1965-1975 Ford 4000 Tractor Service & Repair Manual

1965 - 1975 FORD TRACTOR TRACTORS EQUIPMENT Service Manual Tractor Series 2000, 3000, 4000, 5000, 7000 3400, 3500, 3550, 4400, 4500, 5500, and 5550 Part 1 - Engine Systems Part 2 - Fuel Systems Part 3 - Electrical System Part 4 - Clutches Part 5 - Four-Speed Transmission Part 6 - Six-Speed Transmission Part 7 - Seven and Eight-Speed Transmission Part 8 - Select-O-Speed Transmission Part 9 - Power Ta ke-Off Part 10- Rear Axle and Brakes Part 11 - Hydraulic Systems Part 12 - Steering Systems Part 13 - Front Axle Part 14 - Wheels and Tyres Part 15 - Separating the Tractor Part 16 - Accessories and General This three-volume manual provides InfOfTTla~on lor the proper servicing of the Ford 2000, 3000, 4000, 5000, and 7000 agriculluraJ tractors Keep this manual readily available lor reference at all times.

FOREWORD ThIs thfee.yolume manual provides Information for the propel' servicing of \he Ford 2000, 3000, 04000, 5000, and 7000 agricultufaJ tractOl1l Keep this manual readily available for reference at all times. The manual Is grouped irna 17 parts. Each part contains chapter divisions. The chapters contain such Information as general operating principles, detailed Inspection and repair procedUfes, and full specifk:8 regarding troubleshooting, specifice.tl~, and special tools. \Yhenever possible, the special tools are Illustrated performing their specifie operatlo,... The page and figure numbers are consecutively ntM'l'lbefed throughout each part of the manual and each page bear. the date of issue. Specifications listed on some pages may diff.r from those In the text. '"these cases, the specifications listed on the pages bearing thelalest Issue date should be used. Arr{ reference made In the manual 10 right, left, front, rear, top, or bottom, Is as vi_eel facing the direction of forward travel from the drlvel"s seat. The tractor and engine serial numbers, and the production code numbers lor the transmission, hydraulic pump, rear axle and hydraulic power lift, at. located ontha IndMdual components. AA explanation covering the usage and location 01 these numbeB is detailed on the tollowlrlg page. The seriar numbers and production codes should be used on all COITesponcience relative to these Ford tractors. The malel1a1 contained in this manual was correct at the lime the manual was approved lor printing. FOfd policy is one of oontinuotJ$ improvement and the Ford MotorCompany r&sarves the right to dscontinue models at any lime Of change specifications Of design without notice and without Incurring obligation. SAFETY PRECAUTIONS Appropriate service methods and proper repair pnx:edures we tnsentllJl for the safe, reliable operation of.n tractors, as well as the personal $IJ/tHy of the individual doing the IoWIrt . This manual provides 9t1f1tJflJl directions for sccomplishlng service and r&pair worlr with tested, MfecffVe technlquftS. Following them wiU help tIfISUfe reliability. There are numerous variations in proc&dures, techniquftS, tools, end parts for servicing tractors, as well as in the skUI of the individual doing the wort. This manual cannot possibly antkipatfl an wei! variations and prrwick! adliictl or cautions as to each. Acccrdingly, anyone ....no depatf$ from the Instructions provided In this manulJl must first establish that he compromisft neither his ptlf$(XIa/ safflty nor the machine Integrity by his choice of mathods, tools, or patts.

PRODUCTION CODES AND SERIAL NUMBERS REAR AXLE PRODUCTION CODE H;'~~J~T~61". PUMP P CODe TRANSMISSION PRODUCTION CODe FORD 5100 HYDRAULIC POWER LIFT 52(10 PRODUCTION CODE

Y ... Monlh 1965 - 5 Jon - A 1966 -6 hb _ B 1'167 - 7 Mo. _ C 1968 _ 8 Ap. _ 0 1969 _ 9 Moy _ E 1970 _ 0 Jun. _ F 1971 _ 1 July _ G 1972 _ 2 AUll _ H 1973 - J 5epl _ J 19],( _ .( Ocl _ K No~ - L o.c_M ( It _. , PRODUCTION CODES Do, N um •• i.,,1 Dale 1 th",ullh 31 Shih Midnighl _ A o..y _ B Aft •• noon _ C (11111.1, " P"'nU .. C •• ,: 5&2. 5 ___ Yeo. "" '-- Monlh J .. '- D., ,., B Shih - D., SERIAL NUMBERS """' .. foe .... III' e..... T",<I •• Fu.1 Ty,", A L 20" 0 Oi ... 1 • " - G Go."lin_ C p . 000 P Liquid P.I.oleum , 5ODO E ..... I •• , EI,I •• S"',I Iy .. hl I.' ".hcti .. Cd.: LGOOl005105 ' ... L _________ _ 1 __ __ __ - -- 001005 ____ _ AL_ c ________ _ 101002 --- 5A2 __ Fo.d 2000 Goonlin. En"ne So.ial Mu ...... P,"'u cl, on Cod. _ 8uill Ja ....... y. 1965 Monulaclu.i", Cod. _.1.1 Mu,"be. C 1010025&2 P.oduetion Cod. _ luill 1965 Jan.,..y 2 .... ,0 FORO MOT OR CO, I. ,

NEW MODELS

---- -- ----- NEW MODEL SU PPLEMENT ----------- FOREWORD This Supple",,,,,( Cov~r5 Ih" m ..jor diffe,ences between new and previous type Ford 2000, 3000, 4000 anll 5000 Agricultural ! •• "MrS. The "",duicel chanlu del.ile;! also ~ply to Ford 3~OO. 3500, 4400, ~SOO and 5500 Indus- I,i.l mod"ls, ChoKe" 10 slylin, hove linle effect on service procedu",s, therefore .. he." chanles .re me.ely ones of appearance, ... fe.enee 10 the PI.ts Catolog should be mId" when ,~l.cin& such ite",s n •• di oto, ,.illes. hoods and uhaust muln"rs, SEIU AL NUMIJER[ NG AND DATE CODING The foll<)wing Serial Numberinll and Coding informahon sh""ld be noted: The mo;><le\ code i. stamped On the ,iehl.hlnd imple",ent mounting pod of the trlnsmiuion ... d is .lso sho .. n On the identification dec.t located unde, the ,id>'·hnd hood panel. The first ""metical digit which id.."tifie<l previous model" hIs been chaneed 10 • letter for the new models. The chart below details the new code. Model C~ass is F u,l P.T.O. T,u s ldulific01ion T yp' Typ' Typ' Type P,evious N •• Model Model ,-""" B IO_Agricuhu,oJ I_Dies el I_No P,T.O. A_4_Speed 3_ 3000 C All Purpose 2_Gas 2_ T'on$ S40 4_ 4000 D II-L.C.G. 3-L.P. 3_Uve 540 C--3-Speed 5_ 5000 , 12_llighw ay 4_lndependent 540 13_Rice E_$el.",I_O_Speed 2O_Row C",p 5_ lndependenl540_1000 F_4/4 T-C Power Rever.ing 3O_Vineyoro 31_N~rro ... 6_lnde pend ent 540/ 1000 GO K_6/ 4 Manual Reve.sin, 40_Utility 50_ Industrial , " • • c Thus. model EI014C indicates. new model Fo.d 5000 All Pu.pose T •• cto. equipped with. diesel enCine, Independent (540 ,.p.m.) P.T.O . and an S-speed trus .. ission. 9/ 69 © FORD MOTOR COMPANY _ 196e PAGE 1

-- ------------ --------NEW MOOELSUPPlEMENT -------- ---------- --- Thu~ .. ill ca rry "n in the SOme .equence as with previou$ models. The following chan shows the apPf(lximate Sell,.l Number 01 each new modeL ... ..,. •• bly I'loftL F or<i :ID()I) Ford 3000 Ford 4000 Ford SOOO lI igM .. d P . ... C204631 C204849 C204998 C204852 HOT E: F '" .. ~ ;n'.,;m p.,;oJ previous ",,,./.1 ond ne .. ,.<><1.1 I, .. cto .. " 0'. "ing ",<><lv.oJ "mv/tun"avo',; howevo., 'hr . wor" no pr •• iou. moJ.1 " .. ~r",. producoJ .. ilh .. J", • • od. "h., 8G198. 1·:'51"~ Su;.' , ,,,, ... b.,,. With the new m<>del., Engine Sed.l Number. begin agoin ot 000001. while the "powe, class" p~fixes hue been chonged .. indicated below. HOT E: A. I ..... f rho II,., p.oJucriOll n." "'.,././ Foul 2000 ontl 3000 ".Vin" .. or. "omp.J .. llh tI.. pr,viou, fn_ gin. Numh • .. quenco. Mod.1 Engio. Seriol S._b •• I'r.fi~ I'l.vi",,~ N. .. \Iod el rord WOO , B Ford 3000 " , Ford 4000 P D Ford SOOO , , PAGE 2 ... '

----------- NEW HODEL SUPPLEME NT ----------- Pari I ENGINE SYSTE~I S FORO 4000 DIESEL ENG INE To provide ;ne,und pow er .• ne" cylin der hud with ",odified pOrtin, b •• bfton introduced tOldher with. "". hip lift ,,_allah, fu.l InJ..:I;"" , .... p ..,d illjector., ... d • ne ... ;, de,"",.., CyU.der ll ud The ;mlet porta of the new cylinder heed .'00 l. ,p. th.n those of II>. pr nioul cylind ... h.ad to p..,vide improved b.uthin" All ulve ,utI I.e I=.\ed 0 .0 20 in. (0.52 m .. ) dee~,. nil he"" "'~ b<I ueed in _.vle. ... '_1 .... Ford <4000 t • .clon. 'i"nen ",mine. new type hud fot ae,.-I<:e, the dI,t ... .,. between the top of the nln Met .. d the he"! to ""linde. block Jolnt!."1 fKe ... " "ot be leu Ill ... 0.131 In. (3.<408 .,OI) .fte .... Illia,. o o ~O~ . '21 I o o PREVIOUS TYPE o An improved cyli nder hud lu kel ... lIh wider beldine on the underside of the , .. ke! il used on the n_ modele. nul ,esket • ., be USN 011 I"evi ..... Ford 4000 dienl "&iAn. See Fl,ure 1 . A n_ " ... "'eft with hi&he. ce", lift ."d wide. ti.,in& I, ... td .. ltiI the new .,odel dinel en,l ••. C. su c tls, Rod Huvie. J- .. CUOII cOllne<:Il ., .od, .... u.d 011 "n n ... ..od.1 r ord 400D ""d SOOO ... , Ine •. 'li'hn. th ..... .,. be i .. sr.-Ued .. h .... mci., .. p~ou. type "cine, I~er .. usl nol be .t~.d .. ith the p •• vious type CCHl ne<:lin, rod •. o ( ) I -0 NEW TYPE Fi t·,· I C,lln d. , H .. d Co .. k., ' / 68 e FORO MOTOR COMP...,"" - "69 "AGE J

-------- - -- NEWMOOEL SUPPLEMENT -- _ _ ______ _ nmu 4000 GAS & .... CI NE Inere .. e<I pow,", h .. "'"'"'" obtained II, III"r ... la, the .took, (,0lIl •. 2 In. (106.61 .... ) to 4.4 Ia. (111.76 •• ). Cyll.d~, lIud .. d Cukel A new cyllnde. head h .. bHn introciucK whim oliff"" (..om thl' uHd on preylGuI For<! 4000 , •• enalnn In that thl valve lui •• re locale<! 0.020 In. (0.52 .... ) deeper. The ... I, no ChMee to the cylinder head , .. ket. C ... h •• f, The c • ..,hlldl used in til" n" • .,odel YCIr'CI «lOCI &u "1P1le la co ...... with Ihe ford 4000 dieael c ... klh,lt ... .1 plOvid" •• !toke of 4 .• ill. (111.76 •• ). New plttonl are waed which hne II 1'111'0<1 pln-IOop'aton crown hel"'l of 2.523/2.525 in. (64.01/6-4.14 IDm), Pte- viOUII 1'0,.1 «lOO , •• pi.I ..... hd • plat ... pili to " ..... " he'''', of 2.741/2.70 In. (69.62/69.67 .. .,). s.. 1'1", •• 2. C ... uCIII,lIoc1. New..... ,.,l ford <1000 , ...... cinn lin .. the ..... h •• vi,., 1-1«lioll " .... Rectin. rods ••• re u-.! WI the ..... IDOdeI Ford 4000 dlHellUld SOOO ,as .... .1 diuet _&l"n. DIE S EL FORO ~ DIESEL ENGINE lncr ... ed power for the n.w .adel Feud SOOO di ... 1 nlPne hu ...... ..,blev.-l by lac .... ial the cyllnde , bo ... diuete" iattod\lcinl • II ... cylincSe. head with 1IOd.l6ed portinIL • new c .... hd' and "I.tona, ... d • new injection """'I' .nd in]""IO", CyU.der BI"". The n ... model Ford 5000 cylinder block h •• piau. bo ... which ... 4.4 In.(111.16 ... ) di_eter, where_ the "revi .... Font SOOO bore. were 4 .2I n. (l06.U •• )dI_de ,. PI ...... While the "I.t ..... he"t ...... lncreued to the _ di ... eter u tho .... f the Ford 4000, they are oat ideatlea1 with the Ford <1000 "I.t ..... in th.t the Ford 5000 platOll pin-to--pislon crown heltht Lt I ... te •. See Fi ... re 2.. I'LttOil I'L. to C.ow. Ilel!ht _ Illesel Fotd 4000 Ford 5000 2.661/2..663 In. 2.761/2.763 ill. (61.59/ 61.64 .... ) (70.13/70.18 mm) Specified "i.t .... -to-boJ.t d ...... c. with these !lew Ford 5000 pialoaa I, O.OOIO/ OJXl90 la. (0.:2032/0.2286 _). GASOLINE figu,. 2 Plttto" PiM·"·e ...... H".~I PAGE.

___________ NEW MOQ' E1!. - SUPPLEMENT " ------------ H,",v ier I-u<:tion eGOn ecline rod., identic.! with th03e ..-eel oa the IIrw aodel Ford SOOO laa .. eI Ford 4000 diesel .a" ,_ ell",," , .. e used ... the ..., • ...del Ford SOOO dleui enI1n ... CyUecle.ilu4 A." •• qllnde. head with ina ... ,ed elI ... der inlet porta 10 ,""vide l .. plOved b.uthine, .. eI valve Met. loclted 0.020 in. (0.52 .... ) duper, il U .H ... the new Il0<l,,1 Ford SOOO di ... l ,."p"e. Tloe 11_ he..:! .. ay lie ned IlOl pren""l Ford SOOO ea- pnea but , .. with the 11_ .. odel Ford 4000 diesel .. ,h,e cyiiacle, hnd, if it eve. «<lui ... 011111111,1Il00 .U.t ... c. betw_ the valve ,ut ... eI the bu" IKe .... t not be 1_ til ... 0.137 i ll . (l.<Ii •• ) efte. alliin,. Hew type .. It II _ide be..!;", int e ..,..""edi lll the bor,.. ... tile uadenlde 01 the ,uket. s.c.uu of tile I_Ie. bor ... I II the ..,.... .odel Fa..! SOOO 011_1 _&1 .. 1, thi. ~eket I. DOl luitloble for use Oft "1 pn:riOilI .. &I .... Hew type .illl hi"'., e.. 11ft. A lIew 011 p. h •• bun i11l,oduced ... IIew model FOfd 5000 '""11a .. .... d th. 'p.c:lfied oil " .p.c i tro{ 1M "cine, lacllldia, fil t •• • b. J>e... h• .,re ... d to 10 U.S. '1t11 . (16.75 IlIp.piAl a)( 9.5 Iittea). FORD 5(1)0 GAS ENGINE laaeaud power for the Aew .,odel Ford 5(IlI) , ...... p.e ta.. been ..,111 .... d by IJM:rea.lA, the cylbtcl. bore dJ_ .... lalroch.. ,Ia, ... pl.t ..... 10 .... It .. .. w c:yllDcl .. lie_ with .I..,.. . .. od ... _til , .- a .... air d_, .to. *"Iud oU c ",.., lry. Cyll llol . Bl ock Piatoll 110 .. cU_etar lee_" f_ 4.2 la o (106.61 1111) to 4.4 I• . (1 11 .16 II.) . New Iype pl. tOA . are u&eel on new .. odel Ford SOOO ,as '""&1ft,... AI'''"''up these are of the .... e di ... ele. a. I~e Ford «100 I" '""&ipe pi.I OI'I. the Ae. 111 .... 1 1"01.1 SOOO pillton II .. a ,reale. pillon ,in·to-p i.ton cro.n he l", ' 110." I~e new Ford <4000 , .. ,iaton. lind a lesse. pia.on pIA. IO-Cn>Wn hel",. than the p revio.u .000 ,lIS piston, P ill •• Pla-to-C..-. H ",lrl-(; ... I>,evio .. New Model N ... \lode! F ...... F ....... Fon! 5000 2,74V2.741 in. 2.52 3/2.525 in . 2.662/2.66<1 iA. (69 . 62/69 . 61111111) (64_08/64.14"' .. ) (67, 62/67 .67 .. "') SpKifie-d p itl ... · to-bor. d •• • _" i. 0.0032/0,0042 i •. (0. '12110 .8627 .. "') with th.,.., ne .. pisl""a . TM eyliAcie. hew ia An I. that Ih. "al ... seala a .. louted 0.020 In. (0 .5 2 .... ) deeper than Oft the prev; ..... Fo.d sooo , .. en,lae. A lie. eyUAd • • head , •• ket h .. beeA IAI.oduee-d 10 ... it Ihe I •• ,e. bora .I~e of th e n .... ode l Ford 5000 ",a u,Ln •. Hea" ie. I -llection eoanecUa, ..... , Id ... lleal ..;th lho .. ua" 01'1 a ... .,od.1 Food 5000 die.., 1 ..,.1 F ood ..000 1"" ..,.1 .11",,1 "",,1lI", .'" UIIH on the new .. odel Ford .sooo , .. et\p..e , 011 P .. a.d DlpaUek The A .... oil paA dneribed uacle. Food SOOO Die..,l En""e ill al ... uaed Oft the Ford SOOO C .. enliJre • ..,.1 th" oU ell..-elry of the "&1.' II .. be-. lnCretl.ed to 10 U.S. 'Ita. ( 16.75 1"p. pLAIa) (9,5 III.ea) . Th' chancell Ln ....... odel Ford 2IlOO and 3000 "",,,,, .. are .lao. and ... "cUlliy Inttoduc e-d 10 .. k, .. ",i.,u", ad· ..... t.,. of .KIII.lal "".I .... .taetu.llIl t..:-hlli'lue •• hlch hu. beeA dlu,_ to a«a-pod .. le th ....... odel Ford ..000 ... .1 5000 enpa ... OJ .. • FORO 1oI0TOR COMPANY _ 11168 PACE 5 . --- -

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1965-1975 Ford 4000 Tractor Service & Repair Manual

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