Kioti Daedong CK Tractors (CK25, CK25H, CK27, CK27H, CK30, CK30H, CK35, CK35H) OEM Service & Repair Manual

CK25/27/30/35 (CK25H/27H/30H/35H)

This manual is to provide servicing personnel with information on the general specifications, service, operating principle, troubleshooting, exploded view including part name, removing and installing procedures for CK25/27/30/ 35 and CK25H/27H/30H/35H tractors with high-end technology. All information in this manual is based on the latest product information available at the time of publication. Therefore, some of the information in this manual may differ from the machine you have. DAEDONG has a principle to apply update to the next edition of the manual if there is any. However, DAEDONG has no obligation to modify the contents in this manual, especially the contents in the manual which is already distrib- uted or published. The modified information is available in DAEDONG’s online electronic manual system (DEMSS). This manual is ultimately to satisfy customers with best performance of tractor. If there is any typo, wrong information or question for this manual, feel free to contact DAEDONG. 2008. 06 Overseas service team DAEDONG INDUSTRIAL Co., Ltd. IMPORTANT • Using unspecified parts, fuel and lubricants other than DAEDONG’s genuine parts can damage the tractor and such damage will not be covered by warranty. REMARK • We reserve the right to make changes through- out the entire manual at any time without notice.

SAFETY FIRST GENERAL ENGINE CLUTCH TRANSMISSION HST REAR AXLE BRAKE FRONT AXLE STEERING SYSTEM HYDRAULIC SYSTEM ELECTRIC SYSTEM INDEX

TABLE OF CONTENTS SAFETY FIRST CK25/27/30/35 1. FOR SAFETY .......................................................................... 0-2 1.1 Alert symbols .................................................................. 0-2 2. SAFETY TIPS ......................................................................... 0-3 2.1 Safety gear ...................................................................... 0-3 2.2 Work place ....................................................................... 0-3 2.2.1 Ventilating system ................................................ 0-3 2.2.2 Safe working place ............................................... 0-3 2.2.3 Illumination ............................................................ 0-3 2.2.4 Safety equipment .................................................. 0-3 2.2.5 Clean working area ............................................... 0-3 2.3 Safety instructions when preparing tractor .................. 0-4 2.4 Avoid fires ........................................................................ 0-4 2.5 Cautions when handling the battery .............................. 0-5 2.6 Cautions for high pressure hoses .................................. 0-6 2.7 Use of appropriate tools and equipment ....................... 0-6 2.8 Handling of hazardous materials ................................... 0-6 2.9 Handling of rotating blade, shaft and driving belt ......... 0-7 2.10 Prevention of scald .......................................................... 0-7 2.11 Disposal of environmental waste ................................... 0-8 2.12 Cautions when handling tires ......................................... 0-8 3. SAFETY DECALS ................................................................... 0-9

2 D704-W01 Jun. 2008 CLUTCH TRANSMISSION ENGINE HST FRONTAXLE STEERING BARKE ELECTRIC INDEX HYDRAULIC GENERAL REARAXLE CK25/27/30/35 • Most accidents can be avoided if basic safety instructions and regulations are followed. Always follow the safety regulations and avoid any dangerous situation to prevent an accident. • You can be unexpectedly injured if inspecting or servicing the tractor without full knowledge of it. Read the service manual carefully before starting servicing and follow the instructions for servicing, maintenance and inspection to prevent any injury. 1.1 ALERT SYMBOLS In this manual, the following safety-alert symbols are used. Their meanings are as follows: 1. FOR SAFETY T46W001A • Broaden your knowledge with additionally supplied service information for optimal service. • This mark indicates potentially hazardous situation which, if not observed, may result in serious injury. • This mark indicates emphasis on information which can be confused when servicing. If this information is not carefully read and observed, the tractor cannot fully function or may be damaged. • This mark indicates hazardous situation which, if not observed, may result in death or injury. T46W004A T46W002A T46W005A T46W003A A. REMARK B. CAUTION C. IMPORTANT D. WARNING READ MANUAL! REMARK CAUTION WARNING SAFETY FIRST - FOR SAFETY

3 D704-W01 Jun. 2008 CLUTCH TRANSMISSION ENGINE HST FRONTAXLE STEERING BARKE ELECTRIC INDEX HYDRAULIC GENERAL REARAXLE CK25/27/30/35 2.1 SAFETY GEAR When working on the tractor, wear safety gloves, safety shoes, ear plugs, safety goggles, safety helmet, working clothes, etc. appropriate for your working environment. Never wear loose fitting clothing or a tie which can be caught to the rotating part. According to the statistics, most accidents that occurred with rotating parts are due to this inappropriate manner of wear- ing clothes. 2. SAFETY TIPS 2.2 WORK PLACE 2.2.1 VENTILATING SYSTEM The service should be performed in well-ventilated area. If the engine should be started in an enclosed place, the exhaust gas pipe should be installed. 2.2.2 SAFE WORKING PLACE The work should be done in a wide, level and safe place to prevent slip and fall accident. 2.2.3 ILLUMINATION The work place should be well illuminated. If working in a dark place or under the tractor, use the work lamp. The work lamp should be covered by the safety cover. The bulb can cause fire due to leaked fuel if it is broken. 2.2.4 SAFETY EQUIPMENT Be sure to keep a first aid kit and fire extinguisher handy at all times. 2.2.5 CLEAN WORKING AREA Keep the working area clean before and during work. If any oil or fuel is spilled, it should be cleaned up immediately. T46W006A T46W008A T46W007A • California Proposition 65 Warning Inhaling exhaust gas can cause cancer or damage the generative function leading to infertility. WARNING SAFETY FIRST - SAFETY TIPS

4 D704-W01 Jun. 2008 CLUTCH TRANSMISSION ENGINE HST FRONTAXLE STEERING BARKE ELECTRIC INDEX HYDRAULIC GENERAL REARAXLE CK25/27/30/35 T46W009A T46W011A 2.3 SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR T46W010A 2.4 AVOID FIRES T46W012A T46W013A T46W014A • Lower the implement on to the ground. • Stop the engine and remove the key. • Put “Do not operate” label on the tractor if necessary. • Never smoke or allow flames in your work area when servicing the fuel system. • Keep flames or sparks away from the spray paint or fuel containers and be careful of leak. • Always disconnect the battery cable before servicing. • Be extra cautious of fire when welding. • Always keep a fire extinguisher in workshop. SAFETY FIRST - SAFETY TIPS

Kioti Daedong CK Tractors (CK25, CK25H, CK27, CK27H, CK30, CK30H, CK35, CK35H) OEM Service & Repair Manual

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