307.W.0160.en.6.02-Agrotron M6102 2 307.W.0160.en.6.02-Agrotron M6102 2 11/25/2008 7:21:04 AM 11/25/2008 7:21:04 AM
TABLE OF CONTENTS
I
0 - INTRODUCTION
0.1 - Introduction 0-2
0.1.1 - Safety notes 0-3
0.1.2 - General safety rules 0-4
0.1.3 - Safety precautions for removal and refitting operations 0-6
0.1.4 - Lifting instructions 0-8
0.1.5 - Tightening torques 0-10
0.1.6 - Threadlockers, adhesives, sealants and lubricants 0-14
0.1.7 - Conversion factors 0-16
10 - TECHNICAL CHARACTERISTICS
10.1 - Transmission 10-2
10.1.1 - Transmission 10-2
10.1.2 - Rear PTO 10-23
10.2 - Rear axle 10-25
10.2.1 - Rear axle 10-25
10.3 - Front axle 10-27
10.3.1 - Front axle (Agrotron M 610 Profiline) 10-27
10.3.2 - Front axle (Agrotron M 620 Profiline,Agrotron M 640 Profiline) 10-29
10.3.3 - Front axle (Agrotron M 620 Profiline,Agrotron M 640 Profiline) 10-31
10.4 - Hydraulic system 10-33
10.4.1 - Hydraulic system 10-33
10.4.2 - Variable displacement pump 10-36
10.4.3 - Boost pump 10-39
10.4.4 - Hydraulic pump 10-40
10.4.5 - Steering gear pump 10-43
10.4.6 - Load sensing valve, pressure cut-off valve 10-45
10.4.7 - Power steering 10-53
10.4.8 - Hydraulic front axle suspension 10-55
10.4.9 - Auxiliary services directional control valve 10-57
10.4.10 - Braking system 10-63
10.4.11 - Hydraulic trailer braking system - Italy version 10-67
10.4.12 - Hydraulic trailer braking system - Export version 10-69
10.4.13 - Trailer air braking system - Italy version 10-71
10.4.14 - Trailer air braking system - Export version 10-72
10.4.15 - Compressor, Pressure reducing valve, Cab suspension valve 10-74
10.4.16 - Trailer air braking valve (2-way) 10-77
10.4.17 - Trailer air braking valve (1-way) 10-78
20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS
20.1 - Diagnostic instrument 20-2
20.1.1 - All Round Tester 20-2
20.1.2 - SERDIA 2000 level III” software 20-7
20.2 - Introduction to the tractor’s electronic system 20-8
20.2.1 - Electronic system 20-8
307.W.0160.en.6.02-Agrotron M610I I 307.W.0160.en.6.02-Agrotron M610I I 11/25/2008 7:21:04 AM 11/25/2008 7:21:04 AM
TABLE OF CONTENTS
II
20.2.2 - CAN BUS system 20-9
20.2.3 - Engine control unit - Deutz EMR3 (Agrotron M 610 Profiline,Agrotron M 620 Profiline) 20-11
20.2.4 - Engine control unit - Deutz EMR3 (Agrotron M 640 Profiline) 20-13
20.2.5 - HLHP Control unit 20-15
20.2.6 - Transmission control unit 20-22
20.2.7 - Instrument panel 20-24
20.3 - Putting the tractor into service 20-25
20.3.1 - Introduction to commissioning the tractor 20-25
20.3.2 - Renewal of the engine control unit - Introduction 20-26
20.3.3 - Renewal of the engine control unit - Reading and saving DATASET 20-27
20.3.4 - Renewal of the engine control unit - Programming the control unit with DATASET 20-28
20.3.5 - Renewal of the engine control unit - Calibration of the accelerator pedal 20-30
20.3.6 - Renewal of the engine control unit - Calibration of the hand throttle lever 20-32
20.3.7 - Renewal of the transmission control unit - Introduction 20-35
20.3.8 - Renewal of the transmission control unit - Transmission type configuration 20-36
20.3.9 - Renewal of the transmission control unit - Tyres type configuration 20-39
20.3.10 - Renewal of the transmission control unit - Configuration of the wheel circumference
(using the ART) 20-42
20.3.11 - Renewal of the transmission control unit - Configuration of the wheel circumference
(without using the ART) 20-45
20.3.12 - Renewal of the transmission control unit - Configuration of the maximum travel speed 20-46
20.3.13 - Renewal of the transmission control unit - Calibration of the clutch pedal 20-49
20.3.14 - Renewal of the transmission control unit - Calibration of the main clutch 20-52
20.3.15 - Renewal of the HLHP control unit - Introduction 20-55
20.3.16 - Renewal of the HLHP control unit - Initialization of the HLHP control unit 20-56
20.3.17 - Renewal of the HLHP control unit - Configuration of the tractor model 20-58
20.3.18 - Renewal of the HLHP control unit - Configure the system for presence of front PTO 20-60
20.3.19 - Renewal of the HLHP control unit - SBA / ASM system enable 20-62
20.3.20 - Renewal of the HLHP control unit - Calibration the steering angle sensor 20-64
20.3.21 - Renewal of the HLHP control unit - Configuration for presence of the RADAR 20-66
20.3.22 - Renewal of the HLHP control unit - Calibrating low and high positions of the lift 20-69
20.3.23 - Renewal of the HLHP control unit - Front axle suspension system enable 20-72
20.3.24 - Renewal of the HLHP control unit - Setting the instrument control panel display
language 20-74
20.3.25 - Renewal of the HLHP control unit - Configuring the quantity of auxiliary services 20-76
20.3.26 - Renewal of the HLHP control unit - Rear control valves identification 20-79
20.3.27 - Renewal of the HLHP control unit - Configuration for presence of the front lift 20-81
20.3.28 - Renewal of the armrest control unit - Introduction 20-83
20.3.29 - Renewal of the armrest control unit - Calibration of control valves n°3 and n°4 joystick 20-84
20.3.30 - Cancellation of all alarms 20-90
20.4 - ECU alarms 20-92
20.4.1 - List of control unit alarms (Agrotron M 610 Profiline,Agrotron M 620 Profiline) 20-92
20.4.2 - List of control unit alarms (Agrotron M 640 Profiline) 20-108
20.4.3 - Engine alarms 20-124
20.4.4 - Transmission alarms 20-365
20.4.5 - Armrest alarms 20-430
307.W.0160.en.6.02-Agrotron M610II II 307.W.0160.en.6.02-Agrotron M610II II 11/25/2008 7:21:05 AM 11/25/2008 7:21:05 AM
TABLE OF CONTENTS
III
20.4.6 - Electrohydraulic control valve alarms 20-434
20.4.7 - Canbus alarms 20-458
20.4.8 - HLHP alarms 20-471
30 - OPERATION
30.1 - B0 - Engine 30-2
30.1.1 - Engine - Separation from the transmission (B0.00.02) 30-2
30.1.2 - Engine (B0.00.01) 30-12
30.1.3 - Alternator, fuel pump, coolant pump and fan drivebelt 30-22
30.1.4 - Air conditioning compressor drivebelt 30-24
30.1.5 - Air conditioning compressor drivebelt tensioning 30-26
30.1.6 - Checking that the radiator/coolers are clean 30-27
30.1.7 - Turbocharger 30-29
30.2 - C0 - Engine accessories 30-30
30.2.1 - Changing the coolant and flushing the circuit (C0.01.02) 30-30
30.2.2 - Engine cooling system radiator (C0.01.01) 30-32
30.2.3 - Expansion tank (C0.01.04) 30-34
30.2.4 - Fan 30-36
30.2.5 - Radiators, coolers - Complete assembly (C0.01.03) 30-38
30.2.6 - Charging air cooling (C0.02.02) 30-42
30.2.7 - Air cleaner assembly (C0.02.01) 30-43
30.2.8 - Fuel tank (C0.03.01) 30-45
30.2.9 - Starter motor 30-47
30.2.10 - Fuel cooler 30-49
30.2.11 - Exhaust pipe - complete assembly (C0.06.03) 30-50
30.2.12 - Exhaust head pipe (C0.06.02) 30-53
30.2.13 - Exhaust silencer (C0.06.01) 30-55
30.2.14 - Air compressor 30-57
30.2.15 - Engine speed sensor 30-59
30.3 - D0 - Transmission 30-61
30.3.1 - Changing the transmission oil (D0.00.01) 30-61
30.3.2 - Changing the gearbox and rear axle oil filter 30-63
30.3.3 - Checking the transmission oil level 30-65
30.3.4 - Torsional spring plate 30-66
30.3.5 - Propeller shaft - Four-wheel drive output shaft (F0.04.01) 30-67
30.3.6 - Strengthening bracket 30-69
30.4 - F0 - Front axle 30-72
30.4.1 - Troubleshooting 30-72
30.4.2 - Front support - Complete assembly (F0.01.01) 30-76
30.4.3 - Front axle and swinging support - Complete assembly (F0.03.01) 30-79
30.4.4 - Toe-in/steering angle/assembly tests 30-83
30.4.5 - Steering cylinders assembly 30-87
30.4.6 - Axle shaft assembly 30-93
30.4.7 - Differential assembly - carrier 30-98
30.4.8 - Differential disassembly - ML version 30-108
307.W.0160.en.6.02-Agrotron M610III III 307.W.0160.en.6.02-Agrotron M610III III 11/25/2008 7:21:05 AM 11/25/2008 7:21:05 AM
TABLE OF CONTENTS
IV
30.4.9 - Differential disassembly - LS version 30-118
30.4.10 - Checking the bevel gear pair 30-122
30.4.11 - Flange assembly 30-123
30.4.12 - Bevel pinion assembly 30-127
30.4.13 - Planetary reduction gear assembly (Agrotron M 610 Profiline) 30-135
30.4.14 - Planetary reduction gear assembly (Agrotron M 620 Profiline,Agrotron M 640 Profiline)
30-139
30.4.15 - Wheel hub assembly 30-143
30.4.16 - Brake assembly (Agrotron M 620 Profiline,Agrotron M 640 Profiline) 30-154
30.5 - G0 - Bodywork - Cab - Platform 30-160
30.5.1 - Cab - Complete assembly (G0.03.01) 30-160
30.5.2 - Hood and side panels (G0.01.01) 30-168
30.5.3 - Reservoir-battery support (G0.01.04) 30-172
30.5.4 - RH structural beam (G0.01.02) 30-174
30.5.5 - LH structural beam (G0.01.03) 30-176
30.5.6 - Cab access steps (G0.03.03) 30-178
30.5.7 - Adjustable front fenders (G0.04.01) 30-180
30.5.8 - Cab door lock - cable 30-181
30.5.9 - Right-hand console (G0.06.01) 30-183
30.5.10 - Left-hand console (G0.06.02) 30-189
30.5.11 - Instrument panel (G0.06.05) 30-193
30.5.12 - Lower instrument panel (G0.06.06) 30-195
30.5.13 - Seat and multifunction armrest (G0.08.01) 30-199
30.5.14 - Air conditioning control panel 30-201
30.5.15 - Air conditioning system (G0.09.01) 30-203
30.5.16 - Air conditioning compressor 30-207
30.5.17 - Condenser 30-209
30.5.18 - Receiver-drier 30-211
30.5.19 - Air conditioning evaporator 30-212
30.5.20 - Heating system shut-off valve 30-215
30.5.21 - Heater matrix 30-217
30.5.22 - Air conditioner RH fan 30-220
30.5.23 - Air conditioner LH fan 30-221
30.5.24 - Trailer braking air pressure gauge 30-223
30.5.25 - Brake master cylinders 30-224
30.5.26 - Parking brake tie rod 30-227
30.5.27 - Parking brake tie rod - adjustment 30-229
30.5.28 - Steering wheel, steering column switch unit, instrument panel (G0.13.01) 30-231
30.5.29 - Main gear lever - control cables 30-233
30.5.30 - Creeper gear lever - control cable 30-236
30.5.31 - PTO levers, control cables 30-238
30.6 - H0 - Hydraulic system 30-241
30.6.1 - Power steering pump - standard version 30-241
30.6.2 - Power steering pump - version with compressed air system (H0.01.01) 30-243
30.6.3 - Load Sensing variable displacement pump (H0.01.03) 30-245
30.6.4 - Load Sensing variable displacement pump adjustment 30-248
307.W.0160.en.6.02-Agrotron M610IV IV 307.W.0160.en.6.02-Agrotron M610IV IV 11/25/2008 7:21:06 AM 11/25/2008 7:21:06 AM
TABLE OF CONTENTS
V
30.6.5 - Priority valve 30-249
30.6.6 - Power steering valve - Complete assembly (H0.02.01) 30-250
30.6.7 - Power steering calibration - Complete assembly 30-252
30.6.8 - Gearbox oil cooler 30-253
30.6.9 - Front axle suspension cylinders 30-254
30.6.10 - Front suspension solenoid valves assy (H0.04.01) 30-258
30.6.11 - Front lift locking shut-off valve 30-260
30.6.12 - LH directional control valves 30-261
30.6.13 - RH directional control valves 30-265
30.6.14 - RH control valves - for tractors with “Comfort package” 30-269
30.6.15 - Bleeding the braking circuit 30-274
30.6.16 - Hydraulic trailer braking valves (H0.09.04) 30-276
30.6.17 - Valve for air trailer braking (H0.09.02) 30-277
30.6.18 - Trailer pneumatic braking valve - Export 30-279
30.7 - L0 - Electrical system 30-280
30.7.1 - Battery 30-280
30.7.2 - Alternator 30-282
30.7.3 - Engine control unit 30-284
30.7.4 - Clutch pedal potentiometer 30-285
30.7.5 - Clutch pedal potentiometer 30-287
30.7.6 - Accelerator potentiometer 30-289
30.7.7 - Electronic lift controls 30-290
30.7.8 - Front axle suspension position sensor 30-291
30.7.9 - Front axle suspension position sensor calibration 30-292
30.7.10 - Steering position sensor assembly 30-293
30.7.11 - Brake lights switches 30-302
30.7.12 - Transmission operating status display 30-303
30.7.13 - Armrest controls 30-304
30.7.14 - Shuttle control selector 30-307
30.7.15 - Control buttons - RH console 30-310
30.8 - M0 - Front PTO 30-311
30.8.1 - Front PTO - Complete assembly (M0.00.01) 30-311
30.8.2 - Front PTO flexible coupling 30-313
30.8.3 - Front P.T.O. input shaft 30-314
30.9 - N0 - Front lift 30-316
30.9.1 - Front lift - Complete assembly (N0.01.01) 30-316
30.9.2 - Front lift cylinders 30-320
30.10 - R0 - Rear lift 30-323
30.10.1 - Lift cylinders 30-323
30.10.2 - Position sensor bush 30-325
30.10.3 - Lift draft sensor 30-326
30.10.4 - Lift position sensor 30-327
30.10.5 - Position sensor calibration - Not using ART 30-328
30.10.6 - Position sensor calibration - Using ART 30-331
30.11 - S0 - Wheels 30-333
307.W.0160.en.6.02-Agrotron M610V V 307.W.0160.en.6.02-Agrotron M610V V 11/25/2008 7:21:06 AM 11/25/2008 7:21:06 AM
TABLE OF CONTENTS
VI
30.11.1 - Front wheels (S0.01.01) 30-333
30.11.2 - Rear wheels (S0.02.01) 30-335
40 - WIRING DIAGRAMS
40.1 - Introduction 40-2
40.1.1 - Structure of the unit 40-2
40.1.2 - Wiring and components index 40-8
40.2 - Components 40-17
40.2.1 - Components 40-17
40.3 - Systems 40-24
40.3.1 - Earthing points 40-24
40.3.2 - Electronic engine control (Agrotron M 640 Profiline) 40-26
40.3.3 - Electronic engine control (Agrotron M 610 Profiline,Agrotron M 620 Profiline) 40-28
40.3.4 - Preheating 40-30
40.3.5 - Starting 40-32
40.3.6 - Diagnostics 40-34
40.3.7 - Lights - Version without front lift 40-36
40.3.8 - Lights - Version with front lift 40-39
40.3.9 - Worklights - Version without front lift 40-42
40.3.10 - Worklights - Version with front lift 40-45
40.3.11 - Wipers 40-47
40.3.12 - Instrument panel 40-49
40.3.13 - Radio 40-51
40.3.14 - Air conditioning 40-53
40.3.15 - Transmission 40-55
40.3.16 - P.T.O. 40-58
40.3.17 - Accessories 40-60
40.3.18 - Can Bus 40-62
40.3.19 - Brakes 40-64
40.3.20 - Trailer brakes - Version with hydraulic braking 40-66
40.3.21 - Trailer brakes - Version with air braking 40-68
40.3.22 - Front axle suspension 40-70
40.3.23 - Control Valves 40-72
40.3.24 - Rear lift 40-74
40.4 - Wiring harnesses 40-76
40.4.1 - Battery negative lead - 0.012.4029.4/20 40-76
40.4.2 - Battery negative wiring position 40-77
40.4.3 - Battery positive lead - 0442.2156/20 40-79
40.4.4 - Battery positive wiring position 40-80
40.4.5 - Front axle suspension wiring loom - 0.015.3974.4/10 40-82
40.4.6 - Front axle suspension wiring loom position 40-83
40.4.7 - Power supply wiring - 0.015.6230.4 40-85
40.4.8 - Power supply wiring position 40-86
40.4.9 - Engine hood wiring loom - 0.015.7501.4 40-88
40.4.10 - Engine hood wiring loom position 40-89
307.W.0160.en.6.02-Agrotron M610VI VI 307.W.0160.en.6.02-Agrotron M610VI VI 11/25/2008 7:21:07 AM 11/25/2008 7:21:07 AM
TABLE OF CONTENTS
VII
40.4.11 - Engine wiring loom - 0421.4410 - 0421.3523 (Agrotron M 640 Profiline) 40-91
40.4.12 - Engine wiring loom - 0421.5284 (Agrotron M 640 Profiline) 40-92
40.4.13 - Engine wiring loom connector positions (Agrotron M 640 Profiline) 40-93
40.4.14 - Engine wiring - 0421.5528 (Agrotron M 610 Profiline,Agrotron M 620 Profiline) 40-95
40.4.15 - Engine wiring loom connector positions (Agrotron M 610 Profiline,Agrotron M 620
Profiline) 40-96
40.4.16 - Front instrument panel wiring loom - 0.015.0712.4/10 40-98
40.4.17 - Front instrument panel wiring loom connector positions 40-100
40.4.18 - Braking and front lift interface wiring loom - 0.015.7461.4/10 40-103
40.4.19 - Position of braking interface and front lift wiring connectors 40-104
40.4.20 - RH transmission wiring loom - 0.015.4019.4/20 40-106
40.4.21 - RH transmission wiring connector positions 40-108
40.4.22 - LH transmission wiring loom - 0.015.4018.4/20 40-112
40.4.23 - LH transmission wiring connector positions 40-114
40.4.24 - Lateral instrument panel wiring - 0.015.0740.4/70 40-118
40.4.25 - Lateral instrument panel wiring connector positions 40-122
40.4.26 - Fender wiring loom - 0.015.3692.4/10 40-128
40.4.27 - Position of fenders wiring loom connectors 40-129
40.4.28 - Directional control valves wiring loom 0.014.1612.4/30 40-131
40.4.29 - Control valves wiring loom connector positions 40-132
40.4.30 - Air conditioning system wiring loom - 0.900.0783.8 40-134
40.4.31 - Air conditioning wiring loom connector positions 40-136
40.4.32 - Roof wiring loom - 0.015.0713.4/10 40-138
40.4.33 - Roof wiring connector positions 40-140
40.4.34 - Lights selector switch wiring loom - 0443.8656 40-142
40.4.35 - Lights selector switch wiring loom connector positions 40-143
40.4.36 - Lower front worklights wiring loom on cab - Version without front lift - 0442.5602 40-145
40.4.37 - Connector positions of lower front worklights wiring loom on cab - version without front
lift 40-146
40.4.38 - Windscreen wiper motor wiring loom - 0441.2045 40-148
40.4.39 - Windscreen wiper motor connector positions wiring 40-149
40.4.40 - Cab lower headlights wiring loom - 0441.1923.4 40-151
40.4.41 - Connector positions of lower front lights wiring loom on cab 40-152
40.4.42 - Sidelights and front direction indicators wiring loom - 0442.8092.4 40-154
40.4.43 - Sidelights and front direction indicators wiring loom connector positions 40-155
40.4.44 - Worklights control relay wiring loom - 0.015.3730.4 40-157
40.4.45 - Position of worklights control relay wiring connectors 40-158
40.4.46 - Screenwash pumps wiring loom - 0.015.7505.4 40-160
40.4.47 - Pump wiring connector positions 40-161
40.4.48 - Headlamps test lead wiring loom - 0.013.4085.4/20 40-163
40.4.49 - Headlamps test lead wiring connector positions 40-164
40.4.50 - Number plate light wiring loom - 0.012.2018.4/20 40-166
40.4.51 - Number plate light wiring loom connector positions 40-167
40.4.52 - Rotating beacon wiring loom - 0443.6707 40-168
40.4.53 - Positions of rotary beacon wiring connectors 40-169
40.4.54 - Front lift control wiring loom on drivetrain - 0.015.5429.4/20 40-170
307.W.0160.en.6.02-Agrotron M610VII VII 307.W.0160.en.6.02-Agrotron M610VII VII 11/25/2008 7:21:07 AM 11/25/2008 7:21:07 AM
TABLE OF CONTENTS
VIII
40.4.55 - Positions of front lift wiring connectors on drivetrain 40-171
40.4.56 - Comfort package wiring loom - 0.015.5452.4 40-173
40.4.57 - Cab comfort package connectors position 40-174
40.4.58 - Wiring for hydraulic trailer braking - Italy version - 0443.7356.4/10 40-176
40.4.59 - Trailer hydraulic braking wiring connector positions - Italian version 40-177
40.4.60 - Air braking pressure switch cabling - 0443.7355.4/10 40-179
40.4.61 - Position of hydraulic braking pressure switch wiring connectors 40-180
307.W.0160.en.6.02-Agrotron M610VIII VIII 307.W.0160.en.6.02-Agrotron M610VIII VIII 11/25/2008 7:21:07 AM 11/25/2008 7:21:07 AM
You're Reading a Preview
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$52.99
Deutz Fahr Agrotron M610 M620 M640 Profiline Tractor Shop Service Repair Manual -
Viewed 13 Times Today
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$52.99
Secure transaction
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Description
This is the Complete Factory Deutz Fahr Agrotron M610, M620 and M640 Profiline Tractors Workshop Service Repair Manual.
- The following tractors are covered in this manual:
- Agrotron M 610 Profiline
- Agrotron M 620 Profiline
- Agrotron M 640 Profiline
This irreplaceable technical manual includes indispensable instructions to maintain and service your engines using detailed diagrams and manufacturers specifications.
Navigation is simple with chapter bookmarks and ability to search by keyword.
- INSTANT - NO WAITING
- LANGUAGE: English
- FORMAT: PDF
- COMPATIBLE: All Versions of Windows & Mac
- PAGES: 1135
- SEARCHABLE - BOOKMARKED - INDEXED
Completely Bookmarked chapters for easy navigation that allow you to identify the service repair procedures in the quickest time possible.
Comprehensive illustrations, exploded diagrams, drawings and photos guide you through the service repair procedures.
This manual is Indexed, Bookmarked and Searchable.
SECTIONS INCLUDE:
- 00 - Introduction
- 10 - Technical Characteristics
- 20 - Calibrations And Electronic Diagnosis
- 30 - Operation
- 40 - Wiring Diagrams
There are lots of pictures, diagrams, illustrations and charts.
This manual is perfect for tune-ups, regular maintenance and repairs.
Mechanical details and step-by-step instructions you will need are included!
