MAHINDRA Tractor 10-Series Flat Rate Mannual

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Mahindra OPERATOR’S MANUAL FOR TRACTORS (4510) Mahindra U.S.A. Inc. 17723, FM 2920 Tomball, Texas U.S.A.

DAEDONG Off-Road compression-Ignition Engine Emission Control System Warranty statement EMISSION RELATED SYSTEM DEFECT WARRANTY The warranty period shall begin on the date the engine or equipment is delivered to an ultimate purchaser. The use of alternative fuels shall not void the warranties on any engine certified to use such fuel. Daedong-USA INC.warrants to the ultimate purchaser and each subsequent purchaser of certified off- road compression-ignition engine(powering off-road machines and equipment),that such engine is; 1) Designed,built,and equipped so as to confirm with all applicable regulations adopted by the United States Environmental Protection Agency and the California Air Resource Board. 2) Free from defects in materials and workmanship which cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer's application for certification for period of five years or 3000 hours of operation, whichever occurs first , for all engines rated at 19 kw and greater, except as noted below. In the absence of a device to measure hours of use, the engine shall be warranted for a period of five years. For all engines rated less than 19 kw, and for constant speed engine rated under 37 kw with rated speeds higher than or equal to 3000 rpm, the period of two years or 1500 hours of operation, whichever occurs first, shall apply. In the absence of a device to measure hours of use, the engine shall be warranted for a period of two years. If a warranted part fails because of a defect during the terms of this warranty,Daedong-USA will repair or replace it at any authorized Daedong-USA dealer.Any other parts damaged by the failure of a warranted part will also be repaired or replaced.The repair and/or replacement will be made at no charge to the owner for parts,labor and diagnosis.Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty periods. In case of emergency,repairs may be performed at any service establishment,or by the owner,using any replacement part. Daedong-USA INC. will reimburse the owner for their expenses,including diagnostic charges for such emergency repair.These expenses shall not exceed Daedong-USA INC.suggested retail price for all warranted parts replaced,and labor charges based on Daedong-USA INC.recommended time allowance for the warranty repair and geographically appropriate hourly labor rate. A part not available within 30 days or a repair not being complete within 30 days constitute an emergency. As a condition of reimbursement,replaced parts and receipt invoices must be presented at a place of business of an authorized Daedong engine dealer or other establishment authorized by Daedong-USA INC.

This warranty covers the following emission-related parts and components. -Fuel Injection pump -Nozzle Assembly -Injection pipe -Turbocharger (if equipped) -Intake,Exhaust manifold If failure of one of these components results in failure of another part,both will be covered by this warranty. Any replacement part may be used for maintenance or repairs,The owner should ensure that such parts are equivalent in design and durability to Daedong genuine parts. Use of non-genuine Daedong parts does not invalidate the warranty.However Daedong-USA INC. is not liable for parts,which are not genuine Daedong parts. RESPONSIBILITY AND LIMITATIONS. These warranties are subject to the following; DAEDONG-USA INC.RESPONSIBILITIES. During the emission warranty period,if a defect in material or workmanship of a warranted parts or component is found.Daedong-USA INC.will provide; -New,remanuctured,or repaired parts and/or components required to correct the defect. Items replaced under this warranty become the property of Daedong-USA INC. -Labor,during normal working hours,required to make the warranty repair. This includes diagnosis and labor to remove and install the engine,if necessary. Owner’s Warranty Responsibilities. As the Daedong-USA INC.off-road compression-ignition engine owner,you are responsible for the performance of the required maintenance listed in your Owner’s Manual. Daedong-USA INC.recommends that you retain all receipts covering maintenance on you Daedong engine but Daedong-USA INC.cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.However,if the lack of required maintenance was the reason for the repair,then the claim will be denied. You are responsible for presenting your Daedong engine to a Daedong-USA INC.dealer as soon as a problem exists.The warranty repairs should be completed in a reasonable amount of time,not to exceed 30 days. As the Daedong engine owner,you should also be aware that Daedong-USA INC.may deny you warranty coverage if your Daedong engine or parts has failed due to abuse,neglect,improper maintenance or unapproved modifications.if you have any questions regarding your warranty rights and responsibilities, you should contact Daedong-USA INC.Kioti Tractor. Division at 1801 Quality Drive(Tel.No;1-252-291-6111)

LIMITATION The emission control system defects warranty and the emission control system performance warranty shall not apply to: -malfunctions in any part directly caused by abuse,misuse,modification,improper adjustment except those done by a dealership during warranty service work,alterations,tempering connections,improper or inadequate maintenance,neglect or use of leaded diesel or other fuels not recommended in the owner’s Manual. -Damage resulting from accident or an Act of God. -Failure that are a direct result of a lack of performance of required emission control maintenance as outlined in your Owner’ Manual. -Parts or accessories used in applications for which they were not designed or not approved for use on the engine by Daedong-USA INC. -Parts not supplied by Daedong-USA INC. or damage to other parts caused directly by non-Daedong parts or non-equivalent parts. -The charge for diagnostic labor which does not lead to the determination that a warrantable condition exists. - Daedong-USA INC. is not responsible for incidental or consequential damages such as downtime or loss-use of engine powered equipment. -Although you purchase the equipment on which Daedong engine is mounted, if the equipment is not manufactured by Daedong, you will make contact with purchasing dealer. Emergency Service If emergency Emission Control System Warranty service is required and the owner is unable to readily locate an authorized Daedong dealer or if a warranted part is available within 30 days, then, repairs may be performed at any available service establishment, or by the owner, using any replacement part. Daedong will reimburse the owner for the owner’s expenses including diagnostic charges for such emergency repair or replacement at Daedong’s suggested retail price for all warranted parts replaced and labor charges based on Daedong’s recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate. Replaced part and copies of paid original receipts must be available for presentation to Daedong as a condition of reimbursement for these emergency repairs. In addition, the owner must provide Daedong a detailed description indicating why the situation was considered an emergency and why an authorized Daedong dealer was not available. Additional information may be obtained by calling 1-252-291-6111. A repair not being complete within 30 days constitutes an emergency.

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Daedong-USA, INC. are pleased to explain the emission control system warranty on your 2004 and later engine. In California, new off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. Daedong-USA, INC. must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine. Your emission control system may include parts such as the fuel-injection system and the air induction system. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, Daedong-USA, INC. will repair your off-road compression ignition engine at no cost to you including diagnosis, parts, and labor. MANUFACTURER’S WARRANTY COVERAGE; The 2003 and later off-road compression-ignition engines; For all engines rated under 19 kW and for constant speed engines rated under 37 kW with rated speeds greater than or equal to 3,000 rpm, the warranty period is 1,500 hours or 2 years of use, whichever first occurs, after date of delivery to initial owner. For all other engines rated at or above 19 kW, the warranty period is 3,000 hours or 5 years of use, whichever first occurs, after date of delivery to the initial owner. If any emission-related part on your engine is defective, the part will be repaired or replaced by Daedong-USA, INC. OWNER’S WARRANTY RESPONSIBILITIES; —As the off-road compression ignition engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. Daedong-USA, INC. recommends that you retain all receipts covering maintenance on your off road compression ignition engine, but Daedong-USA, INC. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. —As the off-road compression ignition engine owner, you should however be aware that Daedong-USA, INC. may deny you warranty coverage if your off-road compression ignition engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

— Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no longer operating in compliance with California’s emissions requirements. — You are responsible for initiating the warranty process. The CARB suggests that you present your off- road compression ignition engine to a Daedong-USA, INC. dealer as soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as possible. — If you have any questions regarding your warranty rights and responsibilities, you should contact Daedong-USA, INC. Kioti Tractor Division at 1801 Quality Drive (Tel.No ; 1-252-291-6111) — Although you purchase the equipment on which Daedong engine is mounted, if the equipment is not manufactured by Daedong, you will make contact with purchasing dealer. MAINTENANCE RECOMMENDATION Some Daedong-USA, INC off-road compression ignition engines are certified by the United States Environmental Protection Agency and California Air Resource Board to comply with smoke and gaseous emission standards prescribed by federal laws at the time of maintenance. The engine is certified if it has a special certification label. A Daedong engine dealer can also inform you if the engine is certified. Efficiency of emission control and engine performance depends on adherence to proper operation and maintenance recommendations and use of recommended fuels and lubricating oils. It is recommended that major adjustments and repair be made by your authorized Daedong engine dealer. Various chemical fuel additives, which claim to reduce visible smoke, are available commercially. Although additives have been used by individuals to solve some isolated smoke problems in the field, they are not recommended for general use. Federal smoke regulations require that engines be certified without smoke depressants. The corrective step taken immediately on discovery of worn parts, which may affect emission levels, will help assure proper operation of emission control system. The use of genuine Daedong parts recommended. Suppliers of non-Daedong parts must assure the owner that the use of such parts will not adversely affect emission levels. Regular maintenance intervals, along with special emphasis on the following items, are necessary to keep exhaust emissions within acceptable limit for the useful life of the engine. Refer to the maintenance intervals. If the engine is operation under severe conditions, adjust the maintenance exhaust emissions within acceptable limit for the useful life of the engine. The following is an explanation of maintenance for emission-related components. See the Maintenance schedule for specific interval for the following items.

FUEL INJECTION PUMP OR NOZZLES – Fuel injection pumps or nozzles are subject to tip wear as a result to fuel contamination. This damage can cause an increase in fuel consumption,the engine to emit black smoke misfire or run rough. Inspect, test, and replace if necessary. Fuel injection pumps can be tested by an authorized Daedong engine dealer. TURBOCHARGER – Check for any unusual sound or vibration in the turbocharger. Inspect inlet and exhaust piping and connections. Check bearing condition and perform maintenance as described in the Maintenance Schedule. Slow engine response and low power may indicate a need for adjustment or repair. Your Daedong engine dealer is equipped with the necessary tools, personnel, and perform this service. Owner is encouraged to keep adequate maintenance records, but the absence of such, in and of itself, will not invalidate the warranty. The machine or equipment owner may perform routine maintenance, repairs and other non warranty work or have it done at any repair facility. Such non-warranty work need not be performed at a designated warranty station in order for the warranty to remain in force. CUSTOMER ASSISTANCE – EMISSION CONTROL SYSTEM WARRANTY; Daedong-USA INC. aims to ensure that the Emission Control Systems Warranty is properly administrated. In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control System Warranty, call or write. Daedong-USA, INC. Kioti Tractor Division at 1801 Quality Drive Tel. No ; 1-252-291-6111 Fax. No ; 1-252-291-9161 -Authorized dealers are recommended for major maintenance and repair work as they are staffed with trained personnel, proper tools and are aware of the latest maintenance methods and procedures. Owners and others who desire to perform their own work should purchase a Service Manual and obtain current information from their Daedong engine dealer . -In case of purchasing the equipment on which Daedong engine is mounted, if the equipment is not manufactured by Daedong, the equipment owner will make contact with purchasing dealer.

FOREWARD Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of troubling the service. The introduction in this manual set out the correct manner of operating, maintaining and checking the tractor to ensure long-term durability. Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries. Please note that in some cases differences can exist between this manual and your tractor due to the manufacture’s policy of constant product improvement. In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem. 1 WARNING CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer,birth defects or other reproductive harm WARNING SIGNS IN THIS MANUAL The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor. Hazard or unsafe practice that can lead in injury or death. Instructions for the correct operation of the machine which, if followed, will ensure that it performs at it’s best Hazard or unsafe practice that can lead to severe injury or death. Serious hazard with a very high level of risk of either serious injury or death MEANING OF THE SIGN SIGN All information,illustrations and specifications in this manual are based on latest information available at the time of publication.The right is reserved to make changes at any time without notice. Caution Danger Warning Important

CONTENTS 1. Tractor Identification 3 2. About this manual 4 3. Introduction & description 5~7 4. Owner assistance 8 5. ROPS (Roll over protection structures) 9 6. Safety instructions, Do’s & Don’ts 12~25 7. Safety signs 26~28 8. Universal symbols 29 Section A 9. Controls, Instruments & Operations 31~51 Section B 10. Lubrication & maintenance 53~74 Section C 11. CABIN 75~81 12. Air conditioning system 82~88 Section D 13. Specifications 89~91 14. Fuel saving Tips 92~93 15. Fault tracing 94~97 16. Wiring Diagram 99~106 17. Tractor history card 107 18. Service record 108 19. Daily operating Log 109 20. Part replacement record 110 Sr. No. Description Page No. All information, illustrations and specifications in this manual are based on latest information available at the time of publication. The right is reserved to make changes at any time without notice. 2

MAHINDRA Tractor 10-Series Flat Rate Mannual

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