NEW HOLLand T4.55 T4.65 T4.75 POWERSTAR Tractor Operators Manual

Part Number 47374315 English June 2012 OPERATOR’S MANUAL ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 T4.55 T4.65 T4.75 PowerStar Series NOT FOR REPRODUCTION

Contents 1 GENERAL INFORMATION Note to the Owner .......................................................................... 1-1 EC Declaration of Conformity .............................................................. 1-2 Commission Directive 2010/52/EU ......................................................... 1-4 Airborne noise emission ................................................................... 1-11 Vibration levels ............................................................................ 1-12 Electro-magnetic interference (EMC)...................................................... 1-13 Metric and Imperial units abbreviations ................................................... 1-14 Introduction ................................................................................ 1-16 Tractor intended use....................................................................... 1-17 Ecology and the environment ............................................................. 1-19 Identiﬁcation plates ........................................................................ 1-20 Approval data plate ........................................................................ 1-22 Component Identiﬁcation .................................................................. 1-23 2 SAFETY INFORMATION Safety rules ................................................................................. 2-1 Safety information .......................................................................... 2-2 Air conditioning safety regulations .......................................................... 2-6 Roll over protective structure (ROPS) ...................................................... 2-7 Cab guard .................................................................................. 2-8 Machine stability ........................................................................... 2-10 Personal protective equipment (PPE) ..................................................... 2-12 Tractor jacking points ...................................................................... 2-13 Hazardous chemicals...................................................................... 2-14 Burn prevention............................................................................ 2-15 Fire or explosion prevention ............................................................... 2-16 Getting in and out of the machine ......................................................... 2-17 Safety signs ............................................................................... 2-18 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM General Information .................................................................... 3-1 Cab ..................................................................................... 3-2 Heating, ventilation or air-conditioning control ......................................... 3-6 OPERATOR'S SEAT Operator seat ........................................................................... 3-8 Seat belt ............................................................................... 3-11 INSTRUCTOR'S SEAT Instructor's seat ........................................................................ 3-12 FORWARD CONTROLS Instrument cluster ..................................................................... 3-12 NOT FOR REPRODUCTION

Front controls .......................................................................... 3-16 LEFT-HAND SIDE CONTROLS Console Left-hand console - Localisation overview ................................... 3-19 RIGHT-HAND SIDE CONTROLS Console Right-hand console - Localisation overview ................................. 3-20 EXTERIOR CONTROLS Battery disconnect switch ............................................................. 3-22 Power sockets ......................................................................... 3-22 Display setup Speed calibration ...................................................................... 3-23 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Basic operating safety rules ............................................................ 4-1 STARTING THE UNIT Starting the Engine ..................................................................... 4-3 STOPPING THE UNIT Stopping the engine .................................................................... 4-4 MOVING THE UNIT Machine movement start-up ............................................................ 4-4 Transmission operation ................................................................. 4-6 12 x 12 transmission speed table ...................................................... 4-8 Speed table for 12 x 12 gearbox with additional reducer (20 x 20).................... 4-10 5 TRANSPORT OPERATIONS ROAD TRANSPORT Transporting the machine .............................................................. 5-1 RECOVERY TRANSPORT Towing the tractor....................................................................... 5-2 6 WORKING OPERATIONS NOT FOR REPRODUCTION

Four-Wheel Drive (4WD) system Four-wheel drive with mechanical engagement .................................... 6-1 Four-wheel drive with electro-hydraulic control ..................................... 6-2 MECHANICAL DIFFERENTIAL LOCK Mechanical differential lock ......................................................... 6-3 REAR POWER TAKE-OFF Safety precautions .................................................................. 6-4 General ............................................................................. 6-5 Non-synchronised power take-off .................................................. 6-6 Synchronised power take-off ....................................................... 6-7 REMOTE CONTROL VALVES Safety precautions .................................................................. 6-9 Operation .......................................................................... 6-10 Quick-release coupler problems ................................................... 6-12 MECHANICALLY CONTROLLED HYDRAULIC LIFT Header/Attachment height system - Adjust........................................ 6-14 Header/Attachment height system - Operating .................................... 6-15 THREE-POINT LINKAGE Rear three-point hitch - Operating ................................................. 6-16 Additional equipment attachment points .......................................... 6-19 TOWBAR Safety rules ........................................................................ 6-20 Swinging drawbar ................................................................. 6-21 REAR TOW HITCH Safety rules ........................................................................ 6-22 Towing hitch ....................................................................... 6-23 MAXIMUM PERMITTED LOADS Front and rear axle ................................................................ 6-27 Towbar ............................................................................. 6-29 Towing hitch ....................................................................... 6-29 WHEELS AND TIRES Wheels and tires ................................................................... 6-30 Tyre dimensions ................................................................... 6-34 WHEEL TRACK ADJUSTMENT NOT FOR REPRODUCTION

Adjustment of the front tracks ..................................................... 6-36 Adjustment of the front mudguards ................................................ 6-38 Adjustment of the steering angles ................................................. 6-40 Front tracks diagram .............................................................. 6-41 Rear tracks diagram ............................................................... 6-43 BALLAST Safety rules ........................................................................ 6-44 Metal ballast ....................................................................... 6-45 Liquid Ballast ...................................................................... 6-46 7 MAINTENANCE GENERAL INFORMATION General safety before you service ...................................................... 7-1 Introduction ............................................................................. 7-3 Various controls ........................................................................ 7-4 Break-in period ......................................................................... 7-5 Fuel supply ............................................................................. 7-6 Biodiesel fuel - Biodiesel Fuels ........................................................ 7-7 Body maintenance ...................................................................... 7-8 Fluids and lubricants .................................................................. 7-10 Opening the hood ..................................................................... 7-12 AS REQUIRED Radiator expansion tank ............................................................... 7-13 Windshield washer reservoir .......................................................... 7-13 Light adjustments ...................................................................... 7-13 Park brake ............................................................................. 7-14 Distributor oil recovery pan ............................................................ 7-14 Clutch pedal adjustment ............................................................... 7-14 Radiator - Cleaning .................................................................... 7-15 Transmission oil heat exchanger Models with POWER SHUTTLE ................... 7-15 Air conditioning condenser ............................................................ 7-15 Brake pedals .......................................................................... 7-16 Tire pressure .......................................................................... 7-16 Wheel bolt torque ...................................................................... 7-17 At warning message display Engine air filters ....................................................................... 7-18 Fuel filter water drain .................................................................. 7-19 Brake fluid level ........................................................................ 7-19 EVERY 10 HOURS OR EACH DAY Engine oil level ........................................................................ 7-20 EVERY 50 HOURS NOT FOR REPRODUCTION

Lifting device and tool attachment device ............................................. 7-21 Front axle trunnion .................................................................... 7-21 Front axle trunnion and 2WD steering cylinder ........................................ 7-21 2WD steering spindle .................................................................. 7-22 EVERY 100 HOURS Transmission oil heat exchanger ...................................................... 7-23 Air conditioning condenser ............................................................ 7-23 Cab air filters .......................................................................... 7-23 Cab air recirculation filter .............................................................. 7-24 EVERY 300 HOURS Transmission oil filter and services .................................................... 7-25 Alternator belt .......................................................................... 7-25 Battery electrolyte level ................................................................ 7-26 Dry air filter - External cartridge ....................................................... 7-26 Lifting device and transmission oil level ............................................... 7-26 Front axle housing ..................................................................... 7-27 4WD front axle final drive .............................................................. 7-27 4WD front axle steering knuckles ..................................................... 7-27 2WD front wheels...................................................................... 7-28 EVERY 500 HOURS Engine Oil & Filter ................................................................ 7-29 Fuel filter ............................................................................... 7-30 Fuel pre-filter .......................................................................... 7-31 EVERY 1200 HOURS OR ANNUALLY Cab air filters .......................................................................... 7-32 Replacing engine air filters ............................................................ 7-32 Fuel tank ............................................................................... 7-32 EVERY 1200 HOURS OR EVERY 2 YEARS Replacing lifting device and transmission oil .......................................... 7-33 Front axle housing ..................................................................... 7-33 4WD front axle final drive .............................................................. 7-34 Engine valves.......................................................................... 7-34 Washing cooling system ............................................................... 7-35 EVERY 1800 HOURS Injectors ............................................................................... 7-38 ELECTRICAL SYSTEM Battery service ......................................................................... 7-39 Battery disconnect switch ............................................................. 7-41 Fuses and Relays ..................................................................... 7-42 Fuse and relay locations .............................................................. 7-43 Light adjustments ...................................................................... 7-46 NOT FOR REPRODUCTION

Hood lamp replacement ............................................................... 7-46 Hood lamp replacement ............................................................... 7-46 Work light Side - Replace ............................................................. 7-47 8 TROUBLESHOOTING FAULT CODE RESOLUTION TROUBLESHOOTING ENGINE ................................................... 8-1 Electrical system - Troubleshooting ELECTRICAL SYSTEM ...................... 8-3 Hydraulic systems - Troubleshooting HYDRAULIC SYSTEM ..................... 8-4 Rear three-point hitch - Troubleshooting ........................................... 8-5 Hydraulic service brakes - Troubleshooting ........................................ 8-6 Cab climate control - Troubleshooting .............................................. 8-7 9 SPECIFICATIONS Dimensions and weights ................................................................... 9-1 Technical data .............................................................................. 9-4 10 ACCESSORIES Radio ...................................................................................... 10-1 Hitching tools for quick coupling ........................................................... 10-9 Joystick for control valves ................................................................ 10-11 Hydraulic valve for trailer brakes ......................................................... 10-12 NOT FOR REPRODUCTION

NOT FOR REPRODUCTION

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Note to the Owner This manual contains information concerning the adjustment and maintenance of your new equipment. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into this equipment. Please have all operators read this manual carefully and keep it available for ready reference. Your NEW HOLLAND AGRICULTURE dealer will instruct you in the general operation of your new equipment. Your dealer’s staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine. Your NEW HOLLAND AGRICULTURE dealer carries a complete line of genuine NEW HOLLAND AGRICULTURE service parts. These parts are manufactured and carefully inspected to insure high quality and accurate fitting of any necessary replacement parts. Be prepared to give your dealer the model and product identification number of your new equipment when ordering parts. Locate these numbers now and record them below. Refer to the ’General Information’ section of this manual for the location of the model and product identification numbers of your machine. PLEASE RECORD THE FOLLOWING INFORMATION Model: Product Identification Number (PIN): This is the safety alert symbol. It is used with and without signal words to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A Engine tampering statement: ATTENTION: The fuel system and engine on your machine are designed and built to government emissions stan- dards. Tampering by dealers, customers, operators and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only! 1-1 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION EC Declaration of Conformity DCAPLNEGB017S1C 1 Here above is provided copy of the ”EC” Declaration of Conformity (EC Declaration of Conformity acc to 2006/42/EC). The EC Declaration of Conformity is the manufacturer’s declaration about equipment compliance to relevant EU pro- visions. Please keep the original document in a safe place. Local authorities may require you to show this document in order to assure compliance of your equipment. Translation of this declaration in your own country language is provided on the original document 1-2 NOT FOR REPRODUCTION

NEW HOLLand T4.55 T4.65 T4.75 POWERSTAR Tractor Operators Manual

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