Mahindra '10' Series Tractors Flat Rate Manual

INDEX Main Menu FLAT RATE MANUAL 10’ Series 2310, 2810, 3510, 4110, 4510C, 7010 & 2310HST, 2810HST, 3510HST ' Click here to go on contactus@almats.com

FOREWORD This flat rate schedule has prepared as a useful guide to help dealers and distributors in executing effectively servicing jobs at fair prices. It provides for the standard operation times needed to do individual servicing jobs. The time schedule is completed to be readily understandable with the three headings: JOB CODE, DESCRIPTION AND LABOR TIME. EXPLODED ILLUSRATION -Any of the following method is used to indicate the point to service. (1) Indicating the point by using a leading line. (2) Indicating the range of servicing by using the marking. Identify the points or the ranges to be serviced with any of these indications and select appropriate procedure for the servicing with the relevant JOB CODE. JOB CODE -Use these codes when filling out the warranty claim report Form. DESCRIPTION -Each of the job descriptions listed covers all the works to be performed.from starting the servicing job to be the completion of the service when the unit is fully restored to the operating condition. This also include incidental works such as cleaning,adjustment and inspection of the parts involved. LABOR TIME -The Labor times are expressed in hours and tenths of an hour. ( 1 tenths of an hour = 6 minutes) -The time schedule has based on : 1.Service done by a mechanic with average ability and experience. 2.Use of special tools and mechanic’s hand tools. 3.Use of adequate repair facilities with flat concrete floor and hoist. -The listed time includes: 1.Repair diagnosis time 2.The time required to obtain necessary parts and tools. 3.The time required to clean and inspection parts during disassembly and assembly. -The listed time does not include: 1.The time required to clean and apply touch-up painting to the external outfits and implements not specifically referred to in this flat rate schedule, except for those jobs that must meet wash, clean and paint requirements. 2.Removal and reinstallation of optional equipment/implements and other attachments which are not mentioned in this flat rate schedule. DEFINITION OF TERMS -R&R-----To remove and reinstall the same part or a new part for replacement. -O/H------To check specific component or subassembly by overhauling for any functional defect: If defect is found, it is to be reconditioned completely. -RENEW-To install a new part after removing used part (which may be broken removal). -ADJUST-To make adjustment using necessary tools/instruments to restore to the normal operating condition. Due to our policy of continuously improving products,the information contained herein is subject to change without notice.

APPLIED MODEL 2310, 2810, 3510, 4110, 4510C APPLIED MODEL 2310HST, 2810HST, 3510HST APPLIED MODEL 7010

CONTENT (GEAR TYPE) APPLIED MODEL : 2310, 2810, 3510, 4110, 4510C 1. EN -----------------------------------------------------ENGINE (1) EN01 : NOZZLE, HOLDER GROUP (2) EN02 : COOLING GROUP (3) EN03 : LUBRICATION GROUP (4) EN04 : CAM SHAFT, INJECTION GROUP (5) EN05 : ROCKER ARM, TIMING GEAR GROUP (6) EN06 : CRANK, PISTON, FLYWHEEL GROUP (7) EN07 : SPEED CONTROL, ENGINE STOP GROUP (8) EN08 : INLET, EXHAUST GROUP (9) EN09 : ELECTRICAL, etc GROUP (10) EN10 : ACCELERATOR, FUEL LINE GROUP 2. ST--------------------------------------------------STEERING (1) ST01 : STEERING WHEEL, PUMP GROUP (2) ST02 : FRONT AXLE, TIRE GROUP 3. TR------------------------------------------TRANSMISSION (1) TR01 : CLUTCH, REVERSE GROUP (2) TR02 : MAIN, SUB, 4WD GEAR GROUP (3) TR03 : REAR TRANSMISSION, BRAKE GROUP (4) TR04 : PTO GROUP 4. HY-----------------------------------------------HYDRAULIC (1) HY01 : MAIN PUMP LINE, PTO GROUP (2) HY02 : CYLINDER, VALVE GROUP (3) HY03 : AUXILIRY VALVE, 3 POINT GROUP 5. EL----------------------------------------------ELECTRICAL (1) EL01 : ELECTRICAL GROUP 6. EX-------------------------------------------------EXTERIOR (1) EX01 : HOOD, GRILLE GROUP (2) EX02 : SEAT, FENDER GROUP 7. CA------------------------------------------------------CABIN APPLIED MODEL : 4510C (1) CA01 : CABIN ASSY GROUP (2) CA02 : AIRCONDITIONER, HEATER GROUP

CONTENT (GEAR TYPE) APPLIED MODEL : 7010 1. EN -----------------------------------------------------ENGINE (1) EN02 : COOLING, ENGINE ASSY GROUP (2) EN08 : INLET, EXHAUST GROUP (3) EN10 : ACCELERATOR, FUEL LINE GROUP 2. ST--------------------------------------------------STEERING (1) ST01 : STEERING WHEEL, PUMP GROUP (2) ST02 : FRONT AXLE, TIRE GROUP 3. TR------------------------------------------TRANSMISSION (1) TR01 : CLUTCH, REVERSE GROUP (2) TR02 : MAIN, SUB, 4WD GEAR GROUP (3) TR03 : REAR TRANSMISSION, BRAKE GROUP (4) TR04 : PTO GROUP 4. HY-----------------------------------------------HYDRAULIC (1) HY01 : MAIN PUMP LINE, PTO GROUP (2) HY02 : CYLINDER, VALVE GROUP (3) HY03 : AUXILIRY VALVE, 3 POINT GROUP 5. EL----------------------------------------------ELECTRICAL (1) EL01 : ELECTRICAL GROUP 6. EX-------------------------------------------------EXTERIOR (1) EX01 : HOOD, GRILLE GROUP 7. CA------------------------------------------------------CABIN APPLIED MODEL : 7010 (1) CA01 : CABIN ASSY GROUP (OPTIONAL) (2) CA02 : AIRCONDITIONER, HEATER GROUP

CONTENT (HST TYPE) APPLIED MODEL : 2310HST, 2810HST, 3510HST 1. EN -----------------------------------------------------ENGINE (1) EN01 : NOZZLE, HOLDER GROUP (2) EN02 : COOLING GROUP (3) EN03 : LUBRICATION GROUP (4) EN04 : CAM SHAFT, INJECTION GROUP (5) EN05 : ROCKER ARM, TIMING GEAR GROUP (6) EN06 : CRANK, PISTON, FLYWHEEL GROUP (7) EN07 : SPEED CONTROL, ENGINE STOP GROUP (8) EN08 : INLET, EXHAUST GROUP (9) EN09 : ELECTRICAL, etc GROUP (10) EN10 : ACCELERATOR, FUEL LINE GROUP 2. ST--------------------------------------------------STEERING (1) ST01 : STEERING WHEEL, PUMP GROUP (2) ST02 : FRONT AXLE, TIRE GROUP 3. TR------------------------------------------TRANSMISSION (1) TR01 : DAMPER, HST UNIT GROUP (2) TR02 : REVERSE, 4WD GEAR GROUP (3) TR03 : REAR TRANSMISSION, BRAKE GROUP (4) TR04 : PTO GROUP 4. HY-----------------------------------------------HYDRAULIC (1) HY01 : MAIN LINE, PTO VALVE GROUP (2) HY02 : CYLINDER, VALVE GROUP (3) HY03 : 3 POINT GROUP 5. EL----------------------------------------------ELECTRICAL (1) EL01 : ELECTRICAL GROUP 6. EX-------------------------------------------------EXTERIOR (1) EX01 : HOOD, GRILLE GROUP (2) EX02 : SEAT, FENDER GROUP

0.40 0.30 0.30 CORD R&R EN0109 1.20 1.00 1.00 GLOW PLUG, ALL R&R EN0108a 0.60 0.60 0.60 GLOW PLUG R&R EN0108 0.15 0.15 0.15 CLAMP R&R EN0107 0.15 0.40 1.20 0.60 1.20 0.60 0.60 1.20 0.60 40~50HP 0.15 0.30 1.00 0.60 1.00 0.60 0.50 1.00 0.60 35~39HP ~34HP 0.15 0.30 1.00 0.60 1.00 0.60 0.50 0.80 0.60 LABOR TIME TUBE RENEW CLAMP R&R INJECTION PIPE, ALL R&R INJECTION PIPE R&R GASKET/SEAL, ALL RENEW GASKET/SEAL RENEW OVERFLOW PIPE R&R NOZZLE/HOLDER ASSEMBLY, ALL R&R NOZZLE/HOLDER ASSEMBLY R&R DESCRIPTION JOB CODE EN0101 EN0101a EN0102 EN0103 EN0103a EN0104 EN0104a EN0105 EN0106 NOZZLE/HOLDER GROUP ENGINE EN01         

0.15 0.15 0.15 INSULATOR R&R EN0219 0.15 0.15 0.15 SAFTY COVER R&R EN0218 0.15 0.15 0.15 INSULATOR R&R EN0217 0.25 0.25 0.25 BRACKET COMP R&R EN0216 0.35 0.35 0.35 INSULATOR R&R EN0215 0.30 0.30 0.00 RESERVOIR TANK ASSY R&R EN0213 0.15 0.15 0.15 CAP R&R EN0214 1.00 1.00 1.00 FAN DRIVE PULLY R&R EN0212 0.50 0.50 0.25 FAN BELT R&R EN0211 2.00 2.00 1.30 WATER PUMP ASSY O.H. EN0210 1.00 1.00 0.15 0.50 0.20 0.15 0.25 0.20 1.50 40~50HP 1.00 1.00 0.15 0.50 0.20 0.15 0.25 0.20 1.50 35~39HP ~34HP 0.70 1.10 0.15 0.40 0.20 0.15 0.15 0.15 0.40 LABOR TIME FAN & PULLEY R&R THERMOSTAT SUPPORT R&R THERMOSTAT SWITCH R&R THERMOSTAT R&R RETURN PIPE R&R DRAIN PIPE ASSY R&R WATER LOWER PIPE R&R WATER UPPER PIPE R&R RADIATOR ASSY R&R DESCRIPTION JOB CODE EN0201 EN0202 EN0203 EN0204 EN0205 EN0206 EN0207 EN0208 EN0209 COOLING GROUP ENGINE EN02                   

0.15 0.15 0.15 BREATHER PIPE & CAP R&R EN0313 0.50 0.50 0.50 RELIEF VALVE ASSY R&R EN0314 0.50 0.50 0.50 HEAD COVER & GASKET R&R, RENEW EN0312 3.00 3.00 1.80 CYLINDER HEAD & GASKET R&R, RENEW EN0311 4.20 4.20 3.20 OIL PUMP DRIVE GEAR R&R EN0310 4.50 4.00 16.00 0.50 1.50 1.30 3.50 0.50 0.25 40~50HP 4.50 4.00 16.00 0.50 1.50 1.30 3.50 0.50 0.25 35~39HP ~34HP 3.50 3.00 12.5 0.40 1.50 1.30 2.20 0.50 0.30 LABOR TIME OIL PUMP ASSY O.H. OIL PUMP ASSY R&R CYLINDER BLOCK R&R OIL SWITCH R&R OIL STRAINER R&R OIL PAN & GASKET R&R, RENEW GEAR CASE ASSY & GASKET R&R, RENEW OIL FILTER SUPPORT R&R OIL FILTER RENEW DESCRIPTION JOB CODE EN0301 EN0302 EN0303 EN0304 EN0305 EN0306 EN0307 EN0308 EN0309 LUBRICATION GROUP ENGINE EN03              

3.00 0.20 0.50 8.00 40~50HP 3.00 0.20 0.50 8.00 35~39HP ~34HP 3.00 0.20 0.50 8.00 LABOR TIME INJECTION PUMPASSY R&R FUEL PIPE R&R FUEL FEED PUMP/GASKET R&R/RENEW FUEL CAM SHAFT ASSY R&R DESCRIPTION JOB CODE EN0401 EN0402 EN0403 EN0404 CAM SHAFT/INJECTION GROUP ENGINE EN04    

Mahindra '10' Series Tractors Flat Rate Manual

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