Kioti Daedong NX4510 NX5010 NX5510 NX6010 Tractor Service & Repair Manual

NX4510(C)(H)(CH) NX5010(C)(H)(CH) NX5510(C)(H)(CH) NX6010H(CH) WORKSHOP MANUAL

We reserve the right to make changes throughout the entire manual at any time without notice. • Using unspecified parts, fuel and lubricants other than KIOTI's genuine parts can damage the tractor and such damage will not be covered by warranty. • IMPORTANT REMARK PREFACE This manual is to provide servicing personnel with information on the general speciﬁcations, service, operating principle, troubleshooting, exploded view including part name, removing and installing procedures for NX4510, NX5010, NX5510, NX6010 tractors with high-end technology. All information in this manual is based on the latest product information available at the time of publication. Therefore, some of the information in this manual may differ from the machine you have. KIOTI has a principle to apply update to the next edition of the manual if there is any. However, KIOTI has no obligation to modify the contents in this manual, especially the contents in the manual which is already distributed or published. The modified information is available in KIOTI's online electronic manual system (DEMSS). This manual is ultimately to satisfy customers with best performance of tractor. If there is any typo, wrong information or question for this manual, feel free to contact KIOTI. 2013. 12 service division DAEDONG INDUSTRIAL Co., Ltd.

TABLE OF CONTENTS CHAPTER 1 SAFETY FIRST CHAPTER 2 GENERAL CHAPTER 3 ENGINE CHAPTER 4 CLUTCH CHAPTER 5 TRANSMISSION CHAPTER 7 REAR AXLE CHAPTER 8 BRAKE CHAPTER 9 FRONT AXLE CHAPTER 11 HYDRAULIC SYSTEM CHAPTER 12 ELECTRIC & CALIBRATION CHAPTER 10 STEERING SYSTEM CHAPTER 13 CABIN CHAPTER 14 AIR CONDITIONER & HEATER CHAPTER 15 INDEX CHAPTER 6 HST

TABLE OF CONTENTS SAFETY FIRST NX4510(C)(H)(CH) NX5010(C)(H)(CH) NX5510(C)(H)(CH) NX6010H(CH) CHAPTER 1 1. FOR SAFETY .......................................... 1-2 1.1 Alert symbols.......................................... 1-2 2. SAFETY TIPS .......................................... 1-3 2.1 Safety gear ............................................. 1-3 2.2 Work place ............................................ 1-3 2.3 Safety instructions when preparing tractor .. 1-4 2.4 Avoid ﬁres............................................... 1-4 2.5 Cautions when handling the battery ....... 1-5 2.6 Cautions for high pressure hoses ............... 1-5 2.7 Use of appropriate tools and equipment 1-6 2.8 Handling of hazardous materials............ 1-6 2.9 Handling of rotating blade, shaft and driving belt .............................. 1-7 2.10 Prevention of scald................................. 1-7 2.11 Disposal of environmental waste ........... 1-8 2.12 Cautions when handling tires ................. 1-8 3. SAFETY DECALS ................................... 1-9 3.1 Location of decals .................................. 1-9

1 -2 DN60-W00 SAFETY FIRST SAFETY FIRST GENERAL GENERAL ENGINE ENGINE CLUTCH CLUTCH TRANSMI SSION TRANSMISSION HST REAR AXLE REAR AXLE BRAKE BRAKE FRONT AXLE FRONT AXLE STEERING SYSTEM STEERING SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM ELECTRIC & CALIBRATION ELECTRIC SYSTEM CABIN CABIN A/C & HEATER A/C AND HEATER INDEX NX4510(C)(H)(CH) NX5010(C)(H)(CH) NX5510(C)(H)(CH) NX6010H(CH) REAR AXLE HST SAFETY FIRST - FOR SAFETY 1. FOR SAFETY Most accidents can be avoided if basic safety instructions and regulations are followed. Always follow the safety regulations and avoid any dangerous situation to prevent an accident. You can be unexpectedly injured if inspecting or servicing the tractor without full knowledge of it. Read the service manual carefully before starting servicing and follow the instructions for servicing, maintenance and inspection to prevent any injury. • • T46W001A 1.1 ALERT SYMBOLS In this manual, the following safety-alert symbols are used. Their meanings are as follows: REMARK ▶ Broaden your knowledge with additionally supplied service information for optimal service. • T46W002A REMARK CAUTION ▶ This mark indicates potentially hazardous situation which, if not observed, may result in serious injury. • T46W004A CAUTION IMPORTANT ▶ This mark indicates emphasis on information which can be confused when servicing. If this information is not carefully read and observed, the tractor can- not fully function or may be damaged. • T46W003A WARNING ▶ This mark indicates hazardous situation which, if not observed, may result in death or injury. • T46W005A WARNING READ MANUAL!

1 -3 DN60-W00 SAFETY FIRST GENERAL GENERAL ENGINE ENGINE CLUTCH CLUTCH TRANSMI SSION TRANSMISSION HST REAR AXLE REAR AXLE BRAKE BRAKE FRONT AXLE FRONT AXLE STEERING SYSTEM STEERING SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM ELECTRIC & CALIBRATION ELECTRIC SYSTEM CABIN CABIN A/C & HEATER A/C AND HEATER INDEX NX4510(C)(H)(CH) NX5010(C)(H)(CH) NX5510(C)(H)(CH) NX6010H(CH) REAR AXLE HST SAFETY FIRST - SAFETY TIPS 2. SAFETY TIPS 2.1 SAFETY GEAR A. VENTILATING SYSTEM The service should be performed in well-ventilated area. If the engine should be started in an enclosed place, the exhaust gas pipe should be installed. T46W006A California Proposition 65 Warning Inhaling exhaust gas can cause cancer or damage the generative function leading to infertility. • WARNING When working on the tractor, wear safety gloves, safety shoes, ear plugs, safety goggles, safety helmet, working clothes, etc. appropriate for your working environ- ment. Never wear loose fitting clothing or a tie which can be caught to the rotating part. According to the statistics, most accidents that occurred with rotating parts are due to this inappropriate manner of wearing clothes. 2.2 WORK PLACE T46W007A B. SAFE WORKING PLACE T46W008A The work should be done in a wide, level and safe place to prevent slip and fall accident. C. ILLUMINATION The work place should be well illuminated. If working in a dark place or under the tractor, use the work lamp. The work lamp should be covered by the safety cover. The bulb can cause fire due to leaked fuel if it is broken. D. SAFETY EQUIPMENT Be sure to keep a first aid kit and fire extinguisher han- dy at all times. E. CLEAN WORKING AREA Keep the working area clean before and during work. If any oil or fuel is spilled, it should be cleaned up immedi- ately.

1 - DN60-W00 SAFETY FIRST SAFETY FIRST GENERAL GENERAL ENGINE ENGINE CLUTCH CLUTCH TRANSMI SSION TRANSMISSION HST REAR AXLE REAR AXLE BRAKE BRAKE FRONT AXLE FRONT AXLE STEERING SYSTEM STEERING SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM ELECTRIC & CALIBRATION ELECTRIC SYSTEM CABIN CABIN A/C & HEATER A/C AND HEATER INDEX NX4510(C)(H)(CH) NX5010(C)(H)(CH) NX5510(C)(H)(CH) NX6010H(CH) REAR AXLE HST Lower the implement on to the ground. • T46W009A 2.3 SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR T46W010A Stop the engine and remove the key. Put "Do not operate" label on the tractor if necessary. • • 2. AVOID FIRES Never smoke or allow flames in your work area when servicing the fuel system. • T46W011A T46W012A Keep flames or sparks away from the spray paint or fuel containers and be careful of leak. • T46W013A Always disconnect the battery cable before servicing. Be extra cautious of fire when welding. • • T46W014A Always keep a fire extinguisher in workshop. • SAFETY FIRST - SAFETY TIPS

Kioti Daedong NX4510 NX5010 NX5510 NX6010 Tractor Service & Repair Manual

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