Jinma 200 Series Tractors Owners Manual
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Jinma 200 series Tractor Users Manual
MCE 2004.01
JINMA 200 Series
DOCUMENTATION
Edited by: Steve Bradshaw
Malacat Enterprises
Cobble Hill, B.C.
Version 0.2 Page 1 of 52
Jinma 200 series Tractor Users Manual
MCE 2004.01
Table of Contents
INTRODUCTION......................................................................................................................................7
Sources of data .................................................................................................................................7
PARTS.............................................................................................................................................. 7
Yancheng Tractor Factory..........................................................................................................................8
THE RULES.............................................................................................................................................. 9
Preventing Farm Machine Hazards .......................................................................................................... 11
AEX-593-91................................................................................................................................... 11
Shear and Cutting Points................................................................................................................ 11
Pinch Points ................................................................................................................................... 12
Wrap Points ................................................................................................................................... 12
Crush Points ...................................................................................................................................12
Free-Wheeling Parts....................................................................................................................... 13
Springs............................................................................................................................................ 13
Burn Points..................................................................................................................................... 13
Hydraulic Systems.......................................................................................................................... 13
MATERIAL SAFETY DATA SHEETS................................................................................................. 15
DISPOSAL OF POL WASTE........................................................................................................ 16
ENVIROMENTIAL LAW............................................................................................................. 16
Controls and Instruments......................................................................................................................... 17
Instruments (Standard)....................................................................................................................17
Amp meter:..................................................................................................................................... 17
Water Temperature Gauge: .............................................................................................................17
Oil Pressure Gauge......................................................................................................................... 17
Tachometer..................................................................................................................................... 17
Turning Signal Switch.................................................................................................................... 17
Work Light Switch......................................................................................................................... 17
Horn Button.................................................................................................................................... 17
Headlight Switch............................................................................................................................ 17
Starting Switch............................................................................................................................... 18
Instruments (Optional)............................................................................................................................. 18
Amp meter...................................................................................................................................... 18
Water Temperature Gauge.............................................................................................................. 18
Tachometer/Hour Meter: ................................................................................................................ 18
Oil Pressure Gauge......................................................................................................................... 18
Fuel Gauge...................................................................................................................................... 18
OPERATING CONTROLS..................................................................................................................... 19
Engine Shutoff Handle................................................................................................................... 19
Compression Release...................................................................................................................... 19
Hand Throttle.................................................................................................................................. 19
Clutch Pedal.................................................................................................................................... 19
4WD Selector..................................................................................................................................19
Version 0.2 Page 2 of 52
Jinma 200 series Tractor Users Manual
MCE 2004.01
Transmission Gear Selector ............................................................................................................ 19
Hi-Lo Range Gear Shifting Lever.................................................................................................. 20
Left and Right Brake Pedals........................................................................................................... 20
Foot Throttle Pedal......................................................................................................................... 20
Parking Brake Lock Pawl............................................................................................................... 20
Creeper Shifting Lever................................................................................................................... 20
Hydraulic Control Lever................................................................................................................. 20
Differential Lock Lever.................................................................................................................. 20
Hydraulic Speed Regulator............................................................................................................. 20
Control and Operation of the Tractor ....................................................................................................... 21
Starting Engine............................................................................................................................... 21
Warm weather over 32 Degrees F..............................................................................................21
Cold weather below 32 Degrees F ............................................................................................ 21
Operating the Tractor...................................................................................................................... 21
Driving the Tractor......................................................................................................................... 22
Proper speed should be selected for best productivity. ..................................................................22
Stopping the Tractor....................................................................................................................... 22
Tractor Operation Safety................................................................................................................ 22
Control and Operation of the Working Devices .......................................................................................23
Control and Operation of PTO............................................................................................................ 23
Control and Operation of Hydraulic Hitch System............................................................................. 24
Position Control.............................................................................................................................. 24
Floating Control..............................................................................................................................24
Control of the Lowering Speed of the Implement .......................................................................... 24
Operation of Hitch System.................................................................................................................. 24
Adjusting of Longitudinal Level.................................................................................................... 24
Adjusting of Lateral Level.............................................................................................................. 25
Use of the Electrical Equipment .............................................................................................................. 26
Battery.............................................................................................................................................26
The Starter...................................................................................................................................... 26
Maintenance Schedule for the Tractor ..................................................................................................... 27
Daily Maintenance.......................................................................................................................... 27
50 Hour Maintenance (Every 50 Hours).........................................................................................27
250 Hour Maintenance (Every 250 Hours).....................................................................................27
500 Hour Maintenance (Every 500 Hours).....................................................................................27
1000 Hour Maintenance (Every 1000 Hours).................................................................................28
Maintenance for Long Term Storage.............................................................................................. 28
Tractor Adjustments................................................................................................................................. 29
Adjustment of clutch.......................................................................................................................29
Adjustment of brake....................................................................................................................... 30
Adjustment of disc brake................................................................................................................ 31
Free state adjustment of disc brake ........................................................................................... 31
Travel adjustment of brake pedal ............................................................................................... 31
Troubleshooting guide for Diesel Engines...............................................................................................32
SERVICE ADVISORIES........................................................................................................................ 34
Version 0.2 Page 3 of 52
Jinma 200 series Tractor Users Manual
MCE 2004.01
50 hour, Head Re-torque.................................................................................................................34
18-28 HP Jinma Tractor Hydraulic Fluid Intake Filter ................................................................. 36
Backhoe Hydraulic Fluid Intake Filter .......................................................................................... 38
Injector Pump Oil .......................................................................................................................... 40
Oil Drains .......................................................................................................................................41
Ignition Switch Retrofit ................................................................................................................. 42
Jinma 254 Specifications..........................................................................................................................43
Jinma Crate Tractor Assembly ................................................................................................................ 46
Jinma JW-03 Backhoe Info ..................................................................................................................... 50
PIVET PINS................................................................................................................................... 50
Enlarge outrigger pads. ............................................................................................................... 51
Strengthen lower sub-frame. ......................................................................................................... 51
Stiffen up rear mount .................................................................................................................... 52
Version 0.2 Page 4 of 52
Jinma 200 series Tractor Users Manual
MCE 2004.01
Index of Illustrations, drawings and photos.
Figure 1. A 254 at the factory...................................................................................................... 8
Figure 2. Yancheng City.............................................................................................................. 8
Figure 3. Old Factory with dirt floors .......................................................................................... 8
Figure 4. New factory machine shop........................................................................................... 8
Figure 5. Engine assembly in the new plant................................................................................ 8
Figure 6. Map of Jiansu Province ............................................................................................... 8
Figure 7. Shear Point.................................................................................................................... 11
Figure 8. Pinch Points.................................................................................................................. 12
Figure 9. Crush Points.................................................................................................................. 13
Figure 10. Spring dangers............................................................................................................. 13
Figure 11. Old style instrument panel ........................................................................................... 17
Figure 12. Old style lower dash switches .....................................................................................17
Figure 13. New style electronic instrument cluster ....................................................................... 18
Figure 14. New style lower dash switches .................................................................................... 18
Figure 15. Driving Controls.......................................................................................................... 19
Figure 16. Ignition Switch ........................................................................................................... 21
Figure 17. Clutch cut away diagram............................................................................................. 29
Figure 18. Brake cut away diagram.............................................................................................. 30
Figure 19. TY-290 Engine............................................................................................................ 34
Figure 20. JM204 TY29 Engine with valve cover removed ........................................................ 34
Figure 21. Close-up of JM-204 TY290 engine head.....................................................................34
Figure 22. Y385 Torque Sequence, used for JM254/284............................................................. 35
Figure 23. TY20 Torque Sequence, used in JM184/204/224....................................................... 35
Figure 24. Hydraulic Filter Assembly...........................................................................................36
Figure 25. Hydraulic filter disassembly........................................................................................ 37
Figure 26. Hydraulic Filter Parts...................................................................................................37
Figure 27. Hoe Hydraulic Oil Filter .............................................................................................. 38
Figure 28. Hoe Hydraulic Filter o-ring......................................................................................... 38
Figure 29. Fuel Injector Oil filler (A) & Drain (C) ....................................................................... 40
Figure 30. Fuel Injector Breather (A) and Cap (B)...................................................................... 40
Figure 31. Fuel Injector Assembly................................................................................................ 40
Figure 32. Fuel Injector Steel Balls.............................................................................................. 40
Figure 33. Transmission Oil Drain............................................................................................... 41
Figure 34. Engine Oil Drain.......................................................................................................... 41
Figure 35. Hydraulic System Oil Drain........................................................................................ 41
Figure 36. JW-03 Backhoe showing modification points............................................................. 50
Figure 37. Flat bar details............................................................................................................. 50
Figure 38. JW-03 Pivot pins......................................................................................................... 50
Figure 39. Enlarged Outrigger Pads.............................................................................................. 51
Figure 40. Hoe Frame showing heavy reinforcement .................................................................. 51
Figure 41. Hoe frame damage....................................................................................................... 51
Version 0.2 Page 5 of 52
Jinma 200 series Tractor Users Manual
MCE 2004.01
Figure 42. Hoe frame reinforcement fwd view............................................................................. 51
Figure 43. Hoe frame reinforcement after view............................................................................ 51
Figure 44. Hoe frame top link stabilizer ....................................................................................... 52
Version 0.2 Page 6 of 52
Jinma 200 series Tractor Users Manual
MCE 2004.01
INTRODUCTION
This manual is a general guide to provide the user with general information with
respect to personnel and equipment safety, operational procedures and
maintenance of your machine.
This manual was developed to fill the requirement for a JINMA specific operations
and maintenance manual. While Jinma tractors come with a set of 4 manuals,
some of the language syntax is a little hard to follow.
Sources of data
Sources of data for this manual come from many places. They include , but are
not limited to the following:
http://www.johnstractor.homestead.com/, http://www.emerybuilt.com/
http://www.tractor-outlet.com/ http://www.china-tractors.com/
http://www.tractorpages.com/, http://chinabestproducts.com
Factory Engine Operations Manual,
Factory Tractor Operations and Maintenance Manual,
Factory Tractor Illustrated Parts Breakdown Manual,
Factory Engine Illustrated Parts Breakdown Manual.
The Chinese Tractor Owner Association is a good place to lurk, ask questions and
get/give support from/to others.
http://www.ctoa.net
Please read this manual carefully and keep in a convenient place for future
reference.
Do not hesitate to contact your local dealer for any questions concerning
the tractor. Even if you obtained this tractor as a crate assembly project, a
tractor dealer can provide skilled personnel, spare parts and all tools and
equipment necessary for your service requirements. Most of all, a dealer will
have the experience of working with tractors and small diesel engines.
PARTS
Parts are readily available for JINMA series tractors. The Internet is a good place
to find sources of parts. http://www.jinmaparts.com is but one company selling
parts for your machine.
Any suggestions and or comments about this manuals contents, errors or
omissions are most welcome. Please email or mail:
Steven Bradshaw
1033 Braithwaite Drive
Cobble Hill, BC
Canada. V0R-1L0
brads@malacat.ca
Version 0.2 Page 7 of 52
Jinma 200 series Tractor Users Manual
MCE 2004.01
Yancheng Tractor Factory
The Yancheng Tractor Factor is located, as you may guess, in the city of Yancheng, Jiangsu
province, China, and is about 100 miles north of Shanghai.
Yancheng is one of thirteen municipalities of Jiangsu province.
Yancheng is situated by the Yellow sea. With the coastal
marshland covering an area of 453,000 ha with rich resources,
Yancheng is an important production center for clams, prawns
and eels. The two natural protection regions of red-crowned
cranes and David' s dear have been set up in Yancheng. The
development of agricultural economy of the city is in full swing, making the city
a new commodity grain and cotton base in China. The local industrial structure
has been completed in Yancheng with industries like textiles, machinery,
electronics, chemical, pharmaceutical, food processing and construction materials
industries as its backbone. The arts and crafts, native and special products of the
city are of unique styles.
The tractor factory
was originally built
about 50 years ago. As
you can see from figure
3, this factory was a
less than ideal
environment in which
to build. As of the
spring of 2002 all
tractors were being built in a new factory.
Average wage per person in Jiansu Prov for 2003 was 9200 Yaun (Cdn $1400).
Pop. 70.2 Million
Area: 1.03 x 10
5
Km
2
Version 0.2 Page 8 of 52
Figure 1. A 254 at the factory
Figure 2. Yancheng City
Figure 5. Engine assembly in the new plant
Figure 3. Old Factory with dirt floors
Figure 4. New factory machine shop
Figure 6. Map of Jiansu Province
Jinma 200 series Tractor Users Manual
MCE 2004.01
THE RULES
Version 0.2 Page 9 of 52
• Know the controls and how to stop quickly.
READ THIS MANUAL and instructions
furnished with attachments.
• Do not allow children to operate the machine.
Do not allow adults to operate the machine
without proper instructions.
• Do not carry passengers. Don't mow when
children and others are around.
• Clear the work area of objects (wire, rocks,
etc.) that might be picked up and thrown.
• Disengage PTO and shift into neutral before
attempting to start the engine.
• Disengage PTO and stop the engine before
leaving the operators position.
• Disengage PTO and stop the engine before
making any repairs or adjustments.
• Disengage PTO and lower all attachments
when not in use.
• Take all possible precautions when leaving the
vehicle unattended, such as disengaging the
PTO, lowering all hydraulic attachments,
setting the parking brake, stopping the engine
and removing the key.
• Do not stop or start suddenly when going uphill
or downhill. Mow up and down the face of
slopes; never across the face.
• Reduce speed and exercise extreme cation on
slopes and in sharp turns to prevent tipping or
loss of control. Be especially cautious when
changing direction on slopes.
• Stay alert for holes, rocks, and roots in the
terrain and other hidden hazards. Keep away
from drop-offs.
• Use care when pulling loads or using heavy
equipment.
a) Use only approved draw bar hitch points.
b) Limit loads to those you can safely control.
c) Do not turn sharply. Use care when
backing.
d) Use counterweights or wheel weights when
suggested in this manual.
• Watch out for traffic when crossing or near
roadways.
• When using any attachments, never direct
discharge of material toward bystanders or
allow anyone near the vehicle when in
operation.
• Handle fuel with care.
a) Use approved container.
b) Never remove the fuel cap of, or add to a
running or hot engine.
Read these safety rules and follow them closely. Failure to obey these rules
could result in loss of control of vehicle, severe personal injury to yourself
or bystanders, or damage to property or equipment. The triangle in the
text signifies important cautions or warnings which must be followed.
Jinma 200 series Tractor Users Manual
MCE 2004.01
Version 0.2 Page 10 of 52
• Open doors if the engine is run a confined
space – exhaust fumes are dangerous. Do not
run the engine indoors.
• Keep the vehicle and attachments in good
operating condition, and keep safety devices in
place and in working condition.
• Keep all nuts, bolts and screws tight to be sure
the equipment is safe to operate.
• To reduce the risk of fire, keep the engine and
exhaust system free of grass, leaves or
excessive grease.
• The vehicle and attachments should be stopped
and inspected for damage after striking a
foreign object, and damage should be repaired
before restarting and operating the equipment.
• Do not change the speed governor setting or
over speed the engine.
• When welding, make sure that hoses are
properly protected as sparks or molten material
may puncture or weaken the tubes and sleeves,
resulting in leakage or of oil, cooling liquid,
etc.
• Avoid using unsuitable, pressurized filling
systems or fuel cans when filing tanks, as these
may cause considerable spillage and leakage of
liquids.
• As a general rule, do not allow liquid fuels,
lubricants, acids, solvents, etc. to come into
contact with the skin. The majority of these
products contain substances that are potential
health hazards.
• Modern lubricants contain additives. Do not
burn contaminated fuel oils and/or oils used in
conventional heating systems.
• Avoid spillage when transferring used engine
cooling liquids, engine and transmission
lubricants, hydraulic oils, etc. Never mix used
fuel oil with lubricants. Store safely until
suitable disposal can be arranged according to
national legislation or local regulations.
• Modern anti-freeze liquids and solutions, e.g.:
anti-freeze and other additives must be replaced
every two years. They must not be left to be
absorbed into the ground, but must be collected
and disposed of in a suitable manner.
• Any leakage or defect in the engine cooling or
hydraulic systems must be repaired
immediately.
• Do not increase the pressure in pressurized
systems, as this may cause component parts to
burst.
• When welding, make sure that hoses are
properly protected as sparks or molten material
may puncture or weaken the tubes and sleeves,
resulting in leakage or of oil, cooling liquid,
etc.
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Jinma 200 Series Tractors Owners Manual
The Jinma 200 Series Tractors Owners Manual is the official operator-focused manual provided for Jinma 200-series tractors. Published in 2004, this manual is designed to help owners and operators understand safe operation, routine maintenance, and basic adjustment procedures required to keep the tractor working reliably in day-to-day use.
While this is not a full workshop repair manual, it’s still an essential reference for both novice owners and experienced operators. Think of it as the groundwork—covering how the tractor is meant to be used, maintained, and handled safely before any deeper mechanical work is considered.
What’s Inside the Jinma 200 Series Owners Manual
General Tractor Introduction & Safety Rules
Overview of the Jinma 200 series tractor, including intended use, operating precautions, and general safety rules. This section lays out the basics every operator should understand before putting the tractor to work.
Hazard Awareness & Operator Safety
Detailed safety guidance covering pinch points, shear points, hydraulic system hazards, rotating components, and other moving parts commonly encountered during operation.
Environmental & Material Safety Information
Includes Material Safety Data Sheet (MSDS) references and guidance related to environmental regulations, fluid handling, and disposal considerations.
Operator Controls & Instrumentation
Explanation of gauges, switches, warning lights, and operator controls, helping users understand what each indicator means and how to monitor tractor operation.
Engine & Drivetrain Operation
Operating instructions for throttle, clutch, brake pedals, transmission ranges, and four-wheel drive selector usage during normal tractor operation.
Starting & Stopping Procedures
Step-by-step starting procedures for both warm and cold weather conditions, along with proper shutdown and stopping practices.
Safe Driving & Handling Practices
Guidance on safe tractor driving techniques, turning, braking, and operating on slopes or uneven terrain.
PTO (Power Take-Off) Operation & Safety
Instructions for PTO engagement, operation, and safety precautions to prevent damage to equipment or injury to the operator.
Hydraulic Hitch System Operation
Explanation of hydraulic hitch operation including position control, float control, and proper adjustment for attached implements.
Implement Setup & Adjustment
Guidance on implement operation, adjustment for working height, speed selection, and basic setup for effective field use.
Electrical System Usage
Basic electrical system operation including battery handling, starter usage, and electrical safety considerations.
Scheduled Maintenance & Service Intervals
Complete maintenance schedules covering daily checks, 50-hour, 250-hour, 500-hour, and 1000-hour service intervals to keep the tractor in good operating condition.
Storage & Long-Term Care
Procedures for preparing the tractor for long-term storage, including fuel system care, lubrication, and corrosion prevention.
Adjustments & Basic Service Guidance
Instructions for clutch adjustment, brake adjustment, pedal setup, and other operator-level adjustments.
Diesel Engine Troubleshooting
Basic diesel engine troubleshooting guidance and service advisories to help identify common operating issues.
Hydraulic System Maintenance
Routine hydraulic system care including fluid changes, filter replacement, and inspection procedures.
System Updates & Modifications
Information covering ignition switch retrofit guidance and approved system updates.
Specifications & Technical Reference
Tractor specifications and technical reference data for identification and general operating knowledge.
Attachments, Accessories & Structural Guidance
Information related to backhoe and accessory operation, structural reinforcement considerations, and pivot pin installation guidance.
Why Use This Jinma 200 Series Owners Manual?
This owners manual provides the foundational knowledge needed to operate and maintain a Jinma 200 series tractor safely and correctly. It’s especially useful for new owners, operators unfamiliar with the platform, or anyone responsible for routine care and day-to-day operation.
Format & Compatibility
Delivered as a searchable PDF suitable for use on desktops, laptops, tablets, and mobile devices. Easy to reference in the workshop, barn, or out in the field.
Download the Jinma 200 Series Tractors Owners Manual
If you operate or maintain a Jinma 200 series tractor, this owners manual gives you the factory guidance needed for safe operation, routine maintenance, and long-term care.
Language: English
Compatibility: Windows, macOS, Linux, iOS, Android
Requirements: PDF Reader (e.g., Adobe Reader)
