CASE IH PUMA 115 125 140 155 Tractor Operators Manual

CONTENTS Title Page Section 1 -- GeneralInformation and Safety To the Owner 1--1 ............................................................................... Product Identification 1--4 ........................................................................ Ecology and the Environment 1--8 ................................................................. Safety Precautions 1--10 ......................................................................... Safety Decals 1--19 .............................................................................. International Symbols 1--27 ....................................................................... Airborne Noise Emission 1--28 .................................................................... Section 2 -- Controls, Instruments and Operation Integrated Control Panel 2--2 ..................................................................... Cab 2--5 ....................................................................................... Electrical Power Sockets 2--23 .................................................................... Seats 2--27 ..................................................................................... Integrated Control Unit 2--37 ...................................................................... Enhanced Keypad and Performance Monitor 2--51 ................................................... Brake Controls and Operation 2--84 ................................................................ Semi--Powershift Transmission 2--89 ............................................................... Full Powershift Transmission 2--119 ................................................................ Differential Lock and Four Wheel Drive 2--144 ....................................................... Front Axle Suspension 2--148 ..................................................................... Section 3 -- Field Operation Important Information 3--1 ........................................................................ Boosting the Tractor Battery 3--8 .................................................................. Starting the Engine 3--9 .......................................................................... Stopping the Engine 3--12 ........................................................................ Power Management 3--15 ........................................................................ Constant Engine Speed 3--16 ..................................................................... Headland Management Control 3--20 .............................................................. Turn Assist 3--40 ................................................................................ Rear Power Take--Off 3--42 ....................................................................... Front Power Take--Off and Hydraulic Lift 3--60 ....................................................... Electronic Hitch Control 3--84 ..................................................................... Remote Control Valves 3--100 ..................................................................... Electro--Hydraulic Remote Control Valves 3--107 ..................................................... Three--point Hitch 3--141 ......................................................................... Quick Hitch 3--147 ............................................................................... Linkage Stabilisers 3--149 ........................................................................ Drawbars and Towing Attachments 3--153 .......................................................... Trailer Braking Systems 3--169 .................................................................... Front Wheel Track Adjustment 3--176 .............................................................. Rear Wheel Track Adjustment 3--184 ............................................................... Ballasting and Tyres 3--195 ....................................................................... NOT FOR REPRODUCTION

Section 4 -- Lubrication and Maintenance General Information 4--1 ......................................................................... Guard Removal 4--8 ............................................................................. Lubrication and Maintenance Chart 4--12 ........................................................... Servicing: When Warning Lights Illuminate 4--15 ..................................................... 10--hour/daily service 4--19 ....................................................................... 50--hour service 4--21 ............................................................................ 100--hour service 4--33 ........................................................................... 300--hour service 4--32 ........................................................................... 600--hour service 4--35 ........................................................................... 1200--hour/12 month service 4--42 ................................................................. 1200--hour/24 month service 4--49 ................................................................. Every 3 years 4--56 .............................................................................. General Maintenance -- as required 4--58 ........................................................... Storing the Tractor 4--83 .......................................................................... Section 5 -- Fault Finding Introduction 5--1 ................................................................................. Engine 5--4 ..................................................................................... Transmission 5--7 ............................................................................... Hydraulics 5--8 .................................................................................. 3-point Hitch 5--9 ................................................................................ Brakes 5--10 .................................................................................... Cab 5--10 ...................................................................................... Electrical 5--11 .................................................................................. Section 6 -- Accessories Auxiliary Headlights 6--2 .......................................................................... Battery Isolator Switch 6--2 ....................................................................... NOT FOR REPRODUCTION

Section 7 -- Specification General Dimensions 7--2 ......................................................................... Vehicle Weights 7--6 ............................................................................. Lubricant and Fluid Capacities 7--7 ................................................................ Engine 7--8 ..................................................................................... Fuel System 7--8 ................................................................................ Cooling System 7--9 ............................................................................. Transmission Options 7--9 ........................................................................ Maximum Operating Angle 7--10 .................................................................. Rear Power Take-Off 7--10 ....................................................................... Front Power Take-Off 7--10 ....................................................................... Hydraulic System 7--11 ........................................................................... Rear 3-Point Hitch 7--11 .......................................................................... Remote control valves 7--14 ...................................................................... Front 3--Point Hitch 7--14 ......................................................................... Front Remote Valves 7--14 ....................................................................... Brakes 7--15 .................................................................................... Steering 7--15 ................................................................................... Electrical Equipment 7--16 ........................................................................ Hardware Torque Tables 7--17 .................................................................... Section 8 -- First 50--hour Service Forms 8--5 ..................................................... Section9 -- Index 9--1 ........................................................................... NOT FOR REPRODUCTION

FEDERAL EMISSIONS WARRANTY (California owner’s emissions warranty is covered elsewhere) CNH UK Ltd warrants that your new 1996 and later heavy-duty off-road diesel engine was designed, built, and equipped to conform to applicable U.S. Environmental Protection Agency regulations for a period of use of five years or 3,000 hours of operation, whichever occurs first. The new model year, class of diesel engine, and emission application determination for your engine are identified on the emission control information label affixed to the engine. the warranty period begins on the date the new equipment is sold to the first retail purchaser. Any emission control system parts which are proven defective during normal use will be repaired or replaced during the warranty period. the warranty repairs and service will be performed by any authorized CNH dealer at the dealer’s place of business, with no charge for parts or labor (including diagnosis). As the engine owner, you are responsible to perform all the required maintenance listed in your owner’s manual. CNH UK Ltd will not deny an emission warranty claim solely because you have no record of maintenance; however, a claim may be denied if your failure to perform maintenance resulted in the failure of a warranted part. Receipts covering regular maintenance should be retained in the event of questions and these receipts should be passed on to each subsequent owner of the engine. It is recommended replacement parts used for maintenance or repairs be CNH Service Parts to maintain the quality originally designed into your emission certified engine. the use of non-CNH parts does not invalidate the warranty on other components unless the use of such parts causes damage to warranted parts. CNH UK Ltd wishes to assure the emission control systems warranty is being properly administered. If you believe you have not received the service entitled to under this warranty, you should contact the nearest CNH Office for assistance. the address and phone number of each Office is in your equipment owner’s manual. If additional assistance or information is needed, contact: Service Department CNH America, LLC 500 Diller Avenue New Holland, PA 17557 (717) 355-1121 Please note that the Emission Warranty does not cover: 1. Systems and parts that were not first installed on the new equipment or engine as original equipment by CNH UK Ltd. 2. Part malfunctions caused by abuse, misuse, improper adjustment, modification, alteration, tampering, disconnection, improper or inadequate maintenance, or use of non-recommended fuels and lubricating oils. 3. Accident caused damage, acts of nature, or other events beyond CNH UK Ltd’s control. 4. Replacement of expendable items made in connection with scheduled maintenance. 5. Parts requiring replacement, inspection or adjustment maintenance intervals for reasons other than being defective. 6. Parts which are not CNH Service Parts. 7. Loss of time, inconvenience, loss of use of equipment/engine or commercial loss. 8. Equipment with altered or disconnected hourmeter where the hours cannot be determined. 9. Equipment normally operated outside the United States. 10. Non-defective parts replaced by other than CNH dealers. Coverage This emission control system warranty applies only to the following emission control parts. Electronic Control Unit Fuel Injection Pump Fuel Injectors Turbocharger Intake Manifold Exhaust Manifold Boost Pressure Tubing-connection to Aneroid Device ON F.I.P. NOT FOR REPRODUCTION

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT (California Only) Your Warranty Rights and Obligations The California Air Resources Board and CNH UK LTD are pleased to explain the emission control system warranty on your engine. In California, new 2004 and later heavy-duty off-road engines from 50 to 750 HP must be designed, built and equipped to meet the State’s stringent anti-smog standards. CNH UK LTD must warrant the emission control system on your engine for the periods of time listed below, provided there has been no abuse, neglect or improper maintenance of your engine. Your emission control system includes parts such as the fuel injection system and the air induction system. Where a warrantable condition exists, CNH UK LTD will repair your heavy-duty off-road engine at no cost to you including diagnosis, parts and labor. Manufacturer’s Warranty Coverage: The 2004 and later heavy-duty off-road engines are warranted from the original date of delivery for five years or 3000 hours of operation, whichever occurs first. If any emission-related part on your engine is defective, the part will be repaired or replaced by CNH UK LTD. Owner’s Warranty Responsibilities: • As the heavy-duty off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. CNH UK LTD recommends that you retain all receipts covering maintenance on your heavy-duty off-road engine, but CNH UK LTD cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. • As the heavy-duty off-road engine owner, you should, however, be aware that CNH UK LTD may deny you warranty coverage if your heavy-duty off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. • Your engine is designed to operate on commercially available diesel fuel only. Use of any other fuel may result in your engine no longer operating in compliance with California’s emissions requirements. • You are responsible for initiating the warranty process. the ARB suggests that you present your heavy-duty off-road engine to a CNH dealer as soon as a problem exists. the warranty repairs should be completed by the dealer as expeditiously as possible. • If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest CNH Office at the address and telephone number listed on the Owner Assistance page of your equipment’s operator manual. • Prior to the expiration of the warranty, you must give notice of any failure of an emission control warranted part. Such notice must be given to CNH UK LTD or an authorized CNH dealer, and you must deliver the engine to the repair location. • You, the owner, are responsible for incidental costs incurred by yourself or your employees as a result of an unwarrantable failure. Examples of such costs are communication expenses, meals and lodging. • The owner is responsible for any business costs or losses, any “downtime” expenses and any “cargo” damage which result from the failure of a warranted part. CNH UK LTD is not responsible for other incidental or consequential damages, including, but not limited to fines, theft, vandalism or collisions. Parts covered: This emission control system warranty applies to the following emission control parts: Electronic Control Unit Fuel Injection Pump Fuel Injectors Turbocharger Intake Manifold Charge Air Cooler Exhaust Manifold Boost Pressure Tubing (connection to Aneroid Device on F.I.P.) Any replacement part, equivalent in performance and durability, may be used in the performance of any maintenance or repairs and must be provided without charge to the owner. the use of these parts does not reduce the warranty obligations of CNH UK LTD. However, CNH UK LTD recommends the use of new, genuine CNH service parts or CNH approved rebuilt parts and assemblies. CNH UK LTD also recommends that the engine be serviced by a CNH authorized dealer. CNH UK LTD Responsibilities: Warranty work will be provided at no charge to the owner at any authorized dealer, using genuine CNH service parts or CNH approved rebuilt parts or assemblies. The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work was performed at a warranty station. CNH UK LTD is liable for damages to other engine components caused by the failure under warranty of any warranted part. Warranty Limitations CNH UK LTD is not responsible for failures resulting from abuse or neglect by owner or operator. CNH UK LTD warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board, and that it is free from defects in materials and workmanship which cause the failure of a warranted part. Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” is warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time prior to the first scheduled replacement point of that part. CNH UK LTD is not liable to warrant failures caused by the use of add-on or modified parts. CNH UK LTD is concerned to ensure proper maintenance of the engine to maximise emissions performance. Information on care and replacement of engine air cleaner, and all other aspects of engine maintenance is provided in a manual supplied to the owner. A maintenance schedule chart is provided in the manual. NOT FOR REPRODUCTION

CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. NOT FOR REPRODUCTION

1--1 SECTION 1 GENERAL INFORMATION AND SAFETY TO THE OWNER GENERAL INFORMATION This Manual has been prepared to assist you in the correct procedure for running--in, driving and operating and for the maintenance of your new tractor. Read this Manual carefully. Your tractor is intended for use in normal and customary agricultural applications. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised dealer. He has factory trained personnel, genuine manufacturers’ parts and the necessary equipment to carry out all your service requirements. Your tractor has been designed and built to give maximum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble--free operation, it is important that the routine services, as specified in Section 4 of this Manual, are carried out at the recommended intervals. OPERATORS MANUAL STORAGE The Operators Manual supplied with your tractor is an important source of information and should be stored safely. The manual is written specifically for your tractor so it is important that you make a note of the print number and issue date which can be found on the cover. In the event the manual is lost or damaged it can be replaced with the correct version. A storage pocket for the Operators Manual can be found on the rear of the seat. The manual should be kept in this pocket at all times when not in use. CLEANING THE TRACTOR Your tractor is a state-of-the-art machine with sophisticated, electronic controls. This should be taken into consideration when cleaning the tractor, particularly if using a high pressure washer. Even though every precaution has been taken to safeguard electronic components and connections, the pressure generated by some of these machines is such that complete protection against water ingress cannot be guaranteed. When using a high pressure washer, do not stand too close to the tractor and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, etc. Never direct a cold water jet at a hot engine or exhaust. ELECTRO-MAGNETIC INTERFERENCE (EMC) This tractor complies strictly with the European Regulations on electro-magnetic emissions. However, interference may arise as a result of add-on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • Ensure that each piece of non-Case IH equipment fitted to the tractor bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the tractor. • The electro-magnetic field generated by the add-on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components. Failure to comply with these rules will render the Case IH warranty null and void. NOT FOR REPRODUCTION

SECTION 1 -- GENERAL INFORMATION AND SAFETY 1--2 END USER LICENSE AGREEMENT TERMS • You have acquired a device (“DEVICE”) that includes Software licensed by CNH America LLC from Microsoft Licensing, GP or its affiliates (“MS”). Those installed software products of MS origin, as well as associated media, printed materials, and “online” or electronic documentation (“SOFTWARE”) are protected by international intellectual property laws and treaties. The SOFTWARE is licensed, not sold. All rights reserved. • IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT (“EULA”), DO NOT USE THE DEVICE OR COPY THE SOFTWARE. INSTEAD, PROMPTLY CONTACT CNH AMERICA LLC FOR INSTRUCTIONS ON RETURN OF THE UNUSED DEVICE(S) FOR A REFUND. ANY USE OF SOFTWARE INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE, WILL CONSTITUTE YOUR AGREEMENT TO THIS EULA (OR RATIFICATION OF ANY PREVIOUS CONSENT.) • GRANT OF SOFTWARE LICENSE. This EULA grants you the following license: -- You may use the SOFTWARE only on the DEVICE. -- NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT. CNH AMERICA LLC HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE, AND MS HAS RELIED UPON CNH AMERICA LLC TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE. -- NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCURACY AND EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU. ALSO, THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE SOFTWARE OR AGAINST INFRINGEMENT. IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE DEVICE OR THE SOFTWARE, THOSE WARRANTIES DO NOT ORIGINATE FROM, AND ARE NOT BINDING ON, MS. -- No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT IN EXCESS OF U.S. TWO HUNDRED AND FIFTY DOLLARS (U.S. $250.00) -- Limitations on Reverse Engineering, Decompilation, and Disassembly. You may not reverse engineer, decompile, or disassemble the SOFTWARE, except and only to the extent that such activity is expressly permitted by application law notwithstanding this limitation. -- SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently transfer rights under this EULA only as part of a permanent sale or transfer of the DEVICE, and only if the recipient agrees to this EULA. If the SOFTWARE is an upgrade, any transfer must also include all prior versions of the SOFTWARE. -- EXPORT RESTRICTIONS. You acknowledge that SOFTWARE is subject to U.S. export jurisdiction. You agree to comply with all applicable international and national laws that apply to the SOFTWARE, including the U.S. Export Administration Regulations, as well as end-user, end-use and destination restrictions issued by U.S. and other governments. For additional information see http://www.microsoft.com/exporting/. NOT FOR REPRODUCTION

SECTION 1 -- GENERAL INFORMATION AND SAFETY 1--3 SAFETY Pages 1--9 to 1--17 inclusive list the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions and follow the advice offered before operating the tractor. FIRST 50 HOUR SERVICE In Section 8, at the back of this Manual, you will find the 50--hour service reports. IMPORTANT: It is important the 50 hour service is carried out as recommended to ensure your tractor provides optimum performance and efficiency. After you have operated the tractor for 50 hours, take your tractor, together with this Manual, to your dealer. He will then perform the factory recommended 50 hour service and complete the service report sheets (pages 8--1 and 8--3). The first sheet (page 8--1) is the dealer’s copy and should be removed by the dealer after the service has been carried out. The second sheet (page 8--3) is your copy of the service performed. Ensure that you and the dealer sign both copies. SERVICE PARTS It should be pointed out that genuine parts have been examined and approved by the Company. The installation and/or use of ‘non-genuine’ products could have negative effects upon the design characteristics of your tractor and thereby affect it’s safety. The Company is not liable for any damage caused by the use of ‘non--genuine’ parts and accessories. Only genuine Case IH replacement parts should be used. The use of non-genuine parts may invalidate legal approvals associated with this product. It is prohibited to carry out any modifications to the tractor unless specifically authorised, in writing, by the After Sales Service department of the Company. WARRANTY Your tractor is warranted according to legal rights in your country and the contractual agreement with the selling dealer. No warranty shall, however, apply if the tractor has not been used, adjusted and maintained according to the instructions given in the Operator’s Manual. USE OF BIODIESEL FUELS IMPORTANT: Before using Biodiesel fuels in your tractor, refer to the information on page 4--5 regarding the storage and use of Biodiesel fuels. EMISSION CONTROLS ATTENTION:The engine and fuel system on your machine is designed and built to government emissions standards. Tampering by dealers, customers, operators and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only! NOT FOR REPRODUCTION

SECTION 1 -- GENERAL INFORMATION AND SAFETY 1--4 PRODUCT IDENTIFICATION The tractor and major components are identified using serial numbers and/or manufacturing codes. Tractor identification data must be supplied to the dealer when requesting parts or service and will also be needed to aid in identifying the tractor if it is ever stolen. The following provides the locations of the identification data. 1 1 Vehicle Identification Plate The vehicle identification plate (1), Figure 1 is located on the left-hand radiator support. Record the information on the sample identification plate provided below. 2 Tractor Identification The serial number and model identification information is stamped on the front support (1). These numbers are also repeated on the vehicle identification plate reproduced above. 3 NOT FOR REPRODUCTION

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CASE IH PUMA 115 125 140 155 Tractor Operators Manual

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