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INTRODUCTION
INTRODUCTION
INTRODUCTION
AMENDMENTS
GENERAL INSTRUCTIONS
CONVERSION TABLES
SPECIAL TOOLS
INTRODUCTION
This Workshop Manual which is in loose leaf form for
easy amendment, has been compiled to assist
Massey-Ferguson Distributor and Dealer personnel to
undertake routine maintenance and servicing, minor
and major repairs, replacements, adjustments and out
of season storage efficiently by the most straight
forward method.
With this aim in mind, the Manual is divided into
parts and sections, and each page bears the part and
section number. This will make the required subject
easier to find and the numbered operations will
simplify cross reference.
REPAIRS AND REPLACEMENTS
When service parts are required it is essential that
only genuine Massey-Ferguson replacements are used.
Attention is particularly drawn to the following
points concerning repairs and the fitting of
replacement parts and accessories.
Safety features embodied in the tractor may be
impaired if other than genuine parts are fitted.
In certain territories, legislation prohibits the fitting
of parts not to the tractor manufacturers specifi¬
cation.
Torque wrench setting figures given in the Workshop
Manual must be strictly adhered to. Locking devices,
where specified must be fitted. If the efficiency of a
locking device is impaired during removal it must be
renewed.
The tractor warranty may be invalidated by the
fitting of other than genuine Massey-Ferguson parts.
All Massey-Ferguson replacements have the full
backing of the factory warranty.
Massey-Ferguson Distributors and Dealers are obliged
to supply only genuine service parts.
Special Tools
The use of special tools mentioned in the text
contributes to an efficient and profitable repair.
Some operations are, in fact, impracticable without
their use, particularly those, for example, which deal
with the assembly of the differential unit. Distribu¬
tors are therefore urged to check their tools against
the list provided and order those necessary from:
V. L. Churchill & Co. Ltd., London Road, Daventry,
England.
Schedule of Repair Operations
The operations listed in the Repair Time Schedule
refer to those described in this manual. The time set
against each operation in the schedule is evolved by
performing the actual operations on a standard
tractor using special tools where stated. The Repair
Time Schedule for use with this manual, is issued as a
separate publication.
NOTE - SERVICE INFORMATION SHEETS
AMENDMENT SHEETS AND REPAIR TIME
SCHEDULES ARE ISSUED TO THE MASSEY-
FERGUSON DISTRIBUTORS AND DEALERS
ONLY AND ARE NOT FOR GENERAL PUBLI¬
CATION
Service Tools and Equipment
Where the use of a Service Tool is specified in an
operation the tool number will be shown under the
operation heading and also following the instruction
requiring its use.
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0-02
AMENDMENTS
AMENDMENTS
To assist in identifying amendments on revised pages,
two asterisks (**) or stars will be inserted at the
beginning and the end of the amended paragraph,
section, instruction or illustration.
To ensure that a record of amendments to this
manual is available, this page will be re-issued with
each set of revised pages. The amendment number,
date of issue, appropriate instructions and revised
page numbers will be quoted.
Revised pages must be inserted in place of existing
pages carrying the same number and the old page
discarded.
Additional pages or complete major assembly groups
may be issued. In such cases the new pages must be
inserted immediately following the existing pages
carrying the next lowest number. Where the new
pages are to be inter-leaved with existing pages, the
new page numbers will carry a suffix letter, and these
pages must be inserted as indicated by their numbers
and suffixes.
Amendment No. Pages Issued
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MF 135 AND MF 148 TRACTORS
Publication Numbers 1856 027 Ml and 1856 002 Ml
The following amendment should be applied by hand to the pages indicated.
Page No. Operation No.
4B-06
4B-14
7B-26
4B-05-06
Fig. 14
4B-11-10
4B-1 1-10
7B- 13-26
Amendment
Delete from Item 3, Removal "centre thrust washer (53)".
Delete from Item 4, Refitment "and thrust washer (53)".
Delete the thrust washer and the reference '53'.
Delete from Item 38, Disassembly "centre thrust washer (53)".
Delete from Item 21, Refitment "and thrust washer (53)".
Amend the torque figures in Item 5 to read "3,5 kgjm
(25 lb ft)".
r
The following additional information should be attached to page 4B-10.
MULTI-POWER REGULATOR VALVE
(From Serial Numbers — MF 135 — 404918
MF 148 - 600004)
Servicing
Special Tools Required — See operation 4B-03-05.
Disassembly ,
1. Remove the p.t.o. input housing as stated in
operation 4B-03-05.
2. After removing the regulator from the input
housing, remove the plug, adjacent to the feed
pipe adapter, spring and ball.
3. Withdraw the large spool.
4. Remove the other plug washer, spring and spool.
Reassembly
1 . Fit a new 'O' ring to the large spool.
2. Slide the spool into the spool block, then refit
the ball, spring and plug.
3. Refit the small spool, spring, new washer and
plug.
4. Tighten the plug to 2,75 kg m (20 lb ft).
5. Refit the p.t.o. input housing and p.t.o. input
shaft as stated in operation 4B-03-05.
MF
135/148
TRACTORS Issue 1
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MF 135/148 TRACTOR
WORKSHOP SERVICE MANUAL
PART 4
Publication No. 1856 002 M2
AMENDMENT
Page 4A-02 MAINFRICTIONDISC OR CLUTCHASSEMBLY
Item 9. Fig. 9 Depress the clutch pedal
until
the distance between die arm and the transmission case
is 32
mm (1/8 in). Retain the arm in this position and tighten the clamping bolt (B).
Recheck the adjustment.
SHOULD READ:
Depress the clutch pedal
until
the distance between the aim and the transmission case
is 11.11mm (7/16 in). Retain the aim inthis position and tighten the clamp bolt (B).
Recheck the adjustment.
Illustration
9, Page 4A-06 should be replaced with the illustration below:
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MF 148 TRACTOR
Publication No. 1856 002 Ml
ADDENDUM
The following pages are amendments which should be applied by
hand to the pages indicated
Page No. Operation No. Issue Amendment
4B-05 4B-04-05 1 Add to Special Tools Required "MF 218A-2 Adapter".
4B-06 4B-04-05 1 Add to Item 3, Refitment "and adapter MF 218A-2".
4B-10 4B-11-10 1 Add to Special Tools Required "MF 218A-2 Adapter".
4B-17 4B-11-10 1 Add to Item 30, Refitment, "and adapter MF 218A-2".
4C-07 4C-04-07 1 Special Tools Required, amend "MF 265A" to read
"MF 331".
Item 4, Refitment, amend "MF 256A" to read "MF 331".
4C-08 4C-05-08 1 Add to Special Tools Required "MF 281A-2 Adapter".
Add to Item 3, Refitment "and adapter MF 218A-2".
4C-08 4C-06-08 1 Add to Special Tools Required "MF 218A-2 Adapter".
Add to Item 3, Refitment "and adapter. MF 218A-2".
4C-10 4C-11-10 1 Add to Special Tools Required "MF 218A-2 Adapter".
Special Tools Required, amend "MF 256A" to read
"MF 331".
4C-13 4C-11-10 1 Item 3, Reassembly, amend "MF 256A" to read "MF 331".
Add to Item 25, Reassembly "and adapter MF 281-2".
5B-01 GENERAL 1 Amend "Figures" to read "1 and 2".
5B-11 1 Amend "Part 5 Section C" to read "Part 5 Section B".
5B-15 5B-12-15 1 Item 4, Disassembly, amend to read "Withdraw the selector
shaft from the side cover".
Item 1, Reassembly, delete all text and amend Item "2" to
read Item "1" and so on.
7A-11 1 Pressure Control, line 3, amend "211" to read "179" and
"3000" to read "2550".
7A-27 7A-12-27 1 Draft Control Rod, Item 3, amend "MF 333" to read
"MF 271".
7A-32 7A-15-31 1 Item 8, Refitment, amend " 'O' rings" to read "gaskets".
7A-32 7A- 15-32 1 Add between Items 2 and 3. Disassembly "2a. Remove the
split pin securing the coupler (if fitted) to the camshaft and
remove the coupler".
Add between Items 10 and 11 Reassembly "10a. Refit the
coupler (if fitted) to the camshaft and secure with a new
split pin".
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Page No. Operation No. Issue Amendment
7B-02 GENERAL 1 Line 16, amend "28,6" to read "31,8" and "6.3" to read
"7.0".
Line 18, amend "14,1" to read "15,0" and "3.1" to read
"3.3".
Line 19, amend "42,7" to read "46,7" and "9.4" to read
"10.3".
Line 31, amend "211" to read "179" and "3000" to read
"2550".
7B-02 7B-01-02 1 Removal, transpose Items 2 and 3.
Refitment, transpose Items 2 and 3.
7B-17 CIRCUIT FLOWS 1 Lines 13 and 14, amend "211" to read "179" and "3000"
to read "2550".
7B-31 HYDRAULIC TESTS 1 Below first paragraph add "Low Capacity Pump 7B-15-31".
Relief Valve, Item 4 amend "500 to 550" to read "725 to
775". "46" to read "49". "650" to read "700". "2000" to
read "2250". "53" to read "70" and "750" to read "1000".
Multi-Power Operating Pressure, Item 4, amend "2000" to
read "2550".
7B-31 7B- 16-31 1 Multi-Power Relief Valve, Item 2, amend "500 to 550" to
read "725 to 775". "46" to read "49". "650" to read "700".
"2000" to read "2250". "53" to read "70" and "750" to
read "1000".
Multi-Power Flow Test, Item 5 amend "500 to 550" to
read "725 to 775".
7B-32 7B- 16-31 1 Filter By-Pass Valve, Item 4, amend "500 to 550" to read
"725 to 775".
Multi-Power Operating Pressure, Item 2, amend "2000" to
read "2250".
Flow Check, Item 3, amend "2000" to read "2250".
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GENERAL INSTRUCTION
GENERAL INSTRUCTIONS
These instructions will be helpful in following the
information in the Service Manual. In analysing a
system malfunction, use this systematic procedure to
locate and correct the problem.
1. Determine problem.
2. List possible causes.
3. Devise checks.
4. Conduct checks in logical order to determine
cause .
5. Consider remaining service life against cost of
parts and labour.
6. Make necessary repair.
7. Recheck.
SAFETY
Your safety and that of others is always the first
consideration when working around machines. Safety
is a matter of thoroughly understanding the job to be
done and the application of good common sense. It is
not just a matter of "do's" and don'ts".
CLEANLINESS
The most important single item in preserving the long
life of the machine is to keep dirt out of vital working
parts. Precautions have been taken to safeguard
against this. Enclosed compartments, seals and filters
have been provided to keep the supply of air, fuel and
lubricants clean. These safeguards must be maintained.
be maintained.
Whenever hydraulic, fuel, lubricating oil or air lines
are disconnected, clean the point of disconnection as
well as the adjacent area. As soon as the
disconnection is made, cap, plug or tape the line or
opening to prevent entry of foreign material. The
same recommendations for cleaning and covering
apply when access covers or inspection plates are
removed.
Clean and inspect all parts. Be sure all passages and
holes are open. Cover all parts to keep them clean. Be
sure parts are clean when they are installed. Leave
new parts in their containers until ready for assembly.
REMOVAL AND INSTALLATION
Unless otherwise specified, all removals should be
accomplished using an adjustable lifting beam. All
supporting members (chains and cables) should be
parallel to each other and as near perpendicular as
possible to the top of the object being lifted.
When removing a component on an angle, remember
that the capacity of an eyebolt diminishes as the
angle between the
supporting
members and the object
becomes less than 90 . Eyebolts and brackets should
never be bent and should only have stress in tension.
A length of pipe and a washer can be used, as shown,
to help relieve these stresses on eyebolts.
;/3 IK. (3 MM) THICK
FLAT WASHER
Forged eyebolt support
Some removals require the use of lifting fixtures to
obtain proper balance and to provide safe handling.
Use a hoist to remove heavy parts.
If a part resists removal, check to be certain all nuts
and bolts have been removed and that an adjacent
part is not interfering.
DISASSEMBLY AND REASSEMBLY
When reassembling a machine, complete each step in
turn. Do not partially assemble one part and start
assembling some other part. Make all adjustments as
recommended. Always check the job after it is
completed to see nothing has been overlooked.
Recheck the various adjustments before returning the
machine to the job .
PRESSING PARTS
When one part is pressed into another lubricate the
mating surfaces.
Assemble tapered parts dry. Before assembling, be
sure the tapers are clean, dry and free from burrs.
CORRECT INCORRECT
Correct and incorrect method of lifting a component
BOLTS AND BOLT TORQUE
Use bolts of the correct length. A bolt" which is too
long may "bottom" before the head is tight against
the part it is to hold. The threads can be damaged
when a "long" bolt is removed.
If a bolt is too short, there may not be enough
threads engaged to hold the part securely.
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GENERAL INSTRUCTION
Apply proper torque values to all bolts and nuts when
re-assembling equipment. When a specific torque
value is required, the value is listed in the text.
Tighten all other bolts and nuts for general usage or
taperlock studs to the torque values given in the
charts at the front of the SPECIFICATION.
LOCKS
mm? ieiss
—
j
j
r
tmm;
PB1I8T
COSiECT 1KIMECT
Correct and incorrect methods of installing flat metal locks.
CORRECT IKC8SRCI
Correct and incorrect method for lock positioning and
bending.
Lockwashers, flat metal lock or cotter pins are used
to lock nuts and bolts.
Flat metal locks must be installed properly to be
effective. Bend one end of the lock around the edge
of the part. Bend the other end against one flat
surface of the nut or bolt head.
Always install new locks in compartments which
house moving parts.
When installing lockwashers on housings made of
aluminium, use a flat washer between the lockwasher
and the housing.
CABLES AND WIRES
When removing or disconnecting a group of cables or
wires, tag each one to assure proper assembly.
RUST PREVENTITIVE COMPOUND
Clean the rust preventitive compound from all
machined surfaces of new parts before installing
them.
SHIMS
When shims are removed, tie them together and
identify them as to location. Keep shims clean and
flat until they are reinstalled.
BEARING BUSHES
Do not install bearing bushes with a hammer. Use a
press if possible and be sure to apply the pressure
directly in line with the bore. If necessary, drive on a
bearing using a bearing driver or a bar with a smooth
flat end. If a sleeve bearing has an oil hole, align it
with the oil hole in the mating part.
GASKETS
Be sure the holes in the gaskets correspond with the
lubricant passages in the mating parts. If gaskets are
to be made, select material of the proper type and
thickness. Be sure to cut holes in the right places.
Blank gaskets can cause serious damage.
UP-TYPE RUBBER SEALS
Lubricate the lips of lip-type rubber seals before
installation. Use petroleumjelly. Do not use grease on
any seal except a grease seal.
The main parts of a lip-type seal are the case, sealing
element, and garter spring. The picture below
illustrates the construction of a simple lip-type seal.
The cross section at the top shows the terms "heel"
and "toe" used to identify the sides of a single
element seal. With few exceptions, the toe of an oil
seal with one lip is next to the lubricant that is sealed.
Some seals have a second auxiliary lip, which does
not carry a garter spring.
SEALING
FLEX SECTION
-
SHAFT CONTACT EOQs>
TRW SURFACE
CARTER SPRANG GROOVE .
-CARTER SF&m*
LUBRICATION
Lip-type seal construction.
Where applicable, fill the compartments of the
components serviced with the amount, type and
grade of lubricant recommended in the Regular
Maintenance Section (IB) of this Manual.
If, during installation, the seal lip must pass over a
shaft that has splines, a keyway, rough surface or a
sharp edge, the lip can be easily damaged. Always use
a seal protector, when one is provided.
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CONVERSION TABLES
INCHES DECIMALS MILLI¬
METRES
INCHES TO
MILLIMETRES
MILLIMETRES TO
INCHES
FAHRENHEIT & CENTIGRADE
°C °C °F
.015625
.03125
.046875
.0625
.078125
.09375
.109375
.125
.140625
.15625
.171875
.1875
.203125
.21875
.234375
.25
.265625
.28125
.296875
.3125
.328125
.34375
.359375
.375
.390625
.40625
.421875
.4375
.453125
.46875
.484375
.5
.515625
.53125
.546875
.5625
.578125
.59375
.609375
.625
.640625
.65625
.671875
.6875
.703125
.71875
.734375
.75
.765625
.78125
.796875
.8125
.828125
.84375
.859375
.875
.890625
.90625
.921875
.9375
.953125
.96875
.984375
.3969
.7937
1.1906
1.5875
1.9844
2.3812
2.7781
3.1750
3.5719
3.9687
4.3656
4.7625
5.1594
5.5562
5.9531
6.3500
6.7469
7.1437
7.5406
7.9375
8.3344
8.7312
9.1281
9.5250
9.9219
10.3187
10.7156
11.1125
11.5094
11.9062
12.3031
12.7000
13.0969
13.4937
13.8906
14.2875
14.6844
15.0812
15.4781
15.8750
16.2719
16.6687
17.0656
17.4625
17.8594
18.2562
18.6531
19.0500
19.4469
19.8437
20.2406
20.6375
21.0344
21.4312
21.8281
22.2250
22.6219
23.0187
23.4156
23.8125
24.2094
24.4062
25.0031
.00254
.00508
.00762
.01016
.01270
.01524
.01778
.02032
.02286
.0254
.0508
.0762
.1016
.1270
.1524
.1778
.2032
.2286
.254
.508
.762
1.016
1.270
1.524
1.778
2.032
2.286
*
2.54*
5.08
7.62
10.16
12.70
15.24
17.78
20.32
22.86
25.4
50.8
76.2
101.6
127.0.
152.4
177.8
203.2
228.6
254.0
279.4
304.8
330.2
355.6
381.0
406.4
431.8
457.2
482.6
508.0
533.4
550.8
584.2
609.6
635.0
660.4
.000039
.000079
.000118
.000157
.000197
.000236
.000276
.000315
.000354
.00039
.00079
.00118
.00157
.00197
.00236
.00276
.00315
.00354
.00394
.00787
.01181
.01575
.01969
.02362
.02756
.03150
.03543
.03937
.07874
.11811
.15748
.19685
.23622
.27559
.31496
.35433
.39370
.43307
.47244
.51181
.55118
.59055
.62992
.66929
.70866
.74803
.78740
.82677
.86614
.90551
.94480
.98425
1.02362
1.06299
1.10236
1.14173
1.18110
1.22047
1.25984
1.29921
1.33358
1.37795
1.41732
1.45669
1.49606
1.53543
1.57480
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INCHES TO CENTIMETERS
CONVERSION TABLES
_ _
2.54 5.08 7.62 10.16 12.70
10
20
30
25.40
50.80
76.20
27.94
53.34
78.74
30.48
55.88
81.28
33.02
58.42
83.82
35.56
60.96
86.36
38.10
63.50
88.90
40 101.60 104.14 106.68 109.22 111.76 114.30
50 127.00 129.54 132.08 134.62 137.16 139.70
60 152.40 154.94 157.48 160.02 162.56 165.10
70 177.80 180.34 182.88 185.42 187.96 190.50
80 203.20 205.74 208.28 210.82 213.36 215.90
90 228.60 231.14 233.68 236.22 238.76 241.30
6 7 8 9
15.24 17.78 20.32 22.86
40.64 43.18 45.72 48.26 10
66.04 68.58 71.12 73.66 20
91.44 93.98 96.52 99.06 30
116.84 119.38 121.92 124.46 40
142.24 144.78 147.32 149.86 50
167.64 170.18 172.72 175.26 60
193.04 195.58 198.12 200.66 70
218.44 220.98 223.52 226.06 80
243.84 246.38 248.92 251.46 90
FEET TO METRES
3.048
6;096
9.144
12.192
15.240
18.288
21.336
24.384
27.432
0.305
3.353
6.401
9.449
12.497
15.545
18.593
21.641
24.689
27.737
0.610
3.658
6.706
9.754 !
12.802 j
15.850
18.898
21.946
24.994
28.042
0.914
3.962
7.010
10.058
13.106
16.154
19.202
22.250
25.298
28.346
1.219
4.267
7.315
10.363
13.411
16.459
19.507
22.555
25.603
28.651
1.524
4.572
7.620
10.668
13.716
16.764
19.812
22.860
25.908
28.956
1.829
4.877
7.925
10.973
14.021
17.069
20.117
23.165
26.213
29.261
2.134
5.182
8.230
11.278
14.326
17.374
20.422
23.470
26.518
29.566
2.438
5.486
8.534
11.582
14.630
17.678
20.726
23.774
26.822
29.870
2.743
5.791
8.839
11.887
14.935
17.983
21.031
24.079
27.127
30.175
SQUARE
INCHES TO SQUARE CENTIMETRES
64.516
129.033
193.549
258.065
322.581
387.098
451.614
516.130
580.646
6.452
70.968
135.484
200.000
264.517
329.033
393.549
458.065
522.582
587.098
12.903
77.420
141.936
206.452
270.968
335.485
400.001
464.517
529.033
593.550
19.355
83.871
148.387
212.904
277.420
341.936
406.452
470.969
535.485
600.001
25.807
90.323
154.839
219.355
283.871
348.388
412.904
477.420
541.937
606.453
32.258
96.774
161.291
225.807
290.323
354.839
419.356
483.872
548.388
612.904
38.710
103.226
167.742
232.259
296.775
361.291
425.807
490.324
554.840
619.356
45.161
109.678
174J94
238.710
303.226
367.743
432.259
496.775
561.291
625.808
51.613
116.129
180.646
245.162
309.678
374.194
438.711
503.227
567.743
632.259
58.065
122.581
187.097
251.613
316.130
380.646
445.162
509.678
574.195
638.711
CUBIC INCHES TO CUBIC CENTIMETERS
163.872
327.743
491.615
655.486
819.358
983.230
1147.101
1310.973
1474.845
I 16.387
180.259
344.130
508.002
671.874
835.745
| 999.617
11163.489
1327.360
1491.232
32.774
196.646
360.518
524.389
688.261
852.132
1016.004
1179.876
1343.747
1507.619
49.162
213.033
376.905
540.776
704.648
868.520
1032.391
1196.263
1360.134
1524.006
65.549
229.420
393.292
557.164
721.035
884.907
1048.778
1212.650
1376.522
1540.393
81.936
245.808
409.679
573.551
737.422
901.294
1065.166
1229.037
1392.909
1556.780
98.323
262.195
426.066
589.938
753.809
917.681
1081.553
1245.424
1409.296
1573.168
114.710
278.582
442.453
606.325
770.197
934.068
1097.940
1261.811
1425.683
1589.555
131.097
294.969
458.841
622.712
786.584
950.455
1114.327
1278.199
1442.070
1605.942
147.484
311.356 10
475.228 20
639.099 30
802.971 40
966.843 50
1130.714 60
1294.586 70
1458.457 80
1622.329 90
Issue 1
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Massey Ferguson MF 135 Tractor Workshop Service Manual
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Description
This workshop service manual for the Massey Ferguson MF 135 Tractor is designed for mechanical technicians familiar with service procedures for BRP products. It covers repair and overhaul procedures, including instructions on components manufactured for the tractor. The manual provides reliable information and emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It includes specifications and procedures available in an authorized Massey Ferguson MF 135 Tractor dealer service department. The manual offers diagnostic and repair procedures for routine maintenance and servicing, making it useful for both professional mechanics and DIY enthusiasts.
For those intending to do maintenance and repair on their Massey Ferguson MF 135 Tractor, it is essential to use safety equipment and observe safety precautions. The manual also refers to special tools recommended or required to accomplish adjustments or repairs, often identified by their Massey Ferguson MF 135 Tractor special tool number and illustrated.
The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It contains information such as tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repair involving engine and transmission disassembly.
This is a .PDF manual and is delivered electronically via email. The manual aims to help technicians understand the functions of the tractor's components properly and judge the performance of the tractor as a whole. It is a complete service manual containing all necessary instructions needed for any repair the Massey Ferguson MF 135 Tractor may require.
- Language: English
- Printable: Yes
- File Format: .PDF
The manual also includes general maintenance tags for various components and systems of the Massey Ferguson MF 135 Tractor, providing comprehensive guidance for maintenance and checks.
