Case IH MXU100, MXU110, MXU115, MXU125, MXU130 Service Manual

MXU100 / MXU110 / MXU115 / MXU125 / MXU135 MXU100 MXU110 MXU115 MXU125 MXU135 MXU MAXXUM PRO TRACTORS Operator’s Manual 82999091 NOT FOR REPRODUCTION

OPERATOR’S MANUAL MXU100 MXU110 MXU115 MXU125 MXU135 MXU Maxxum Pro Tractors NOT FOR REPRODUCTION

Electro-magnetic Interference (EMC) This tractor complies strictly with the European Regulations on electro-magnetic emissions. However, interference may arise as a result of add-on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • Ensure that each piece of non-Case IH equipment fitted to the tractor bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the tractor. • The electro-magnetic field generated by the add-on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components. Failure to comply with these rules will render the Case IH warranty null and void. NOT FOR REPRODUCTION

CONTENTS Title Page Section 1 -- GeneralInformation and Safety To the Owner 1--1 ............................................................................... Product Identification 1--2 ........................................................................ Ecology and the Environment 1--5 ................................................................. Safety Precautions 1--6 .......................................................................... Safety Decals 1--12 .............................................................................. International Symbols 1--17 ....................................................................... Airborne Noise Emission 1--18 .................................................................... Section 2 -- Controls, Instruments and Operation Cab 2--7 ....................................................................................... Seats 2--24 ..................................................................................... Handbrake, Throttle and Foot Controls 2--29 ........................................................ Instrument Console 2--31 ......................................................................... Analogue/Digital Instruments 2--36 ................................................................. Synchro Shift Transmission (12 x 12) 2--65 ......................................................... Two--speed Powershift Transmission (24 x 24) 2--71 ................................................. Semi--Powershift Transmission (16 x 16 and 17 x 16)) 2--82 .......................................... Differential Lock and Four Wheel Drive 2--100 ....................................................... Section 3 -- Field Operation Important Information 3--2 ........................................................................ Using Jump Leads (Booster Cables) 3--4 ........................................................... Starting and Stopping the Engine 3--6 .............................................................. Power Management 3--9 ......................................................................... Turn Assist 3--12 ................................................................................ Rear Power Take--Off 3--14 ....................................................................... Front Power Take--Off and Hydraulic Lift 3--32 ....................................................... Mechanical Lower Link Sensing Hydraulics 3--40 ..................................................... Electronic Hitch Control 3--46 ..................................................................... Headland Management Control 3--58 .............................................................. Remote Control Valves 3--64 ...................................................................... Electro--Hydraulic Remote Control Valves 3--72 ...................................................... Three--point Hitch 3--86 .......................................................................... Quick Hitch 3--93 ................................................................................ Linkage Stabilisers 3--98 ......................................................................... Drawbars and Towing Attachments 3--100 .......................................................... Hydraulic Trailer Brakes 3--112 .................................................................... Air-Operated Trailer Brakes 3--114 ................................................................. Front Wheel Track Adjustment 3--120 .............................................................. Rear Wheel Track Adjustment 3--129 ............................................................... Ballasting and Tyres 3--137 ....................................................................... NOT FOR REPRODUCTION

Section 4 -- Lubrication and Maintenance General Information 4--1 ......................................................................... Guard Removal 4--4 ............................................................................. Lubrication and Maintenance Chart 4--7 ............................................................ Servicing: When Warning Lights Illuminate 4--9 ...................................................... 10--hour/daily service 4--13 ....................................................................... 50--hour service 4--15 ............................................................................ 100--hour service 4--27 ........................................................................... 300--hour service 4--27 ........................................................................... 600--hour service 4--34 ........................................................................... 1200--hour/12 month service 4--40 ................................................................. 1200--hour/24 month service 4--45 ................................................................. 1800--hour service 4--51 .......................................................................... Every 3 years 4--52 .............................................................................. General Maintenance -- as required 4--53 ........................................................... Section 5 -- Fault Finding Introduction 5--1 ................................................................................. Engine 5--2 ..................................................................................... Transmission -- 12 x 12 Synchro Shift 5--5 .......................................................... Transmission -- 24 x 24 Two--speed Powershift 5--6 .................................................. Transmission -- 16 x 16 (17 x 16) Semi--Powershift 5--7 ............................................... Hydraulics 5--8 .................................................................................. Rear Three--Point Hitch 5--9 ...................................................................... Brakes 5--10 .................................................................................... Cab 5--10 ...................................................................................... Electrical 5--11 .................................................................................. Section 6 -- Vehicle Storage 6--1 ................................................................. Section 7 -- Accessories Rotating Beacon 7--2 ............................................................................ Engine Coolant Immersion Heater 7--2 ............................................................. Transmission Oil Heater 7--3 ...................................................................... 40 Amp Socket and Cable 7--3 .................................................................... Auxiliary Headlights 7--4 .......................................................................... Battery Isolator Switch 7--4 ....................................................................... Loader Subframe and Control Valve (Joystick) 7--5 .................................................. NOT FOR REPRODUCTION

Section 8 -- Specification General Dimensions 8--2 ......................................................................... Vehicle Weights 8--6 ............................................................................. Lubricant and Fluid Capacities 8--8 ................................................................ Engine 8--9 ..................................................................................... Fuel System 8--10 ............................................................................... Cooling System 8--10 ............................................................................ Transmission Options 8--11 ....................................................................... Brakes 8--11 .................................................................................... Maximum Operating Angle 8--11 .................................................................. Rear Power Take-Off 8--12 ....................................................................... Front Power Take-Off 8--12 ....................................................................... Hydraulic System 8--13 ........................................................................... Three-Point Hitch 8--14 ........................................................................... Remote control valves 8--18 ...................................................................... Front Three--Point Hitch 8--19 ..................................................................... Front Remote Valves 8--19 ....................................................................... Steering 8--19 ................................................................................... Electrical Equipment 8--20 ........................................................................ Hardware Torque Tables 8--21 .................................................................... Section 9 -- First 50--hour Service Forms 9--1 ..................................................... Section10 -- Index 10--1 ......................................................................... NOT FOR REPRODUCTION

NOT FOR REPRODUCTION

1--1 SECTION 1 GENERAL INFORMATION AND SAFETY TO THE OWNER GENERAL This Manual has been prepared to assist you in the correct procedure for running--in, driving and operating and for the maintenance of your new tractor. Read this Manual carefully. Your tractor is intended for use in normal and customary agricultural applications. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised dealer. He has factory trained personnel, genuine manufacturers’ parts and the necessary equipment to carry out all your service requirements. Your tractor has been designed and built to give maximum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble--free operation, it is important that the routine services, as specified in Section 4 of this Manual, are carried out at the recommended intervals. OPERATORS MANUAL STORAGE A storage pocket for the Operators Manual can be found on the rear of the seat. The manual should be kept in this pocket at all times when not in use. CLEANING THE TRACTOR Your tractor is a state-of-the-art machine with sophisticated, electronic controls. This should be borne in mind when cleaning the tractor, particularly if using a high pressure washer. Even though every precaution has been taken to safeguard electronic components and connections, the pressure generated by some of these machines is such that complete protection against water ingress cannot be guaranteed. When using a high pressure washer, do not stand too close to the tractor and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, etc. Never direct a cold water jet at a hot engine or exhaust. SAFETY Pages 1--6 to 1--11 inclusive list the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions and follow the advice offered before operating the tractor. FIRST 50 HOUR SERVICE In Section 9, at the back of this Manual, you will find the 50--hour service reports. After you have operated the tractor for 50 hours, take your tractor, together with this Manual, to your dealer. He will then perform the factory recommended 50 hour service and complete the service report sheets (pages 9--1 and 9--3). The first sheet (page 9--1) is the dealer’s copy and should be removed by the dealer after the service has been carried out. The second sheet (page 9--3) is your copy of the service performed. Ensure that you and the dealer sign both copies. SERVICE PARTS It should be pointed out that genuine parts have been examined and approved by the Company. The installation and/or use of ‘non-genuine’ products could have negative effects upon the design characteristics of your tractor and thereby affect it’s safety. The Company is not liable for any damage caused by the use of ‘non--genuine’ parts and accessories. Only genuine Case IH replacement parts should be used. The use of non-genuine parts may invalidate legal approvals associated with this product. It is prohibited to carry out any modifications to the tractor unless specifically authorised, in writing, by the After Sales Service department of the Company. WARRANTY Your tractor is warranted according to legal rights in your country and the contractual agreement with the selling dealer. No warranty shall, however, apply if the tractor has not been used, adjusted and maintained according to the instructions given in the Operator’s Manual. NOT FOR REPRODUCTION

SECTION 1 -- GENERAL INFORMATION AND SAFETY 1--2 PRODUCT IDENTIFICATION The tractor and major components are identified using serial numbers and/or manufacturing codes. Tractor identification data must be supplied to the dealer when requesting parts or service and will also be needed to aid in identifying the tractor if it is ever stolen. The following provides the locations of the identification data. 1 1 Vehicle Identification Plate The vehicle identification plate, (1) Figure 1 is located on the left-hand radiator support. Record the information on the sample identification plate provided below. 2 Tractor Identification The serial number and model identification information is stamped on the top of the front support (1). These numbers are also repeated on the vehicle identification plate reproduced above. 3 NOT FOR REPRODUCTION

SECTION 1 -- GENERAL INFORMATION AND SAFETY 1--3 Engine Identification The engine serial number and date code are stamped on the engine identification plate. On MXU100 and MXU115 models, the engine identification plate is located on the right--hand side of the engine sump. 4 Further information relating to engine adjustments and Emission Regulations can be found on a plate located on the left--hand side of the engine valve cover. 5 For MXU110, MXU125 and MXU135 models the plate can be found on top of the engine attached to the valve cover. The plate also provides information on engine adjustments and compliance with Emission Regulations where required. Record the information below for quick reference. Engine Serial No. 6 Emission Control Decal (MXU100 and MXU115) Located on the left--hand side of the engine valve cover. The Emission Control Decal provides information on engine adjustments and compliance with Emission Regulations where required. 7 NOT FOR REPRODUCTION

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Case IH MXU100, MXU110, MXU115, MXU125, MXU130 Service Manual

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