New Holland TG210, TG230, TG255, TG285 Service Manual

87367127 © 2005 1 Issued 8-05 TG Tractor Repair Manual 87367126 (Replaces Service Manual 87012641) Revised Table of Contents r Description Document Number Section Number Chapter Number Standard Torque Specifications 87025505 00 1 Safety, General Information/Maintenance Schedule 87025505 00 2 General Specifications and Special Torques 87025505 00 3 Engine Removal and Installation 87025505 10 1 Fuel Tank Removal and Installation 87025505 10 2 Radiator, Coolers and Condenser - Removal and Installation 87025505 10 4 8.3L, 24 Valve Engine Introduction 87025503 10 5 8.3L, 24 Valve Engine Identification 87025503 10 6 8.3L, 24 Valve Engine Troubleshooting Symptoms 87025503 10 7 8.3L, 24 Valve Engine Cylinder Block 87025503 10 8 8.3L, 24 Valve Engine Cylinder Head 87025503 10 9 8.3L, 24 Valve Engine Rocker Levers 87025503 10 10 8.3L, 24 Valve Engine Cam Followers 87025503 10 11 8.3L, 24 Valve Engine Fuel System 87025503 10 12 8.3L, 24 Valve Engine Injectors and Fuel Lines 87025678 10 13 8.3L, 24 Valve Engine Lubricating Oil System 87025678 10 14 8.3L, 24 Valve Engine Cooling System 87025678 10 15 8.3L, 24 Valve Engine Drive Units 87025678 10 16 8.3L, 24 Valve Engine Air Intake System 87025678 10 17 8.3L, 24 Valve Engine Exhaust System 87025678 10 18 8.3L, 24 Valve Engine Miscellaneous 87025678 10 19 8.3L, 24 Valve Engine Specifications 87025678 10 20 8.3L, 24 Valve Engine Fuel System - Introduction 87025504 10 21 8.3L, 24 Valve Engine Fuel System - System Identification 87025504 10 22 8.3L, 24 Valve Engine Fuel System - Familiarization 87025504 10 23

TG Tractor TG210, TG230, TG255, TG285 87367127 2 Issued 8-05 8.3L, 24 Valve Engine Fuel System - Troubleshooting Fault Codes 87025504 10 24 8.3L, 24 Valve Engine Fuel System - Troubleshooting Symptoms 87025679 10 25 8.3L, 24 Valve Engine Fuel System - Electronic Engine Controls 87025679 10 26 8.3L, 24 Valve Engine Fuel System - Specifications 87025679 10 27 Viscous Fan Drive Test 87025679 10 28 PTO Assembly - Single and Dual Speeds 87367129 14 2 PTO Clutch Assembly - Single and Reversible Single Speeds - Serial Number AJB0355026 and After 87367129 14 3 Power Take Off Control System - How it Works 87025506 14 1 Powershift Transmission System - How it Works and Troubleshooting 87025506 21 1 Front Frame to Speed Transmission Split 87025506 21 2 Speed to Range Transmission Split 87025506 21 3 Speed Transmission 87025506 21 4 Range Transmission to Rear Frame Split 87025506 21 5 Range Transmission 87025506 21 6 Transmission Control Valves and inching Valve 87025506 21 7 Rear Frame 87025506 21 8 Hydraulic Pump Drive 87025506 21 9 Mechanical Front Drive MFD Control System - How it Works 87034555 25 1 Differential Lock Control System - How it Works 87034555 25 2 MFD Clutch Removal Without Tractor Split 87034555 25 3 MFD Drive Shaft 87034555 25 4 Suspended MFD Axle Removal 87034555 25 6 Supersteer Axle Removal 87034555 25 7 Description Document Number Section Number Chapter Number

TG Tractor TG210, TG230, TG255, TG285 87367127 3 Issued 8-05 Limited Slip FWD Differential 87034555 25 8 Locking MFD Differential 87034555 25 9 MFD Planetary Hub, Steering Knuckle, and Axle Drive Shaft 87034555 25 10 Suspended FWD Axle 87034555 25 11 Supersteer Axle Vertical Control Linkage 87034555 25 12 Suspended FWD Axle System 87034555 25 13 Rear Axle and Planetaries 87034555 27 1 Brake Valve 87034555 33 1 Brake Cylinders 87034555 33 2 Park Brake 87034555 33 3 Trailer Brakes - How It Works 87034555 33 4 How to Read Hydraulic Schematics 87034556 35 1 Hydraulic System - How it Works with Troubleshooting 87034556 35 2 PTO and Differential Lock Valve 87034556 35 3 Remote Valve and Coupler Service 87034556 35 4 Remote Hydraulic System - How it Works and Troubleshooting 87034556 35 5 Priority and Regulator Valve 87034556 35 6 Charge Pump 87034556 35 7 CCLS Piston Pump and Hydraulic Filter 87034556 35 8 Hitch System - How it Works 87034556 35 9 Hitch Control Valve 87034556 35 10 Steering Column and Steering Hand Pump 87034556 41 1 Air Conditioning Troubleshooting 87034556 50 1 Air Conditioner System Service 87034556 50 2 Electrical System - P.I.N. JAW 129992 and After 87057612 55 1A Description Document Number Section Number Chapter Number

TG Tractor TG210, TG230, TG255, TG285 87367127 4 Issued 8-05 Electrical System - How it Works and Troubleshooting 87025509 55 1 Standard Instrumentation Programming and Fault Codes 87025509 55 2 Hitch Controller Calibration and Fault Codes 87025509 55 3 Transmission Controller (With Suspended Axle) Calibration and Fault Codes 87025511 55 4 Armrest Controller Calibration and Fault Codes 87025511 55 5 Remote Hydraulics Controller Fault Codes 87025511 55 6 PTO Controller Configuration and Fault Codes 87025511 55 7 Performance Monitor Controller Fault Codes 87025511 55 8 Instrument Cluster (ICU2) P.I.N. JAW 1373000 and After - Programming and Fault Codes 87367128 55 9 Pedal and Pedal Switch Adjustment 87025511 90 1 Cab Raise/Removal and Installation 87025511 90 2 Description Document Number Section Number Chapter Number

TG Tractor TG210, TG230, TG255, TG285 87367127 5 Issued 8-05 Service Information Packaged with 87367126 Electrical Schematic (Prior to P.I.N. JAW129992) - 87025177 Electrical Schematic (P.I.N. JAW129992 and After) - 87054643 Hydraulic Schematic - 87025178 A/C Temperature Poster - 87030826 Service Information Not Packaged with 87367126 But Required for Engine Repair Mechanical 8.3L Engine for TG210 and TG230 - 87366592

TG Tractor TG210, TG230, TG255, TG285 87367127 6 Issued 8-05

Section 00 Chapter 1 7-68611NH STANDARD TORQUE SPECIFICATION

SECTION 00 - STANDARD TORQUE SPECIFICATION - CHAPTER 1 00-2 TORQUE SPECIFICATIONS - DECIMAL HARDWARE Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphites, Molydisulfide greases, or other extreme pressure lubricants are used. Grade 5 Bolts, Nuts, and Studs Size Pound- Inches Newton metres 1/4 inch 108 to 132 12 to 15 5/16 inch 204 to 252 23 to 28 3/8 inch 420 to 504 48 to 57 Size Pound- Feet Newton metres 7/16 inch 54 to 64 73 to 87 1/2 inch 80 to 96 109 to 130 9/16 inch 110 to 132 149 to 179 5/8 inch 150 to 180 203 to 244 3/4 inch 270 to 324 366 to 439 7/8 inch 400 to 480 542 to 651 1.0 inch 580 to 696 787 to 944 1-1/8 inch 800 to 880 1085 to 1193 1-1/4 inch 1120 to 1240 1519 to 1681 1-3/8 inch 1460 to 1680 1980 to 2278 1-1/2 inch 1940 to 2200 2631 to 2983 Grade 8 Bolts, Nuts, and Studs Size Pound- Inches Newton metres 1/4 inch 144 to 180 16 to 20 5/16 inch 288 to 348 33 to 39 3/8 inch 540 to 648 61 to 73 Size Pound- Feet Newton metres 7/16 inch 70 to 84 95 to 114 1/2 inch 110 to 132 149 to 179 9/16 inch 160 to 192 217 to 260 5/8 inch 220 to 264 298 to 358 3/4 inch 380 to 456 515 to 618 7/8 inch 600 to 720 814 to 976 1.0 inch 900 to 1080 1220 to 1465 1-1/8 inch 1280 to 1440 1736 to 1953 1-1/4 inch 1820 to 2000 2468 to 2712 1-3/8 inch 2380 to 2720 3227 to 3688 1-1/2 inch 3160 to 3560 4285 to 4827 NOTE: Use thick nuts with Grade 8 bolts.

SECTION 00 - STANDARD TORQUE SPECIFICATION - CHAPTER 1 00-3 TORQUE SPECIFICATIONS - METRIC HARDWARE Use the following torques when specifications are not given. These values apply to fasteners with coarse threads as received from supplier, plated or unplated, or when lubricated with engine oil. These values do not apply if graphite or Molydisulfide grease or oil is used. Grade 12.9 Bolts, Nuts, and Studs Usually the torque values specified for grade 10.9 fasteners can be used satisfactorily on grade 12.9 fasteners. Grade 8.8 Bolts, Nuts, and Studs Size Pound- Inches Newton metres M4 24 to 36 3 to 4 M5 60 to 72 7 to 8 M6 96 to 108 11 to 12 M8 228 to 276 26 to 31 M10 456 to 540 52 to 61 Size Pound- Feet Newton metres M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217 to 271 M20 320 to 380 434 to 515 M24 500 to 600 675 to 815 M30 920 to 1100 1250 to 1500 M36 1600 to 1950 2175 to 2600 8.8 Grade 10.9 Bolts, Nuts, and Studs Size Pound- Inches Newton metres M4 36 to 48 4 to 5 M5 84 to 96 9 to 11 M6 132 to 156 15 to 18 M8 324 to 384 37 to 43 Size Pound- Feet Newton metres M10 54 to 64 73 to 87 M12 93 to 112 125 to 150 M14 149 to 179 200 to 245 M16 230 to 280 310 to 380 M20 450 to 540 610 to 730 M24 780 to 940 1050 to 1275 M30 1470 to 1770 2000 to 2400 M36 2580 to 3090 3500 to 4200 10.9 12.9