Fendt Farmer 400 409 410 411 412 Vario Tractor Complete Workshop Service Repair Manual

WERKSTATTHANDBUCH WORKSHOPMANUAL MANUEL D´ATELIER MANUAL DE TALLER MANUALE PER I´OFFICINA FARMER 400 409 from .. / 1001 and up 410 from.. / 1001 and up 411 from.. / 1001 and up 412 from.. / 1001 and up Ausgabe 01/2006 Edition 1 AGCO GmbH Maschinen- und Schlepperfabrik, Marktoberdorf / Bayern Germany Postfachadresse: D-87609 Marktoberdorf, Postfach 1155 Telefon (0 83 42) 77-0 Telefax (0 83 42) 77-2 22 (Kundendienst) Bestell-Nr. / order no. / no. De comande / no. Die ordinazione X 990.005.049.010 en 3142 G en

All types Tractor / General system Assembly overview A General 04/2000 0000 000009 A b 1/4 Capitel Docu-No. Index Date Version Page Assembly overview Text-module Text-module Text-module Text-module 0000 Tractor / General system 1000 Transmission 1005 Transmission control unit 1010 Differential 1015 Axle drive 1030 Handbrake 1050 Housing 1070 Brake system 1080 Vario transmission unit 1090 Emergency control 1100 Clutch actuation system 1150 Cardan brake 1170 ML range control 1200 Front PTO 1220 Live PTO 1320 Front-wheel drive 1430 Hydrodamp 1432 Hydraulic pump 1470 Transmission lubrication system 1490 Pump drive 1530 ML adjustment 1600 Enhanced control system valves 1620 Enhanced control system pipes 2000 Engine 2010 Cylinder head 2020 Speed adjustment 2050 Cooling system 2060 Fuel system 2170 Engine brake 2180 Cold-start system 2190 Intercooler 2210 Crankcase 2250 Engine preheater 2312 Lubrication 2710 Injection pump 2712 Injectors 2714 Governor

All types Tractor / General system Assembly overview A General 04/2000 0000 000009 A b 2/4 Capitel Docu-No. Index Date Version Page Assembly overview Text-module Text-module Text-module Text-module Text-module Text-module 3000 Front axle 3010 Front axle support 3020 Axle housing 3050 Suspension 3060 Suspension valve fitting 3070 Suspension pipe 3100 Track rod 3120 Steering cylinder 3170 Frame 3180 Cardan shaft 3190 Diff. lock actuation system 4000 Steering 4070 Steering wheel 4090 Hydraulic steering assembly 5000 Vehicle body 5010 Design 5030 Driver seat 5050 Trailer hitch 5161 Trailer hitch coupling 5200 Cab mount, suspension 5500 Air conditioning system 5520 Compressor drive 5530 Coolant lines 5550 Evaporator 5560 Condenser 5570 Electrical cables 8100 Cab 8113 Heater 8114 Ventilation 8117 Windscreen wipers 8121 Cable loom 8600 Power lift 8610 Electrohydraulic EPC control 8618 External control 8631 Control lifting gear 8700 Three-point hitch 8730 Lift arms 8740 Support

All types Tractor / General system Assembly overview A General 04/2000 0000 000009 A b 3/4 Capitel Docu-No. Index Date Version Page Assembly overview Text-module Text-module Text-module Text-module Text-module Text-module Text-module 8800 Compressed air system 8810 Compressor 8820 Brake fittings 8830 Lines 8850 Electrical actuation system 8890 Air tank 8900 Front loader 8910 Mounting frame 8915 Hydraulic implement actuation system 8955 3. hydraulic circuit 8958 Multi-coupling 8970 Pipes 8990 Lift cylinder 9000 Electrics 9010 Alternator 9015 Starter lockout 9040 Fuses 9050 Battery system 9060 Starter motor system 9200 Front power lift 9210 Lift gear 9211 External control 9220 Cylinder 9230 Pipes 9260 Enhanced control power lift 9280 Frame 9400 Hydraulic pump assembly 9410 LS pump 9420 Transmission pump 9430 Steering pump 9500 Hydraulic pipes 9510 Base circle 9516 Power lift 9525 with oil cooler 9530 Hydraulic trailer brake 9531 Steering 9534 Reversing system

All types Tractor / General system Assembly overview A General 04/2000 0000 000009 A b 4/4 Capitel Docu-No. Index Date Version Page Assembly overview Text-module Text-module 9600 Hydraulic equipment 9605 Hydraulic connections 9610 Central control block (ZSB) 9620 Valve assembly 9666 External pressure supply 9690 Valve supplement 9700 Electronics 9710 Instrument panel 9715 Terminal 9717 LBS - agricultural bus system 9720 Transducer 9730 Radar sensor 9740 E-box 9750 Transmission actuator unit 9760 Drive switch 9770 Control panel 9780 Engine EDC 9790 ECU, lift gear 9900 Service 9920 Special tools 9970 FENDIAS

All types Documentation structure A General 12.4.2000 0000 000011 A b 1/2 Capitel Docu-No. Index Date Version Page Documentation structure Text-module The basic principle of this documentation is that the different tractor types are divided into main assemblies, which correspond to the FENDOS structure with a few exceptions for technical reasons. These main assemblies are, for example, "0000 - Tractor/General system" ; "1000 - Transmission"; "2000 - Engine", etc. The main assemblies are sub-divided into subassemblies, e.g. "1005 - Transmission control unit"; "1220 - Live PTO", etc. Please see document 0000 A 000009 for an overview of the assemblies. Each assembly is subdivided into various registers which are labelled with an index letter. These are as follows. This documentation is made up of a large number of self-contained individual documents (=worksheets). These documents can be used for various applications and are available in different languages. Each document is given a unique document code (8), which is made up of the chapter no. (1) (=assembly / subassembly), the index letter (2), and the document no. (3), printed on the right of the footer. A document can, therefore, be clearly assigned to a main assembly/subassembly and the index. Explanation of the header and footer: PM-Picturemodule Text-module PM-Pictur A - General E - Measuring and testing B - Faults F - Settings and calibration C - Documents and plans G - Repairs D - Position of components H - Service - Information PMTAB_Picture a Index letter d Validity: chassis no. b Chapter / section e Other notes on validity c Type validity

All types Documentation structure A General 12.4.2000 0000 000011 A b 2/2 Capitel Docu-No. Index Date Version Page Documentation structure emodule Text-module Text-module Page numbering for all assemblies is continuous, starting from page 1. Text -module The document codes are not necessarily sequential, i.e. gaps may occur. "Document no." is not the number of pages in the documentation. The page count is shown on the right in the list of contents. PMTAB_Picture 1 Main assembly / subassembly 5 No. of pages in document 2 Index 6 Revision status 3 Document no. 7 Date created 4 Section 8 Document code

Tractor / General system Notes on documentation A General 26.03.2001 0000 000021 A a 1/1 Capitel Docu-No. Index Date Version Page Notes on documentation Text-module Please note This Workshop Manual gives the trained expert model-specific information for the repair of our tractors. It is assumed that the commercially available tools and general equipment to be found in a normal workshop will be available. Special tools are kept to the absolute minimum, and are shown both at the point where they are used and in a summary at the end of the manual. If parts have to be replaced, only genuine spare parts may be used. When ordering parts, please always quote the chassis number indicated in the relevant valid spares documentation. Assemblies are divided up in the Workshop Manual in the same way as in FENDOS. Maintenance documentation and technical specifications must also be taken into account by workshops. When repairs are completed, the person responsible must carry out a test drive to ensure that the tractor is roadworthy and in perfect condition. We reserve the right to make design changes in the interests of technical progress. Text-module Notes on Index G - Repairs The present disassembly / reassembly instructions represent the design status at the time the Workshop Manual was produced. Technical refinements and developments of the product appearing in the various versions may require different work procedures - qualified technicians will find these no more difficult to perform. These disassembly and reassembly instructions will be superseded by publication of the next edition. Text-module Important notes on safety at work In principle, those carrying out repairs are responsible for their own safety while working. It is essential to comply with all applicable safety regulations and statutory requirements in order to avoid personal injury and damage to the product during maintenance and repair work. Repair staff must familiarise themselves with such regulations and requirements before starting work. For the proper repair of Fendt products, it is assumed that the work is carried out by appropriately trained personnel. It is the responsibility of the workshop to provide such training. Text-module The following are used in this manual to draw attention to safety issues Text-module Read the relevant instructions thoroughly before starting any tests or repair work. The photos, drawings and components used do not always represent the original product; they are intended to illustrate the work procedure. Photos, drawings, and components are not to scale, and should not be used for deducing size and weight (even when these are in the same illustration). This pictogram indicates situations where insufficient care may result in personal injury or damage to the product.

Farmer 400 Fav 700 FENDT 800 / 900 Vario Fav 900 Working and steering hydraulics / General system Safety instructions and measures A General 12/1999 0000 000012 A a 1/1 Capitel Docu-No. Index Date Version Page Safety instructions and measures Central control block Text-module Reason: Bullet-List ● The pressure pipes of the front suspension between the central control block ZSB and the suspension cylinders, ● the accumulators ASP1 and ASP2 on the central control block and ● the piped accumulator ZSP are subject to a pressure of 200 bar even with the engine switched off and the suspension lowered (=locked). Action: The pressure ß must be relieved manually before any repair is carried out or anything is released or opened in this area. Note: The "Lock suspension / lower suspension" command has no effect. Steps: PM-Picturemodule PM-Picturemodule Text-module Check: Emptying of accumulator sounds like flowing liquid as oil temperature increases (scarcely audible in winter). Note and comparison: For tractors without a central control block (e.g. Fav 500) it is still necessary to relieve pressure using the external power supply method. PMTAB_Picture 1. Loosen stopcock item A (stopcock is labelled AV2 in further documents and circuit diagrams) on top of central control block by approx. 1 turn anti-clockwise. PMTAB_Picture 2. Loosen stopcock item B (stopcock is labelled AV1 in further documents and circuit diagrams) on bottom of central control block by approx. 1 turn anti-clockwise.

All types Tractor / General system Tightening torques for bolts in Nm A General 03/2000 0000 000007 A a 1/1 Capitel Docu-No. Index Date Version Page Tightening torques for bolts in Nm Text-module Coefficient of friction: µ total 0.14 for nuts and bolts without aftertreatment and for phosphated nuts. Tighten by hand. Tightening torques, unless otherwise specified, can be taken from the following table. PM-Picturemodule PMTAB_Picture

Fendt Farmer 400 409 410 411 412 Vario Tractor Complete Workshop Service Repair Manual

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