Massey Ferguson MF 261 Service & Repair Manual

Workshop Service Manual : 200 Series Acrobat Reader Screen Views. Each Manual will open as a multi-page file. To view the "Full Page" on the screen simply key (Ctrl + 0); To view the "Width" of the page key (Ctrl + 2). The Magnifier button will enable you to zoom in on specific areas of the page. The "Page Up" and "Page Down" keys will enable you to scroll between pages. To activate "Bookmarks" to the primary Index Pages within the manual use the F5 key. Individual entries on these Primary Index pages have been "hyperlinked" to their corresponding page. Simply point to the line entry & click. ~ MASSEY FERGUSDN [AGeo)

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200 Series Tractor Workshop Manual Publication No 1856 705 M4 CONTENTS Section No Description 1 INTRODUCTION, SAFETY NOTES ETC. 1 GENERAL SPECIFICATIONS -- 2 SPLITTING THE TRACTOR 3 ENGINE DATA , 4 CLUTCH - 5 GEARBOXES 6 REAR AXLE 7 POWER TAKE-OFF 8 FRONT AXLE 9 HYDRAULICS 10 ELECTRICAL SYSTEM 11 ELECTRONICS 12 SHEET METAL 13 ACCESSORIES 14 SERVICE TOOLS For tractors manufactured after August 1986. \ ......... ~~-. October 1997 200 Series - Issue 4

Published by: AGCO Limited, Banner Lane, Coventry CV49GF 200 Series - Issue 4 First edition printed 1992 Reprinted February 1994 (Doc uTech) Reprinted February 1996 (Doc uTech) Reprinted October 1997 (Doc uTech) Reprinted and Updated August 1999 (DocuTech) © Massey Ferguson Group Limited 1997 ,-

1 Introduction Introduction Introducci6n Einfiihrung Inledning Innledning Inledning 1

~--- 1A 1B 1C 10 SECTION 1 Introduction and Safety INDEX INTRODUCTION and SAFETY TRACTOR SPECIFICATIONS MISCELLANEOUS DATA SERVICING the TRACTOR 200 Sene. - Issue 4

Introduction and Safety in the Workshop Introduction and Safety in the Workshop Section 1 - Part A Table of Contents Operation No. Description Page No. Introduction ............................................... 1A~ 2 Safety in the Workshop ..................................... 1A~ 4 200 Series - Issue 4 1A-1

Introduction and Safety in the Workshop INTRODUCTION The purpose of this manual is to assist Dealers and Distributors in the efficient repair and maintenance of Massey Ferguson farm machinery. Carrying out the procedures as detailed, together with the use of special tools where appropriate, will enable the operations to be completed within the time stated in the Repair Time Schedule. To assist with locating information, each section of the manual is preceded by a contents page listing the operations. Each instruction within an operation has a sequence number, and to complete the operation in the minimum time it is essential that these instructions are performed in numerical sequence commencing at 1, unless otherwise stated. When applicable, these sequence numbers identify the components in the appropriate illustration. Where an operation requires the use of a special tool, the tool number is quoted under the operation heading and is repeated in, or following, the instruction involving its use. Indexing For convenience the manual is divided into sections and parts, each page bearing a section and part number. The sections are subdivided into numbered operations. Example: 1-7 A would be Operation 1 in Section 7, Part A. This simplifies cross referencing and enables the subject to be found easily. Definition of Terms The operation descriptions generally used throughout the schedules may be defined as follows: Removal and Refitment- Remove and refit an original part or assembly, or a new part or assembly which does not involve additional operations or time. Install - Install a part or component not previously fitted e.g., accessories. Overhaul-Remove a part or assembly, dismantle, inspect and recondition, re-assemble, and re-install making all necessary adjustments. Dis-assembly and Rs-assembly The terms 'Dis-assembly' and 'Re-assembly' indicate the orderly taking apart of an assembly into individual parts and rebuilding it into the original assembly. Adjust - Make the necessary adjustments to restore specified setting or performance. Check - Ascertain if a setting or condition is within the limits of acceptability, either as defined in the manufacturer's specifications or, where a dimension is not specified, in the judgement of the mechanic. The checking of fixings, e.g. nuts and bolts, includes tightening to the specified torque figures listed in this Manual. Servicing -All technical work undertaken to maintain the machine in working order. 1A-2 Special Tools Where the use of a special tool is specified in an operation the tool number will be shown under the operation heading and also following the instruction requiring its use. The use of the special tools mentioned in the text contributes to a safe, efficient and profitable repair. Some operations are impracticable without their use, for example, the refitment of the differential unit. Distributors and Dealers are therefore urged to check their tools against the list provided. Where necessary, tools may be ordered from: AGCO Limited. Product Reliability, Banner Lane, Coventry. CV4 9FG (Phone 44 (0) 1203 694400) (Fax 44 (0) 1203 852318). For further details, refer to the special tool catalogue for this range of tractors, Publication No. 1856 550 M5, or Section 14 of this manual. Repairs and Replacements When service parts are required it is essential that only genuine Massey Ferguson replacements are used. Attention is particularly drawn to the following points concerning repairs and the fitting of replacement parts and accessories: Safety features embodied in the tractor may be impaired if other than genuine parts are fitted. In certain territories, legislation prohibits the fitting of parts not to the tractor manufacturer's specification. Torque wrench setting figures given in the Workshop Manual must be strictly adhered to. Locking devices where specified must be fitted. If the efficiency of a locking device is impaired during removal it must be renewed. The tractor warranty may be invalidated by the fitting of other than genuine Massey Ferguson parts. All Massey Ferguson replacements have the full backing of the manufacturer's warranty. Massey Ferguson Distributors and Dealers are obliged to supply only genuine service parts. Repair of the Tractor Follow these important points: CLEAN THE TRACTOR AND DIAGNOSE THE FAULT BEFORE DIS-ASSEMBLY. If possible, make a complete diagnosis to determine the extent of the repair required. Take precautions, as necessary, to prevent dirt or other foreign material entering the hydraulic, fuel or air systems. DO NOT MIX PARTS. Make particular note of special parts which should not be interchanged. DURING DIS-ASSEMBLY, CLEAN PARTS THOROUGHLY AND INSPECT THEM FOR WEAR, DAMAGE, ETC. LABEL PARTS. PROTECT PRECISION OR MACHINED SURFACES. 200 Series - Issue 4

Introduction and Safety in the Workshop Amendments Under normal conditions revised pages are issued carrying the same number as the existing pages requiring amendment. The new pages are inserted in place of the existing ones. The old pages should then be destroyed. The issue number is printed on the bottom of each page, e.g. Issue 4, 2 or 3 etc. In some cases additional pages or completely new sections may be issued. These pages are to be inserted immediately following the page carrying the next lowest page number, or section number as appropriate. Where new pages are required to be positioned between existing pages, the new page numbers will contain a suffix letter - example: New page number 7A-16a. This page is inserted after existing page number 7 A-16 and before page number 7A-17. Correspondingly a further new page numbered 7A-16b would be positioned after 7A-16a but before 7A-17. To ensure that a record of amendments to this manual is readily available, the list of amendments will be re-issued with each set of revised pages, quoting the amendment number, date of issue and appropriate instructions. NOTE: Service Bulletins and Amendment Sheets are issued to the Massey Ferguson Distributors and Dealers only and are not for general circulation. Amendment Status Date Issue Page Remarks December 1992 M1 Issue 1 released. February 1996 M2 Issue 2 released - pages as indicated. Manual number 1856 705 M2 was M1 October 1997 M3 Issue 3 released - all pages. Safety Section updated. Other sections rearranged and renumbered. September 1999 M4 Issue 4 released - M4 was M3. Additional tractors added - Manual number 1856 705 M4 was M3. i i I ~ I I I ! 200 Series - Issue 4 1A-3

Introduction and Safety in the Workshop SAFETY ALERT SYMBOL AND TERMS This safety alert symbol means ATIENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. Why is SAFETY important to you? * ACCIDENTS DISABLE AND KILL * * ACCIDENTS ARE COSTLY * * ACCIDENTS CAN BE AVOIDED * SAFETY in the WORKSHOP This safety section of your Workshop Service manual is intended to point out some of the basic safety situations which may be encountered during the normal repair operations of the tractor, and to suggest possible ways of dealing with these situations. Additional precautions may be necessary, depending on the type of repair and the conditions at the work site or in the workshop. Massey Ferguson has no direct control over the repair procedures, operation, inspection, lubrication or general maintenance. Therefore it is YOUR responsibility to use good safety practices in these areas. SAFETY - A WORD to the MECHANIC It is your responsibility to read and understand this safety section before carrying out repairs on Massey Ferguson equipment. Remember that YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Study the features in this section and the rest of the manual and make them a working part of your safety programme. Practice all other usual and customary safe working precautions, and above all - REMEMBER - SAFETY IS YOUR RESPONSIBILITY. YOU CAN PREVENT SERIOUS INJURY OR DEATH. SAFETY - DANGER, WARNING and CAUTION Whenever you see these signal words and symbol A used in this manual and on decals, you MUST take note of their instructions. DANGER: The symbol and the word DANGER indicates an imminently hazardous situation Which, if not avoided, will result in DEATH OR VERY SERIOUS INJURY. 1A-4 WARNING: The symbol and the word WARNING indicates a potentially hazardous situation. If the instructions or procedures are not correctly followed it could result in PERSONAL INJURY, OR LOSS OF LIFE. CAUTION: The symbol and the word CAUTION is used to indicate a potentially hazardous situation that, if not avoided, may result in MINOR OR MODERATE INJURY. IMPORTANT: The word IMPORTANT is used to identify special instructions which, if not obseNed, could result in damage to, or destruction of the machine, process or its surroundings. NOTE: The word NOTE is used to indicate points of particular interest for more efficient and convenient repair or operation. 200 Series - Issue 4

Massey Ferguson MF 261 Service & Repair Manual

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