Massey Ferguson MF 8200 Series Tractor Service Repair Manual

Workshop service manual N° 3378177 M1 CONTENTS Introduction 1 Splitting the tractor 2 Engine 3 Clutch 4 Gearbox 5 Rear axle 6 Power Take-Off 7 Front Axle 8 Hydraulics 9 Electrical equipment 10 Electronics 11 Cab and Equipement 12 Accessories 13 Service tools 14

Issue 1 May 2001 8200 SERIES TRACTORS Contents 1 . INTRODUCTION 1A01 INTRODUCTION

8200 SERIES TRACTORS Introduction Issue 2 May 2002 1A01.1 1 A01 Introduction CONTENTS A . Reading the manual 2 B. General specifications 3 C. Safety instructions 19 D. Practical advice 20 E. Instructions for putting the tractor in service 23 F. Conversion tables 24 G. Locking compounds and sealants 32 H. Tightening torques 33

8200 SERIES TRACTORS Introduction 1A01.2 Issue 2 May 2002 A . Reading the manual General The aim of this manual is to assist Distributors and Dealer to put AGCO tractors into service and ensure their efficient maintenance and repair. By following the methods outlined in the manual and where necessary by using the specialised service tools indicated, the necessary maintenance operations can be carried out within the times specified in the Repair Times Schedule. Page numbering Example: 7C01.3 This manual is divided into chapters and sections, with each page providing the following information: 7 = Chapter C = Section 01 = Sequence number in the section 3 = Page number in the section. At the bottom of the page is shown the issue number and date. Using the manual To facilitate searching, at the beginning of each chapter is an index showing the different sections contained in the chapter. Then, at the beginning of each section, is a list of contents. Meaning of symbols circle (..) : identifies the component part only Amendments Amended pages are issued using precisely the same numbering system as the previous pages: only the issue number and the date are changed. The old pages should be removed from the manual and destroyed. Service tools During operations where a specific service tool needs to be used, the tool reference number is specified. Repairs and replacement of parts When replacing parts, it is essential that only AGCO original spare parts are used. Special attention should be paid to the following facts concerning the carrying out of repairs and the fitting of spare parts and replacement accessories. The fitting of spare parts, other than AGCO original spare parts can compromise the safety of the tractor. In certain countries, the legislation actually forbids the fitting of parts that do not comply with the tractor manufacturer’s specifications. All tightening torques indicated in the manual must be scrupulously complied with. At specific locations, locking devices are fitted. If any locking device is damaged during disassembly, a new locking device must be fitted. Fitting spare parts other than AGCO original spare parts voids the warranty of the tractor since all AGCO parts are guaranteed by the manufacturer. AGCO Distributors and Dealers are required to supply original spare parts only. Repair Times Schedule The chapters in the Repair Times Schedule are identical to those found in this Workshop Manual.

8200 SERIES TRACTORS Introduction Issue 2 May 2002 1A01.3 Specifications 8210 8220 / 8240 / 8250 / 8220 Xtra 8240 Xtra 8250 Xtra PERKINS ENGINE 1006 1006 VALMET ENGINE 620 634 Number of cylinders 6 6 6 6 Turbocharger Yes Yes Yes Yes Air / Air intercooler Yes Yes Yes Bore (mm) 100 100 108 108 Stroke (mm) 127 127 120 134 Capacity (l) 6 6 6.6 7.4 Rated power (ISO Kw) 113 119.5 125 / 142 136 / 159 At engine speed (rpm) 2200 2200 2200 2200 Maximum torque (ISO Nm) 620 663 727 / 855 797 / 920 Engine speed at maximum torque 1400 1400 1400 1400 Idle speed 950 950 950 950 Maximum power speed (rpm) 2200 2200 2200 2200 Maximum speed at no load (rpm) 2354 2354 2354 2354 Lubrication: By gear pump - suction strainer and interchangeable external cartridge filters Valves: Overhead valves operated by pushrods Rocker arm clearance (cold) - Inlet - mm (inches) 0.20 0.20 0.35 0.35 - Exhaust - mm (inches) 0.45 0.45 0.35 0.35 Engine oil cooler Yes Yes Yes Yes Injection and air filter 8210 8220 / 8240 / 8250 / 8220 Xtra 8240 Xtra 8250 Xtra Fuel filter Yes Yes Yes Yes No. of elements 2 2 2 2 Injection pump Lucas Lucas Stanadyne/Bosch Bosch Injectors and nozzle holder Lucas Lucas Stanadyne Stanadyne Two-stage air filter, a dry filter element with a filter-clogging indicator. Start up in cold weather Thermostart B . General specifications Engine

8200 SERIES TRACTORS Introduction 1A01.4 Issue 2 May 2002 Specifications 8260 / 8260 Xtra 8270 / 8270 Xtra 8280 / 8280 Xtra VALMET ENGINE 634 645 645 Number of cylinders 6 6 6 Turbocharger Yes Yes Yes Air / Water intercooler Yes / No Yes / No Yes / No Air / Air intercooler No / Yes No / Yes No / Yes Bore (mm) 108 111 111 Stroke (mm) 134 145 145 Capacity (l) 7.4 8.4 8.4 Rated power (ISO Kw) 162 / 172 181 / 192 200 / 212 At engine speed . 2200 2200 2200 Maximum torque (ISON Nm) 878 / 980 1002 / 1120 1150 / 1260 Engine speed at maximum torque 1400 1400 1400 Idle speed 950 950 950 Maximum power speed (rpm) 2200 2200 2200 Maximum speed at no load (rpm) 2354 2354 2354 Lubrication: By gear pump - suction strainer and interchangeable external cartridge filters Valves: Overhead valves operated by pushrods Rocker arm clearance (cold) - Inlet - mm (inches) 0.35 0.35 0.35 - Exhaust - mm (inches) 0.35 0.35 0.35 Engine oil cooler Yes Yes Yes Injection and air filter 8260 / 8260 Xtra 8270 / 8270 Xtra 8280 / 8280 Xtra Fuel filter Yes Yes Yes No. of elements 2 2 2 Injection pump Bosch Bosch Bosch Injectors and nozzle holder Stanadyne Stanadyne/Bosch Stanadyne/Bosch Two stage air filter, dry filter element with filter clogging indicator. Start up in cold weather Thermostart

8200 SERIES TRACTORS Introduction Issue 2 May 2002 1A01.5 Road speeds at 2200 rpm - Dynashift transmission with ¼ creeper unit - Heavy Duty reduction drive units - 20.8R38 tyres. 1 A 2.36 0.6 2.30 0.6 B 2.76 0.7 2.70 0.7 C 3.26 0.8 3.19 0.8 D 3.81 0.9 3.74 0.9 2 A 3.58 0.9 3.51 0.9 B 4.19 1.0 4.10 1.0 C 4.94 1.2 4.84 1.2 D 5.79 1.4 5.67 1.4 3 A 5.11 1.2 5.01 1.2 B 5.98 1.5 5.86 1.4 C 7.06 1.7 6.92 1.7 D 8.27 2.0 8.10 2.0 4 A 6.96 1.7 6.82 1.7 B 8.14 2.0 7.98 1.9 C 9.61 2.3 9.42 2.3 D 11.25 2.7 11.02 2.7 1 A 7.77 1.9 7.61 1.9 B 9.09 2.2 8.91 2.2 C 10.73 2.6 10.51 2.6 D 12.56 3.1 12.30 3.0 2 A 11.79 2.9 11.55 2.8 B 13.80 3.4 11.55 2.8 C 16.29 4.0 15.95 3.9 D 19.06 4.7 18.67 4.6 3 A 16.84 4.1 16.50 4.0 B 19.71 4.8 19.31 4.7 C 23.27 5.7 22.79 5.6 D 27.23 6.6 26.68 6.5 4 A 22.92 5.6 22.45 5.5 B 26.83 6.5 26.28 6.4 C 31.67 7.7 31.02 7.6 D 37.06 9.0 36.31 8.9 HARE TORTOISE RANGE FORWARD REVERSE Heavy Duty Heavy Duty Heavy Duty Heavy Duty reduction drive reduction drive reduction drive reduction drive unit km/h unit km/h unit km/h unit km/h

8200 SERIES TRACTORS Introduction 1A01.6 Issue 2 May 2002 Road speeds at 2200 rpm - Full Powershift transmission AG150, sealed Heavy Duty reduction drive units - 20.8R38 tyres. 1 2.28 2.28 2 2.94 3.80 3 3.80 4.32 4 4.32 6.33 5 4.91 7.21 6 5.59 10.54 7 6.33 12.01 8 7.21 17.57 9 8.18 10 9.31 11 10.54 12 12.01 13 13.62 14 15.52 15 17.57 16 22.69 17 29.28 18 37.82 RANGE FORWARD REVERSE (km/h) (km/h)

8200 SERIES TRACTORS Introduction Issue 2 May 2002 1A01.7 Road speeds at 2200 rpm - Full Powershift transmission AG150, sealed Heavy Duty reduction drive units with ¼ creeper unit - 20.8R38 tyres. RANGE FRONT REAR (km/h) (km/h) 1 0,6 0,6 2 0,7 0,9 3 0,9 1,1 4 1,1 1,5 5 1,2 1,8 6 1,4 2,6 7 1,5 2,9 8 1,8 4,3 9 2,0 10 2,3 11 2,6 12 2,9 13 3,3 14 3,8 15 4,3 16 5,5 17 7,1 18 9,2

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Massey Ferguson MF 8200 Series Tractor Service Repair Manual

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