Massey Ferguson MF365 Tractor OEM Service & Repair Manual

Masse y hr3uson 300 Series Tractor Workshop Manual Publication No 1856 558 MS Published by: Mass Ferguson (United Kingd) Limited, Banner Lane, Covent CV4 9GF

Published by: 300 SERIES TRACR RHOP MANUAL • • Stion No 1 2 3 4 5 6 7 8 I Publication No 1856 558 MB CONTENTS Description INTRODUCTION ANO SAFE SPECIFICATIONS SPLIING THE TRACTOR - CAB MODELS ENGINE D COOLING SYSTEM FUEL AND AIR SYSTEM CLUTCHES GEARBOXES REAR AXLE, BRAKES AND DIFFERENTIAL Mass Ferguson (Unit Kingd) Limited, Banner Lane, Covent CV49GF  Fgu  a w  su ol 1 AGCO pu@ion

300 SERIES TRACTOR WORKSHOP MANUAL First edition 1986 Second edition 1987 Third edition 1988 Fourth edition 1989 Fifth edition 1990 Sixth edition 1991 Seventh edition 1994 Eighth edition 1996 Published by: Massey Ferguson (United Kingdom) Limited, Banner Lane. Coventry CV49GF Massey Ferguson is a wholly owned subsidiary 01 tne AGeD Corporation

1 INTRODUCTION AND SAFETY Introduction The purpose of this manual is to assist Dealers and Distributors in the efficient repair and maintenance of Massey-Ferguson farm machinery. Carrying out the procedures as delailed, together with the use of special tools where appropriate, will enable the operations to be completed withinJhe time stated in the repair time schedule. To assist with locating information, each division of the manual is precedM by a contents page listing the operations. Each instruction within an operation has a sequence number, and to complete the operation in the minimum time it is essential that these instructions are performed in numerical sequence commencing at 1 unless otherwise stated. When applicable, these sequence numbers identify the components in the appropriate illustration. Where an operation requires the use of a special tOOl, the tool number is quoted under the operation heading and is repeated in, or following, the instruction involving its use. Indexing For convenience the manual is divided into parts and sections, each page bearing a part and section number. The sections are $ubdivided into numbered operations. Example: 7A-01 would be Section 7, Part A, Operation 01. This simplifies cross referencing and enables the subject to be found easily. Definition of Terms The operation Clescriptions generally used throughout the schedules may be defined as follows:- Removal and Refitment - Remove and refit an original part or assembly, or a new part or assembly which does not involve additional operations or time. Install - Install a part or component not previously fitted eg accessories. Overhaul - Remove a part or assembly, dismantle, inspect and recondition, re-assemble, and re-install making all necessary adjustments. Disassembly and Reassembly - The term indicates the orderly taking apart of an asssembly into indMduai parts and into the original assembly. Adjust - Make necessary adjustments to restore specified setting or performance. Check - Ascertains if a setting or condition is within limits of acceptability, either as defined in the manufacturers specifications or, wihere a dimension is not specified, in the judgement of the mechanic. The checking of fixings, eg nuts and bolts, includes tightening to the specified torque figures listed in this Manual. Servicing - All technical work to maintain the machine in working order. M-F 300 Series Special Tools Where the use of a special tool is specified in an operation the tool number will be shown under the operation heading and also following the instruction requiring its use. The use of the special tools mentioned in the text contributes to a safe, efficient and profitable repair. Some operations are impracticable without their use, eg the refitment of the differential unit. Distributors and Dealers are therefore urged to check their tools against the list provided. Where necessary, tools may be ordered from: V L Churchill & Co Ltd, London Road, Daventry, Northants, England, NN11 4NF. Telephone 0327 704461. For further details refer to the special tool catalogue for this range of tractorS, Publication Reference A1038. Repairs and Replacements When service parts are required it is essential that only genuine Massey-Ferguson replacements are used. Attention is particularly drawn to the following points concerning repairs and the fitting of replacement parts and accessories. Safety features embodied in the tractor may be impaired if other than genuine parts are fitted. In cerfain territories, legislation prohibits the fitting of parts not to the tractor manufacturers specification .. Torque wrench setting figures given in the Workshop Manual rilust be strictly adhered to. Locking devices wihere specified must be fitted. If the efficiency of a locking device is impaired during removal it must be renewed. The tractor warranty may be invalidated by the fitting of other than genuine Massey-Ferguson parts. All Massey- Ferguson replacements have the full backing of the manufacturers warranty. Massey-Ferguson Distributors and Dealers are obliged to supply only genuine service parts. Repair of the Tractor Follow these important points: TROUBLE-SHOOT AND CLEAN TRACTOR BEFORE DISASSEMBLY. If possible, make a complete diagnosis to determine extent of repair required. Take precautions, as necessary, to prevent dirt or other foreign material entering hydraulic, fuel and air systems. DO NOT MIX PARTS. Make particular note of special parts which should not be interchanged. DURING DISASSEMBLY, CLEAN PARTS THOROUGHLY AND INSPECT THEM FOR WEAR, DAMAGE, ETC. LABEL PARTS. PROTECT PRECISION OR MACHINED SURFACES. Issue 3

2 _. ilNTRODUCTION AND SAFETY Repair Time Schedule The operations listed in the Repair Time Schedule refer to those descril:led in this manual. The time set against each operation in the schedule is established by performing the actual operations on standard machines using special tools where applicable. The Repair Time Schedule for use with this manual is issued as a separate publication. Note: Repair Time Schedules are issued to Massey· Ferguson Distributors and Dealers only and are not for general circulation. Amendments Under normal conditions revised pages are issued canying the same number as the existing pages requiring amendment. The new pages are inserted in place of the existing ones. The old pages should then be destroyed. The issue number is printed on the bottom of each page, eg Issue 1,2 or 3 etc. In some cases aditional pages or completely new sections may be issued. These pages are to be inserted immediately following the page carrying the next lowest page number, or section number as appropriate. . Where new pages are required to be positioned between existing pages, the new page numbers will contain a suffix letter ··Example:· New page number 7A·16a. This page is inserted after existing page number 7A·16 and before page number 7A·17. Correspondingly a further new page numbered 7 A·16b would be positioned after 7 A·l6a but before 7A·17. To ensure that a record of amendments to this manual is readily available, the list of amendments will be re-issued with each set of revised pages, quoting the amendment number, date of issue, appropriate instrucitons and revised page numbers. Note: Service Bulletins and Amendment Sheets are issued to the Massey·Ferguson Distributors and Dealers only and are not for general circulation. . A Safety Precautions Make sure thai all personnel are in a safe position before starting the engine, or operating ANY of the controls. Always stop the engine before leaving the operator's platform. Wait for all moving parts to stop COMPLETELY before starting any work on the tractor. Before starting service procedures ... attached equipment should be resting on the ground and all hydraulic control levers operated back and forth several times with the engine stopped. If it becomes necessary to go under a raised attachment (eg loader) to perform adjustments etc, safety stands must be used to support the attachment. Make sure the battery earth cables are disconnected before working on the electical system. M·F 300 Series Keep hands, feet and clothing a safe distance away from moving belts, pulleys and other moving parts ... and make sure all safety shields are installed. Be extra careful when performing any checks, inspection, adjustments or tests that require operating the engine, the hydraulic controls, or with the machine in motion. Make sure dependable jacks of adequate lifting capacity and suitable stands (or wooden blocking) are used to securely block up the machine when removing any of the wheels or axles. Before any attempt is made to disconnect or remove any hydrauliC component, make sure the hydraulic pressure within the system is relieved ... and the engine is stopped. Carry out the repair procedures in a 'common sense" manner. Safety procedures cannot be over-emphasised when working on, or around machinery ... especially when working on engine driven andlor hydraulically actuated equipment. Safety also depends upon the skill of the serviceman in the use of tools and other workshop equipment while performing the recommended service procedures. Warning WARNING CONTAINS ASBESTOS Breathing asbestos dust is dangerous to health Follow safetv instructions TL898 Some components on the tractor, such as gaskets and friction surfaces (brake linings, Clutch Dnings, etc.), may contain asbestos. Breathing asbestos dust is dangerous to your health. When service operations are to be undertaken on parts containing asbestos, the essential precautions listed below must be observed: 'Work out of doors or in well ventilated area • Dust found on the tractor or produCed during work on the tractor must be removed by extraction and NOT by blOwing. "Dust waste should be dampened, placed in a sealed container and marked to ensure safe disposal. "If any cutting, drilling etc. is attempted on materials containing asbestos, the item must be dampened and only hand tools or low speed power tools used •. Issue 3 e- •

• • 3 INTRODUCTION AND SAFETY Roll Over Protective Structures (ROPS) and/or Safety Frames and Cabs ALWAYS observe the following points - these are IMPORTANT. TIGHTEN ALL BOLTS progressively and evenly to their recommended torques. Install all bolts which project through inside edges and/or faces of frames, or cab so that threaded end of bolt (ie nut side) is outside frame. Use only bolts and other hardware supplied with ROPS (or cab frame) ... do not substiMe these fasteners. Use a flat washer over slotted holes. Use lockwasher to secure nuts ... except self-locking type nut. DO NOT do any of the following. Drill the frame structure to accept equipment such as extra mirrors or flashing indicators. Weld anything to the frame. Straighten a bent frame. Interchange components with other frame structures even of identical type. Modify the frame structure in any way without prior approval of Massey-Ferguson. Attach other implements, or fittings to Tractor by means of the frame structure (or its attachment points) unless such attachments are approved by Massey-Ferguson. PERSONAL INJURY MAY RESULT IF THESE PRECAUTIONS ARE NOT FOLLOWED. Look for this symbol to point out important safety precautions. It means - ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. Fluids Fluids escaping from a very small hole can be almost invisible, they can penetrate the skin causing serious injury. Keep hands and body away from pin holes and nozzles which eject fluids under high pressure. When checking for leaks always use a piece of cardboard or wood, never use your hands to find a pressure lead. If ANY fluid is injected into the skin. it must be attended to by a doctor immediately. M-F 300 Series All fluids must be handled with care. If you are injured by or swallow any fluid seek medical attention immediately and show the label on the product. Take note of the following instructions when handling fluids: Antifreeze When handling antifreeze observe the following safety precautions: Warning: It is very important that you read the label on the container before you add antifreeze to the cooling system. The safety precautions are as follows: 1. Keep locked up and out of reach of children. 2. Keep only in the original container. 3. 4. protective clothing and gloves. 5. Harmful by inhalation and if swallowed. 6. If swallowed, seek medical advice immediately and show the label or container. If you have any queries please contact the supplier. Issue 3

4 INTRODUCTION AND SAFETY Engine and transmission oils Waming: When changing oil is important you follow some basic rules on personal hygiene, these are as follows: 1. Before changing the oil use a barrier cream on your hands 2. Wear protective clothing, overalls, PVC gloves etc. 3. Wash off with soap and water any diny oil which you come into contact as soon as soon as you have finished changing the oil. 4. Contaminated clothing must be removed and cleaned. Prolonged contact with diny oil may affect your health and is important you follow the above instructions. TlB94 Starting fluid Handle starting fluid safely. Starting fluid must only be used when an ether-start aid is fitted as original equipment by the manufacturer or when installed by a Dealer as an accessory. In cases oftractors being fitted with glow plugs or Thermostart, these MUST be removed prior to installation of an ether-starting aid. Warning: It is very important that you read the label on the can before using, the safety precautions are as follows: 1. Startingfiuid gives off a heavy flammable vapour. 2. DO NOT smoke. 3. DO NOT use nearfireorfiame. M-F 300 Series 4. Keep away from sources of ignition, store in a cool place. 5. The container is pressuried, DO NOT expose to heat or puncture, even ij empty. 6. Keep out ot reach of children. 7. Avoid contact the skin and eyes. 8. Hannful by inhalation and ij swallowed. 9. If swallowed or had oontact with the eyes seek medical advice immediately and show the label or oontainer. Brake fluid Warning: It is very important that the following safety precautions are observed in relation to bralke fluid: 1. Keep only in the original oontainer. 2. Keep out ot reach of children. 3. Do not mix with other liquids or oils, keep the container tightly closed. 4. Avoid contact with the skin and eyes. 5. Wear protective clothing and gloves. 6. In the event of eye contact, wash immecfl8lely with oopious quantities of water then seek medical advice. 7. In the event of skin oontact, thoroughly wash the affected parts, remove any contaminated clothing, and apply a conditioning cream ij the skin has a tendency towards dryness. 8. Hswallowed, do not induce vomiting, seek medical advice, show label oroontainer. 9. Keep brake system mineral oil clean, contamination with dust or other materials may resutt in brake failure or costly repair. 10. Mineral brake oil is NOT COMPATIBLE with rubber oomponents of other brake systems. Issue 3 • • • •

.' • 5 INTRODUCTION AND SAFETY Battery A WARNING: The battery contains a sulphuric acid electrolyte which Is a conosive substance and must be treated with great care: 1. Corrosive substance. 2. Irritating to eyes and skin. 3. Keep out of reach of children. 4. Avoid contact with skin and eyes. 5. Wear suitable protective clothing, gloves and eye protection. 6. In the case of contact with eyes, rinse immediately with plenty of water and seek medical attention. 7. When charging the battery, charge in a well ventilated place and ALWAYS switch off at the mains before disconnecting the terminals. 8. If swallowed seek medical advice immediately and show the label. 9. DO NOT use a naked flame to check the electrolyte level, always use a vohmeter or hydrometer to check the state of charge . M-F 300 series TL897 10. Keep sparks, flames and Cigarettes away, use a flashlight to check the battery electrolyte level if necessary. 11. DO NOT produce sparks with cable clamps when charging the battery or starting the tractor engine with a slave battery. 12. Ensure vent plugs are correctly installed and tight. 13. Always remove the negative H cable first. Cooling System WARNING: High pressure steam and hot water. Remove the filler cap with extreme care. DO NOT check or fill when the engine is hot or running. Handle Fuel Safely 1. Diesel fuel is flammable and must be handled with care. 2. Never refuel or service the fuel system on the tractor while smoking or when near open flames or sparks. 3. Never refuel the tractor while the engine is running. 4. DO NOT use cans unless necessary. 5. Always clean up any spilled fuel. Safety Guards ALWAYS replace guards after repair, it is a legal requirement that they are fitted. Issue 3

6 INTRODUCTION AND SAFETY SERIAL NUMBERS - TRACTOR The serial number of the tractor is located in two posnions. on the serial number plate located on the right hand side of the tractor (See Rg.1). and stamped on the rear axle casting (See Fig.2). From the launch of the 300 series tractorin August 1986. a new format serial number was introduced on all UK production. The tractors are numbered systematically and the number gives information on the machine type. year of manufacture and when n was buitt. as follows: Example: Vear of manufacture Tractor buitt in week of I I '----'1 5008 N 32121 .---__ "T--' LI __ ---, I Machine type Week of manufacture 5008 = 390 2WD N 1988 32 = 32nd week (week 1 = 1 st week in January from 1991 . Was 1 st week in February up to 1990). 121 121 st tractor buitt in that week. Machine type and machine serial number (MSN):- MF340 2WO 5812 MF342 2WO 9203 MF350H 2WO 9000 MF350 2WO 5000 MF352 2WO 9205 MF355 2WO 5309 MF360 2WO 5221 MF362 2WO 5726 MF362H 2WD 9001 MF362N 2WO 9153 MF372 2WO 5998 MF372N 2WO 9137 MF365 2WO 5270 MF375 2WO 5006 MF375H 2WO 9003 MF3B3 2WD 5266 MF390 2WO 5008 MF390H 2WO 9163 MF390T 2WO 5723 MF393 2WO 9131 MF396 2WO 9129 MF398 2WO 5010 MF399 2WO 5012 MF340 4WD 5747 MF342 4WD 9204 MF350 4WD 5001 MF352 4WD 9206 MF355 4WD 5310 MF360 4WD 5222 MF362 4WD (wide) 5727 MF362N 4WD (narrow) 9154 MF352H 4WD 9002 MF365 4WD 5271 MF372 4WD 5999 MF372N 4WD 9138 MF375 4WD 5007 MF375H 4WD 9162 MF362N 4WD 9140 MF383 4WD 5742 MF390 4WD 5009 MF390H 4WD 9004 MF390T 4WD 5724 MF393 4WD 9132 MF396 4WD 9130 MF398 4WD 5011 MF399 4WD 5013 M-F 300 series Fig.2 Vear code letter: U = 1986 - August 1986 V = 1987 - February 1987 N = 1988 - February 1988 P = 1989 - February 1989 R = 1990 - February 1990 S = 1991 - January 1991 A = 1992 - January 1992 B = 1993 - January 1993 C = 1994 - January 1994 D = 1995 - January 1995 E = 1996 - January 1996 F = 1997 January 1997 G = 1998 January 1998 H = 1999 January 1999 J = 2000 January 2000 '. ffI =;f • to January 1987. to January 1988. to January 1989. to January 1990. to December 1990. to December 1991. to December 1992. to December 1993. to December 1994. to December 1995. to December 1996. . to . December 1997. to December 1998. to December 1999. to December 2000. • Issue 4

• ',-- .. • 7 INTRODUCTION AND SAFETY Serial Numbers - Engine The engine numbering system consists of up to thirteen letters and numbers giving details of build code, country of origin, serial number and year of manufacture. The postlions of the serial numbers are as follows: Figure 3 - 3 cylinder engines. Figure 4 - 4 cylinder engines. Figure 5 - 6 cylinder engines. Example: Country of manufacture Year of manufacture I I L----_--., I Engine family-- LD31190UI23456T Build code LD 31190 U Serial number Engine family - 4.236 Build code United Kingdom Manufactured 123456 = Engine serial number T 1989 Engine family codes:- CE 03.152. CN T3.1524. LD 4.236. LF 4.248. W T4.236. TW 6.3544. Country of manufacture:- A Argentina B Brazil C Australia o E Spain F France G J Japan K Korea L Italy M N U.SA P Poland S India T Tur1<ey U United Kingdom W Iran X Peru y Year of manufacture:- N 1986 P 1967 S 1988 T 1989 U 19!XJ V 1991 W 1992 X 1993 Y 1994 A 1995 B 1996 C 1997 o 1998 E 1999 F 2000 M-F 300 series IL-; II \ '; l __ I-' 11 @ -- CE 31166 U B05079 P , , .. TLl02 Fig.3 \\ 1/ gj!Perkins ENGLAND TPUO o W 31239* U568890X* o LJSr" ""'" " -' [ Fig.4 ENGI.AHD -rw 2.115 9 0 S f.,4S 1) T'!'PE USTfIIC !EIIAi."'-' au TL 1127 Fig.5 Issue 2

Massey Ferguson MF365 Tractor OEM Service & Repair Manual

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