New Holland Boomer 40/50 Tractors Owners Manual

OPERATORS MANUAL Boomer 40 Boomer 50 Compact Tractor Part number 84471929 2nd edition English April 2011 Replaces part number 84275459 NOT FOR REPRODUCTION

Contents 1 GENERAL INFORMATION Note to the Owner .......................................................................... 1-1 Foreword Ecology and the Environment ................................................... 1-2 General specification - Biodiesel Fuels .................................................... 1-3 Proposition 65 .............................................................................. 1-4 Advice ...................................................................................... 1-5 FRAME AND CAB - Torque - Minimum Tightening Torques for Normal Assembly ........ 1-6 Product identification ....................................................................... 1-9 2 SAFETY INFORMATION Precautionary statements and signal word definitions ..................................... 2-1 Safety rules ................................................................................. 2-2 Personal safety ............................................................................. 2-7 Safety rules ................................................................................. 2-8 ROPS - Personal safety - Roll-over protective structure .................................. 2-10 Safety decals .............................................................................. 2-11 INSTRUCTIONAL DECALS ............................................................... 2-17 International symbols ...................................................................... 2-20 3 CONTROLS/INSTRUMENTS OPERATOR'S SEAT Seat belt ................................................................................ 3-1 Seat controls ........................................................................... 3-1 Roll over protective structure ........................................................... 3-2 FORWARD CONTROLS Instrument panel - Identification ........................................................ 3-4 Cruise control ........................................................................... 3-6 Transmission shuttle shift lever ......................................................... 3-6 Clutch pedal ............................................................................ 3-7 Brake pedals ........................................................................... 3-7 Foot throttle pedal ...................................................................... 3-8 Hand throttle lever ...................................................................... 3-8 Horn switch ............................................................................. 3-8 PTO switch ............................................................................. 3-9 Key switch ............................................................................. 3-10 Differential lock pedal .................................................................. 3-11 HST foot pedals ....................................................................... 3-12 Tilt steering lever ...................................................................... 3-12 Multifunction light switch ............................................................... 3-13 LEFT-HAND SIDE CONTROLS Transmission range lever .............................................................. 3-14 Park brake ............................................................................. 3-14 Front-wheel drive lever ................................................................ 3-15 NOT FOR REPRODUCTION

Mid PTO lever ......................................................................... 3-16 RIGHT-HAND SIDE CONTROLS PRIMARY HYDRAULIC POWER SYSTEM - Dynamic description ................... 3-17 Draft control ........................................................................... 3-18 Rear remote control valve(s) .......................................................... 3-19 Two-spool control valve ............................................................... 3-20 Transmission main shift lever.......................................................... 3-21 HST transmission range lever ......................................................... 3-22 EXTERIOR CONTROLS Hood release lever .................................................................... 3-23 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Engine break-in procedure ............................................................. 4-1 Power take-off (PTO) operation ........................................................ 4-2 Three-point linkage ..................................................................... 4-4 Attaching three-point equipment ....................................................... 4-5 Extendible drawbar ..................................................................... 4-8 Hydraulic lift rocker ..................................................................... 4-9 HPL drop rate control valve ............................................................ 4-9 STARTING THE UNIT Key switch ............................................................................. 4-10 Cold starting aids ...................................................................... 4-10 Starting the engine .................................................................... 4-11 Starting the tractor with jumper cables - Starting the tractor with jumper cables ..... 4-14 STOPPING THE UNIT Stopping the engine ................................................................... 4-15 Emergency stopping ................................................................... 4-16 Brakes ................................................................................. 4-17 MOVING THE UNIT Steering wheel adjustment ............................................................ 4-19 Steering operation ..................................................................... 4-20 Transmission operation at low ambient temperatures ................................. 4-21 Hydrostatic transmission (HST) operation ............................................. 4-22 16 x 16 Synchronized transmission operation ......................................... 4-24 PARKING THE UNIT AXLES, BRAKES AND STEERING - Park - Parking the tractor ...................... 4-26 NOT FOR REPRODUCTION

5 TRANSPORT OPERATIONS ROAD TRANSPORT LIGHTING SYSTEM - Identification .................................................... 5-1 Hazard warning light operation ......................................................... 5-2 Turn signal operation ................................................................... 5-2 Headlight/work light operation .......................................................... 5-3 Rear work light operation ............................................................... 5-4 Driving the vehicle ...................................................................... 5-5 SHIPPING TRANSPORT Carrying the tractor on a transporter ................................................... 5-6 RECOVERY TRANSPORT Towing .................................................................................. 5-6 6 WORKING OPERATIONS GENERAL INFORMATION Tractor ballasting ....................................................................... 6-1 Tractor ballasting weights .............................................................. 6-2 Liquid Ballast ........................................................................... 6-4 7 MAINTENANCE GENERAL INFORMATION General Information .................................................................... 7-1 Safety rules Diesel Fuel ............................................................... 7-3 Biodiesel fuel ........................................................................... 7-4 Basic instructions Refueling the tractor ................................................ 7-5 MAINTENANCE CHART Maintenance Chart ..................................................................... 7-6 LUBRICATION SYSTEM Recommended lubricants and coolants ................................................ 7-8 LUBRICATION SYSTEM - Grease - Fittings .......................................... 7-9 ENGINE LUBRICATION SYSTEM - Check - Engine ........................................... 7-10 LUBRICATION SYSTEM - Change fluid Engine ...................................... 7-11 FUEL AND INJECTION SYSTEM Fuel filter system Fuel filter - Drain fluid ............................................... 7-12 Fuel filter system Fuel filter - Replace ................................................. 7-13 NOT FOR REPRODUCTION

FUEL AND INJECTION SYSTEM - Bleed ............................................ 7-14 Fuel injector - Bleed ................................................................... 7-16 AIR INTAKE SYSTEM Air cleaner - Check .................................................................... 7-18 Air cleaner - Cleaning - Primary element ............................................. 7-19 Air cleaner - Replace - Inner safety element .......................................... 7-20 TRANSMISSION TRANSMISSION - Check - Rear axle and hydraulic system ......................... 7-21 TRANSMISSION - Change fluid - Rear axle and hydraulic system .................. 7-22 Oil filter - Replace - Hydraulic system ................................................ 7-23 Oil filter - Replace - HST system ...................................................... 7-24 Clutch Adjustment ..................................................................... 7-25 HST Neutral Adjustment ............................................................... 7-26 ENGINE COOLANT SYSTEM ENGINE COOLANT SYSTEM - Check - Coolant level ............................... 7-27 Cooling system assembly - Drain fluid - And flush .................................... 7-28 Fan and drive Belt - Check ............................................................ 7-29 Fan and drive Belt - Adjust ............................................................ 7-29 ROPS ROPS - Check - Maintenance and inspection ........................................ 7-30 ROPS - Replace - Possible damage .................................................. 7-31 ELECTRICAL POWER SYSTEM Battery - Test .......................................................................... 7-32 Alternator - Check ..................................................................... 7-33 Fuse identification ..................................................................... 7-34 Maxi-Fuse Replacement .............................................................. 7-35 LIGHTING SYSTEM Head light - Replace ................................................................... 7-36 Tail/Brake light bulb replacement ...................................................... 7-37 Turn signal/Hazard light bulb replacement ............................................ 7-38 WHEELS AND TRACKS Wheels WHEELS AND TRACKS Wheels - Check ............................................. 7-40 WHEELS AND TRACKS Wheels - Tighten............................................ 7-42 Front wheel - Check - Toe-in .......................................................... 7-42 Front wheel - Adjust - Toe-in .......................................................... 7-43 SERVICE BRAKE SERVICE BRAKE - Adjust ............................................................ 7-44 NOT FOR REPRODUCTION

FRONT AXLE Differential - Check - Front axle differential case and final reduction gear cases ..... 7-44 Differential - Change fluid - Front axle differential case and final reduction gear case oil ........................................................................................ 7-45 STORAGE Storage - Storing - Tractor ........................................................ 7-46 Storage - Check - Tractor ......................................................... 7-47 8 TROUBLESHOOTING SYMPTOM(S) ENGINE - Troubleshooting ..................................................... 8-1 Clutch - Troubleshooting ....................................................... 8-2 SERVICE BRAKE - Troubleshooting ........................................... 8-2 Hydraulic Lift System - Troubleshooting ........................................ 8-2 STEERING - Troubleshooting .................................................. 8-3 TRANSMISSION Hydrostatic - Troubleshooting ............................... 8-3 ELECTRICAL POWER SYSTEM - Troubleshooting ........................... 8-4 9 SPECIFICATIONS WHEELS AND TRACKS - Tire ratios - Wheel tread settings .............................. 9-1 WHEELS AND TRACKS - Tire pressure ................................................... 9-2 Liquid Ballast ............................................................................... 9-2 ENGINE AND PTO IN - General specification ............................................. 9-3 FRAME AND CAB - Dimension ............................................................ 9-7 10 ACCESSORIES Optional equipment ........................................................................ 10-1 11 FORMS AND DECLARATIONS Delivery report - Owner Copy ............................................................. 11-1 Delivery report - Dealer Copy ............................................................. 11-3 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Note to the Owner This manual contains information concerning the adjustment and maintenance of your new equipment. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into this equipment. Please have all operators read this manual carefully and keep it available for ready reference. Your NEW HOLLAND AGRICULTURE dealer will instruct you in the general operation of your new equipment. (Refer to the 'Delivery Report' at the back of this manual.) Your dealer's staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine. Your NEW HOLLAND AGRICULTURE dealer carries a complete line of genuine NEW HOLLAND AGRICULTURE service parts. These parts are manufactured and carefully inspected to insure high quality and accurate fitting of any necessary replacement parts. Be prepared to give your dealer the model and product identification number of your new equipment when ordering parts. Locate these numbers now and record them below. Refer to the 'General Information' section of this manual for the location of the model and product identification numbers of your machine. PLEASE RECORD THE FOLLOWING INFORMATION Model Product Identification Number (PIN) Date Purchased Engine Model Engine PIN This is the safety alert symbol. It is used with and without signal words to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A IMPROVEMENTS CNH America LLC is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or addi- tions to the equipment sold previously. 1-1 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION Foreword Ecology and the Environment Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment of some of the substances which are required by advanced technology, common sense should govern the use and disposal of products of a chemical and petrochemical nature. NOTICE: The following are recommendations which may be of assistance: • Become acquainted with and ensure that you understand the relative legislation applicable to your country. • Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning agents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of these substances. • Agricultural consultants will, in many cases, be able to help you as well. HELPFUL HINTS • Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources. • Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not be allowed to get into the soil but should be collected and disposed of properly. • Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmosphere. Your NEW HOLLAND AGRICULTURE dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly. • Repair any leaks or defects in the engine cooling or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of oils, coolant, etc. 1-2 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION General specification - Biodiesel Fuels Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) con- sists of a family of fuels derived from vegetable oils treated with methyl esters. NOTICE: Biodiesel Fuel blends are approved for your engine only if they comply with EN14214 Specification Stan- dards or ASTM D6751. NOTICE: It is imperative that you check which blend is approved for your engine with your NEW HOLLAND AGRI- CULTURE dealer. Be aware that the use of Biodiesel Fuel that does not comply with the Standards mentioned above could lead to severe damage to the engine and fuel system of your machine. The use of fuels that are not approved may void NEW HOLLAND AGRICULTURE War- ranty coverage. Biodiesel Fuel Usage Conditions NOTICE: The Biodiesel Fuel must meet the fuel Specifi- cation mentioned above. Biodiesel Fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality. Biodiesel Fuel must be pre-blended by the supplier. Mixing Biodiesel Fuels on-site can result incor- rect mixture that can lead to problems with both engine and fuel system. Engine performance is affected by the use of Biodiesel Fuel. There may be up to 12 % reduction in power or torque depending on the blend used. NOTICE: DO NOT modify the engine and/or injection pump settings to recover the reduced performance. The reduced power must be accepted if using any Biodiesel Fuel blend. Some modification may be required to allow your engine to run Biodiesel Fuel. Consult you dealer for complete information on these modifications. Biodiesel Fuel has a higher cloud point than Diesel Fuel. NOTICE: The use of high Biodiesel Fuel blends are not recommended in cold weather conditions. With Biodiesel Fuels, it may be necessary to change the engine oil, engine oil filter and fuel filter elements more frequently than with Diesel Fuels. Biodiesel Fuel can re- move rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with Diesel Fuel, these particles can become trapped by the machine fuel filters, causing blockage and shortening filter life. In cold weather, this is more likely to happen. Consult your NEW HOLLAND AGRICULTURE dealer for information on cold weather operation and proper maintenance intervals when using any Biodiesel Fuel blend. When handling Biodiesel Fuel, care must be taken not to allow water into the fuel supply. Biodiesel Fuel will actu- ally attract moisture from the atmosphere. Fuel tanks must be kept as full as possible to limit the amount of air and water vapors in them. It may be necessary to drain the fuel filter water tap more frequently. Potential oxidation and stability could be a problem with the fuel stored in the machine. NOTICE: Machines must not be stored for more than three months with Biodiesel Fuel blends in the fuel system. If long storage periods are necessary, the engine must run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel out of the engine fuel system prior to storage. NOTICE: Biodiesel Fuel must not be stored in on-site storage tanks for more than three months. Any spillage of Biodiesel Fuel must be cleaned up immediately before it can cause damage to the environment and the paint finish of the machine. Before using Biodiesel Fuel blends you should consult with your dealer to receive full information about the approved blend for your machine and any detailed conditions of its usage. NOTICE: Be aware that not fulfilling the requirements and conditions of Biodiesel Fuel usage will void your machine’s NEW HOLLAND AGRICULTURE Warranty coverage. 1-3 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION Proposition 65 BT09A213 1 1-4 NOT FOR REPRODUCTION

New Holland Boomer 40/50 Tractors Owners Manual

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