal . . ...... . ....... . .... . .... . .. 13
Standard Front Axle Four Wheel Driveshaft Installation . . ... . ........ . .... .. . .. .. . . 14
SuperSteer Front Axle Four Wheel Driveshaft Removal ...... . ... .. ...... . ..... . .. 16
SuperSteer Front Axle Four Wheel Driveshaft Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Four Wheel Drive Clutch Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 18
Four Wheel Drive Multi-Wet Plate Clutch Disassembly . . ...... . ....... . .... . .... .. 21
Four Wheel Drive Multi-Wet Plate Clutch Assembly/Adjustments . . .. ..... ....... . .. 24
Four Wheel Drive Dog Clutch Disassembly .... . .. .. .. . ...... . ....... . .... . .... .. 29
Four Wheel Drive Dog Clutch Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 31
Four Wheel Drive Clutch Installation . . ...... . ....... . .... . .... . .. ..... ....... . .. 32
Four Wheel Driveshaft Oil Supply Manifold Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35
Four Wheel Driveshaft Oil Supply Manifold Installation . . ...... . ....... . .... . .... . . 36
ix
87550373 -01- 2 007
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This extensive manual covers the New Holland TS-A series tractors, including the TS100A, TS110A, TS115A, TS125A, and TS135A models. With a total of 4423 pages, the full version allows for word searches and text copying. It includes detailed sections on the engine, transmission, cooling system, brakes, steering, hydraulics, electrics, rear axle, PTO, front axle, and more, making it an invaluable resource for both professional mechanics and DIY enthusiasts.
