SERVICE MANUAL
MAXXUM 100 , MAXXUM 110 Multicontroller , MAXXUM 110 , MAXXUM 115
Multicontroller , MAXXUM 115 , MAXXUM 120 Multicontroller , MAXXUM 120 ,
MAXXUM 125 Multicontroller , MAXXUM 125 , MAXXUM 130 Multicontroller ,
MAXXUM 130 , MAXXUM 140 Multicontroller , MAXXUM 140
MAXXUM-T3-DRAFT 02/11/2011
EN
Contents
INTRODUCTION
HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS A
PRIMARY HYDRAULIC POWER SYSTEM .............................................. A.10.A
PRIMARY HYDRAULIC POWER SYSTEM Closed center mechanical remote valve . . . A.10.B
PRIMARY HYDRAULIC POWER SYSTEM Electro-hydraulic remote valve ............. A.10.C
PRIMARY HYDRAULIC POWER SYSTEM Open center mechanical remote valve ..... A.10.D
SECONDARY HYDRAULIC POWER SYSTEM.......................................... A.12.A
HYDRAULIC COMMAND SYSTEM ...................................................... A.14.A
ELECTRICAL POWER SYSTEM ........................................................ A.30.A
ELECTRICAL POWER SYSTEM ........................................................ A.30.A
ELECTRONIC SYSTEM ................................................................. A.50.A
FAULT CODES ........................................................................... A.50.A
ENGINE AND PTO IN ................................................................... B
ENGINE .................................................................................. B.10.A
FUEL AND INJECTION SYSTEM ........................................................ B.20.A
AIR INTAKE SYSTEM .................................................................... B.30.A
EXHAUST SYSTEM...................................................................... B.40.A
ENGINE COOLANT SYSTEM ........................................................... B.50.A
STARTING SYSTEM ..................................................................... B.80.A
TRANSMISSION, DRIVE AND PTO OUT ........................................ C
POWER COUPLING Clutch .............................................................. C.10.C
TRANSMISSION Mechanical ............................................................ C.20.B
TRANSMISSION Power Shuttle .......................................................... C.20.C
TRANSMISSION Semi-Powershift ....................................................... C.20.D
ADDITIONAL REDUCERS Creeper ...................................................... C.30.C
ADDITIONAL REDUCERS Overdrive .................................................... C.30.D
REAR PTO Hydraulic ..................................................................... C.40.C
FRONT PTO Hydraulic ................................................................... C.42.C
MAXXUM-T3-DRAFT 02/11/2011
AXLES, BRAKES AND STEERING................................................. D
FRONT AXLE ............................................................................ D.10.A
REAR AXLE .............................................................................. D.12.A
2WD-4WD SYSTEM Hydraulic ........................................................... D.14.C
STEERING Hydraulic..................................................................... D.20.C
SERVICE BRAKE Hydraulic.............................................................. D.30.C
PARKING BRAKE Mechanical ........................................................... D.32.B
BRAKE CONNECTION Hydraulic ........................................................ D.34.C
SUSPENSION Hydraulic ................................................................. D.40.C
WHEELS AND TRACKS Wheels......................................................... D.50.C
FRAME AND CAB ........................................................................ E
FRAME Primary frame ................................................................... E.10.B
SHIELD ................................................................................... E.20.A
USER CONTROLS AND SEAT .......................................................... E.32.A
USER PLATFORM ....................................................................... E.34.A
ENVIRONMENT CONTROL Heating, ventilation and air-conditioning ................... E.40.D
HITCH AND WORKING TOOL ....................................................... H
HITCH Front hitch ........................................................................ H.10.B
HITCH Rear hitch......................................................................... H.10.C
HITCH Electronic draft control ............................................................ H.10.D
MAXXUM-T3-DRAFT 02/11/2011
MAXXUM-T3-DRAFT 02/11/2011
INTRODUCTION
MAXXUM-T3-DRAFT 02/11/2011
1
Contents
INTRODUCTION
Foreword ........................................................................................ 3
Safety rules ..................................................................................... 9
Torque ........................................................................................ 21
Consumables Lubrications and Coolants ..................................................... 25
Capacities ..................................................................................... 27
MAXXUM-T3-DRAFT 02/11/2011
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INTRODUCTION
Foreword [5195725]
Technical Information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through CD-ROM and in paper manuals. A coding system called ICE has been
developed to link the technical information to other Product Support functions e.g. Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customers
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to the
technical information in this manual to resolve that customers concern, you will find all the information classified using
the new ICE coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system, the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating this new ICE coding into technical information , you will be able to search and retrieve just the right
piece of technical information you need to resolve that customers concern on his machine. This is made possible by
attaching 3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
•
LOCATION - is the component or function on the machine, that the piece of technical information is going to
describe e.g. Fuel tank.
•
INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
•
PRODUCT - is the model that the piece of technical information is written for.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customers concern on his
machine.
That information could be:
•
the description of how to remove the cylinder head
•
a table of specifications for a hydraulic pump
•
a fault code
•
a troubleshooting table
•
a special tool
MAXXUM-T3-DRAFT 02/11/2011
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INTRODUCTION
How to Use this Manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
•
Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assem-
blies.
•
Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assem-
blies.
•
Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hy-
draulic devices, components and assemblies.
•
Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices,
components and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by
a letter A, B, C etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
SECTION
A - Distribution Systems
B - Power Production
C - Power Train
D - Travelling
E - Body and Structure
F - Frame Positioning
G - Tool Positioning
H - Working Arm
J - Tools and Couplers
K - Crop Processing
L - Field Processing
PRODUCT
Tractors X X X X X X X X
Vehicles with working arms: backhoes,
excavators, skid steers, .....
X X X X X X X X X
Combines, forage harvesters, balers, .... X X X X X X X X X X
Seeding, planting, floating, spraying
equipment, ....
X X X X X X X X X
Mounted equipment and tools, ..... X X X X
MAXXUM-T3-DRAFT 02/11/2011
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INTRODUCTION
This manual contains these Sections. The contents of each Section are explained over the following pages.
Contents
INTRODUCTION
DISTRIBUTION SYSTEMS A
POWER PRODUCTION B
POWER TRAIN C
TRAVELLING D
BODY AND STRUCTURE E
TOOL POSITIONING G
CROP PROCESSING K
Section Contents
SECTION A, DISTRIBUTION SYSTEMS
This Section covers the main systems that interact with most of the functions of the product. It includes the central
parts of the hydraulic, electrical, electronic, pneumatic, lighting and grease lubrication systems. The components that
are dedicated to a specific function are listed in the Chapter where all the technical information for that function is
included.
SECTION B, POWER PRODUCTION
This Section covers all the functions related to the production of power to move the machine and to drive various
devices.
SECTION C, POWER TRAIN
This Section covers all the functions related to the transmission of power from the engine to the axles and to internal
or external devices and additional Process Drive functions.
SECTION D, TRAVELLING
This Section covers all the functions related to moving the machine, including tracks, wheels, steering and braking. It
covers all the axles both driven axles and non-driven axles, including any axle suspension.
SECTION E, BODY AND STRUCTURE
This Section covers all the main functions and systems related to the structure and body of the machine. Including
the frame, the shields, the operator's cab and the platform.
SECTION G, TOOL POSITIONING
This Section covers all the functions related to the final and/or automatic positioning of the tool once the tool is posi-
tioned using the Working Arm or the machine frame.
SECTION K, CROP PROCESSING
This Section covers all the functions related to crop processing.
MAXXUM-T3-DRAFT 02/11/2011
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INTRODUCTION
Chapters
Each Chapter is identified by a letter and number combination e.g. Engine B.10.A The first letter is identical to the
Section letter i.e. Chapter B.10 is inside Section B, Power Production.
CONTENTS
The Chapter Contents lists all the technical data (specifications), functional data (how it works), service data (remove,
install adjust, etc..) and diagnostic data (fault codes and troubleshooting) that have been written in that Chapter for
that function or system on the machine.
Contents
POWER PRODUCTION
ENGINE _ 10.A
TECHNICAL DATA
ENGINE - General specification (B.10.A - D.40.A.10)
CS6050
FUNCTIONAL DATA
ENGINE - Dynamic description (B.10.A - C.30.A.10)
CS6050
SERVICE
ENGINE - Remove (B.10.A - F.10.A.10)
CS6050
DIAGNOSTIC
ENGINE - Troubleshooting (B.10.A - G.40.A.10)
CS6050
INDEX
The Chapter Index lists in alphabetical order all the types of information (called Information Units) that have been
written in that Chapter for that function or system on the machine.
Index
POWER PRODUCTION - B
ENGINE
ENGINE - Dynamic description (B.10.A - C.30.A.10)
CS6050
ENGINE - General specification (B.10.A - D.40.A.10)
CS6050
ENGINE - Remove (B.10.A - F.10.A.10)
CS6050
ENGINE - Troubleshooting (B.10.A - G.40.A.10)
CS6050
MAXXUM-T3-DRAFT 02/11/2011
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Description
Get the information you need to fix your CASE IH MAXXUM 140 Tractor in just seconds with this service manual. No special software required (works on all computers)!
The CASE IH MAXXUM 140 TRACTOR Service Manual has easy-to-read text sections with top-quality diagrams and instructions. It is specifically written for both the do-it-yourselfer and the experienced mechanic. This manual covers every single detail of your machine and provides step-by-step instructions based on the complete disassembly of the machine.
This service manual describes the service procedures for the complete vehicle. Follow the Maintenance Schedule recommendations to ensure that the CASE IH MAXXUM 140 Tractor is in peak operating condition. Performing the scheduled maintenance is very important as it compensates for the initial wear that occurs during the life of the truck.
Gain instant access to your manual with no waiting and no shipping fee. You can start doing your repairs right away!
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- CASE IH MAXXUM 140 TRACTOR Workshop Service Repair Manual
File Format: PDF
Language: English
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What is a Service Manual? It is a book delivered instantly upon purchase. No confusing software needed, no waiting, just what you paid for. If you experience any problems with the manual, we will jump to your aid!
CASE IH MAXXUM 140 Tractor Workshop Service Repair Manual
Topics covered include MOT Test Checks, Roadside Repairs, Routine Maintenance, Engine and Associated Systems, Engine removal and general engine overhaul procedures, Cooling, heating and air conditioning systems, Fuel and exhaust systems, Engine electrical systems, Emissions control systems, Transmission, Manual transmission, Automatic transmission, Clutch and driveshafts, Brakes, Braking system, Suspension, Suspension and steering systems, Body Equipment, Bodywork and fittings, Electrical, Body electrical systems, Wiring Diagrams, REFERENCE, Tools and Working Facilities, General Repair Procedures, Buying spare parts and vehicle identification numbers, Fault Finding, Glossary of Technical Terms.
CASE IH MAXXUM 140 TRACTOR SERVICE REPAIR MANUAL
