CASE IH MAGNUM 180 190 210 225 Tractor Operators Manual

Part number 84335251 1st edition English November 2010 OPERATORS MANUAL Magnum 180 Magnum 190 Magnum 210 Magnum 225 Tractor from PIN ZARH06086 and after NOT FOR REPRODUCTION

Contents 1 GENERAL INFORMATION Tractor intended use........................................................................ 1-1 Note to the Owner .......................................................................... 1-2 Manual storage ............................................................................. 1-2 Machine orientation......................................................................... 1-3 Product identification ....................................................................... 1-4 Component location ........................................................................ 1-7 2 SAFETY INFORMATION Safety rules and signal word definitions ................................................... 2-1 Read the Operators Manual ................................................................ 2-2 Proposition 65 .............................................................................. 2-2 Safety rules - General ..................................................................... 2-2 Safety rules - Air conditioning system ..................................................... 2-3 Safety rules - Basic operating ............................................................. 2-3 Safety rules - Battery ...................................................................... 2-4 Safety rules - Driving on public roads ...................................................... 2-4 Safety rules - Electrical storm safety ....................................................... 2-5 Safety rules - Fire prevention .............................................................. 2-5 Safety rules - General maintenance ....................................................... 2-5 Safety rules - Hazardous chemicals ....................................................... 2-7 Safety rules - Implements, tools and trailers ............................................... 2-7 Safety rules - Instructional seat ............................................................ 2-8 Safety rules - Mounting and dismounting .................................................. 2-8 Safety rules - Operator presence system .................................................. 2-8 Safety rules - PTO operation .............................................................. 2-8 Safety rules - Roll over and tip over ....................................................... 2-9 Safety rules - Utility power lines ........................................................... 2-9 Safety rules - Wheels and tires ........................................................... 2-10 ROPS and CSF............................................................................ 2-11 Safety decals .............................................................................. 2-13 Ecology and the environment ............................................................. 2-21 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR’S PLATFORM Tractor access .......................................................................... 3-1 OPERATOR’S SEAT Overview ............................................................................... 3-3 Control identification .................................................................... 3-4 INSTRUCTOR’S SEAT Overview ............................................................................... 3-7 FORWARD CONTROLS Steering column ........................................................................ 3-8 Front console .......................................................................... 3-11 Pedal controls ......................................................................... 3-13 LEFT-HAND SIDE CONTROLS NOT FOR REPRODUCTION

Manual backup brake.................................................................. 3-16 RIGHT-HAND SIDE CONTROLS Armrest console ....................................................................... 3-17 Multi-function handle .................................................................. 3-18 Minimum/maximum rpm throttles ...................................................... 3-23 Control panel .......................................................................... 3-25 Remote valve controls ................................................................. 3-34 Joystick ................................................................................ 3-35 Armrest compartment ................................................................. 3-36 Adjusting the armrest console ......................................................... 3-37 REARWARD CONTROLS Fender console ........................................................................ 3-39 Automatic temperature controls ....................................................... 3-42 Automatic temperature control system ................................................ 3-45 Ventilation ............................................................................. 3-46 OVERHEAD CONTROLS Interior lamps .......................................................................... 3-48 EXTERIOR CONTROLS Rear fender ............................................................................ 3-49 INSTRUMENT CLUSTER Overview .............................................................................. 3-50 Gauges ................................................................................ 3-50 Status and warning icons .............................................................. 3-51 Upper display .......................................................................... 3-54 Lower display .......................................................................... 3-56 Keypad ................................................................................ 3-57 Standard instrumentation .............................................................. 3-59 Performance instrumentation .......................................................... 3-66 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before starting the engine .............................................................. 4-1 STARTING THE UNIT Normal engine starting ................................................................. 4-4 Cold starting aids ....................................................................... 4-6 Cold temperature operation ............................................................ 4-7 STOPPING THE UNIT Stopping the engine .................................................................... 4-9 MOVING THE UNIT FULL POWERSHIFT TRANSMISSION ................................................. 4-10 Powershift transmission ............................................................... 4-10 Inching pedal and throttle.............................................................. 4-11 Transmission controls ................................................................. 4-12 Upper display .......................................................................... 4-15 Manual transmission operation ........................................................ 4-16 Automatic productivity management (APM) ........................................... 4-18 APM road .............................................................................. 4-21 APM ﬁeld .............................................................................. 4-23 NOT FOR REPRODUCTION

Setting reverse gear ratios ............................................................ 4-25 Transmission errors and calibration ................................................... 4-26 Creeper gears ......................................................................... 4-27 CONTINUOUSLY VARIABLE TRANSMISSION (CVT) ................................. 4-28 CVT brake, pedal and throttle operation .............................................. 4-28 CVT transmission operation ........................................................... 4-33 CVT transmission controls ............................................................ 4-35 CVT transmission display ............................................................. 4-39 CVT speed matching .................................................................. 4-42 CVT transmission error codes ......................................................... 4-42 POWERSHIFT AND CVT TRANSMISSIONS ........................................... 4-43 Selective catalytic reduction (SCR) system ........................................... 4-43 Mechanical front drive (MFD).......................................................... 4-46 Differential lock system ................................................................ 4-49 Suspended axle ....................................................................... 4-51 Engine power management ........................................................... 4-53 Ride control ............................................................................ 4-55 Constant engine speed ................................................................ 4-56 Electronic end of row system .......................................................... 4-59 PARKING THE UNIT Electronic park lock (EPL) and manual backup brake................................. 4-69 5 TRANSPORT OPERATIONS ROAD TRANSPORT Tractor warning lamps and SMV symbol ............................................... 5-1 Wide transport marker light ............................................................. 5-4 Tractor warning lamps .................................................................. 5-6 Safe transport speed ................................................................... 5-7 Implement warning lamps and SMV symbol ........................................... 5-8 Safety chain ............................................................................ 5-9 SHIPPING TRANSPORT Securing the tractor for shipping ...................................................... 5-10 RECOVERY TRANSPORT Safety rules ............................................................................ 5-11 6 WORKING OPERATIONS GENERAL INFORMATION Before operating the vehicle ............................................................ 6-1 Guidelines .............................................................................. 6-2 REAR PTO Safety rules ......................................................................... 6-3 Connecting the PTO ................................................................ 6-6 PTO operation ...................................................................... 6-8 Two speed PTO systems .......................................................... 6-10 Auto PTO operation ............................................................... 6-11 PTO fender switch operation ...................................................... 6-14 THREE POINT HITCH Connecting three-point hitch implements.......................................... 6-15 NOT FOR REPRODUCTION

Three-point hitch adjustments ..................................................... 6-16 Hitch controls and settings ........................................................ 6-23 Draft control ....................................................................... 6-29 Position and ride control ........................................................... 6-32 DRAWBARS AND TOWING ATTACHMENTS Safety rules ........................................................................ 6-34 Adjusting the drawbar ............................................................. 6-35 HYDRAULIC TRAILER BRAKES Trailer brake connections .......................................................... 6-37 AUXILIARY POWER CONNECTIONS Auxiliary power and lighting ....................................................... 6-38 Cab power connections ........................................................... 6-40 HYDRAULIC REMOTE CONTROL VALVES Valve couplers and connections ................................................... 6-42 Transport lock ..................................................................... 6-47 Operating the controls ............................................................. 6-48 Remote valve display screens ..................................................... 6-53 Joystick operation ................................................................. 6-56 BALLASTING THE TRACTOR Guidelines ......................................................................... 6-61 Tire load and inﬂation charts ...................................................... 6-65 Weights, cast metal and liquid ..................................................... 6-71 Wheel slip and power hop performance .......................................... 6-79 MECHANICAL FRONT DRIVE (MFD) AXLES Tire combinations and tread positions ............................................. 6-81 Toe-in setting - MFD front axles ................................................... 6-86 Steering and oscillation stops ..................................................... 6-87 Tread and fender settings - MFD axles ............................................ 6-91 REAR AXLE Rear wheel installation ............................................................ 6-97 Rear wheel tread settings ........................................................ 6-102 MFD lead/lag calculation ......................................................... 6-106 7 MAINTENANCE GENERAL INFORMATION Safety rules ............................................................................. 7-1 Opening the hood ...................................................................... 7-2 Closing the hood ....................................................................... 7-3 Filling the fuel tank ..................................................................... 7-4 Filling the DEF/AdBlue® tank .......................................................... 7-5 Battery access and service ............................................................. 7-6 Tire and rim service..................................................................... 7-8 Tractor jacking points .................................................................. 7-10 Capacities ............................................................................. 7-12 Consumables - Engine oil ............................................................ 7-14 Consumables - Diesel fuel ............................................................ 7-16 Consumables - Biodiesel fuel ......................................................... 7-17 NOT FOR REPRODUCTION

Consumables - Diesel exhaust fluid (DEF)/AdBlue® ................................. 7-19 Consumables - Coolant solutions ..................................................... 7-21 Electrical component location ......................................................... 7-22 MAINTENANCE CHART Maintenance Chart .................................................................... 7-26 At warning message display Air filter service icon/message ......................................................... 7-28 Fuel filter water separator ............................................................. 7-31 Every 10 hours or daily Engine coolant level ................................................................... 7-32 Engine oil level ........................................................................ 7-32 Windshield washer fluid level .......................................................... 7-34 First 50 hours Dealer performed service.............................................................. 7-35 Every 50 hours Coolers and condenser ................................................................ 7-36 Cab air filter............................................................................ 7-38 Grease fittings ......................................................................... 7-41 Wheel bolt torque ...................................................................... 7-48 Tire pressure .......................................................................... 7-49 Every 300 hours Battery water level ..................................................................... 7-50 Fan belt ................................................................................ 7-52 Transmission oil level .................................................................. 7-53 Mechanical front drive (MFD) gearbox ................................................ 7-54 Park brake ............................................................................. 7-55 Every 600 hours Engine oil and filter .................................................................... 7-56 DEF/AdBlue® in-line filter ............................................................. 7-59 Hydraulic filter(s) ...................................................................... 7-61 Engine primary air filter ................................................................ 7-63 Engine air intake hoses................................................................ 7-66 Fuel filters ............................................................................. 7-68 Differential and planetary oil ........................................................... 7-70 Every 1200 hours or annually Cab air filter............................................................................ 7-72 Hydraulic filter(s) ...................................................................... 7-74 Rear axle bearing...................................................................... 7-80 Transmission oil ....................................................................... 7-81 Differential and planetary oil ........................................................... 7-85 Mechanical front drive (MFD) gearbox ................................................ 7-89 Battery water level ..................................................................... 7-90 Every 1200 hours or two years Engine coolant ......................................................................... 7-92 Engine secondary air filter ............................................................. 7-95 NOT FOR REPRODUCTION

Engine valve adjustment .............................................................. 7-98 Blowby filter............................................................................ 7-98 Lubrication filter - CVT transmission .................................................. 7-98 Every 1800 hours DEF/AdBlue® supply module filter .................................................... 7-99 Every 36 months Air conditioning system ................................................................ 7-99 As required Pre-filter and water trap - if equipped ................................................ 7-100 Fuel tank vent filter ................................................................... 7-102 DEF/AdBlue® filter ................................................................... 7-102 Fan belt ............................................................................... 7-104 Cab suspension, if equipped ......................................................... 7-108 Remote valve collection bottle ........................................................ 7-109 Cab fabric and carpet ................................................................. 7-109 Tractor exterior ....................................................................... 7-110 Seat belt .............................................................................. 7-111 STORAGE Preparing for storage ............................................................. 7-112 Removing from storage........................................................... 7-113 ELECTRICAL SYSTEM Radio or audio system................................................................ 7-115 Battery removal and installation ...................................................... 7-116 Battery - Charging .................................................................... 7-118 Head light - Replace .................................................................. 7-119 Rear work light - Replace............................................................. 7-125 Fender tail light and warning light .................................................... 7-127 Roof front warning and work light .................................................... 7-129 Roof rear warning light ............................................................... 7-132 High intensity work light .............................................................. 7-134 Wide transport marker light ........................................................... 7-136 Rotating beacon light ................................................................. 7-137 Interior light - Replace ................................................................ 7-138 8 TROUBLESHOOTING ALARM(S) Display warnings ................................................................... 8-1 Automatic engine shut down ....................................................... 8-8 Fault reporting .................................................................. 8-9 SYMPTOM(S) Engine symptoms ................................................................. 8-11 Transmission symptoms ........................................................... 8-13 Hydraulic symptoms ............................................................... 8-14 Hitch symptoms ................................................................... 8-15 Brake symptoms ................................................................... 8-16 Cab environment symptoms ....................................................... 8-16 NOT FOR REPRODUCTION

Electrical power system symptoms ................................................ 8-17 9 SPECIFICATIONS Engine speciﬁcations ....................................................................... 9-1 Power train speciﬁcations .................................................................. 9-2 Operating speeds........................................................................... 9-5 Vehicle dimensions and shipping weight ................................................... 9-8 Maximum operating weight ................................................................ 9-10 10 ACCESSORIES Front wheel fenders ....................................................................... 10-1 Farming system displays .................................................................. 10-6 Chemical tank mounting ................................................................... 10-7 Loader connection and operation ......................................................... 10-9 General accessories ...................................................................... 10-10 11 FORMS AND DECLARATIONS First service dealer copy .................................................................. 11-1 First service customer copy ............................................................... 11-3 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Tractor intended use Magnum series tractors with standard equipment and authorized attachments, are intended to be used for customary farming, land leveling and related agriculture operations (intended use). Installation of utility (dozer) blades, tile plows, or push bars on the tractor is not recommended. Any tractor damage resulting from the installation and/or use of such equipment is not covered by the tractor warranty. Consult an authorized dealer or CNH America LLC on changes, additions or modifications that can be required for this machine to comply with various regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the conse- quences. Do not use this machine for any purpose or in any man- ner other than as described in the manual, decals, or other product safety information provided with the machine. These materials define the machine’s intended use. Use in any other way is considered as contrary to the intended use. The manufacture accepts no liability for any damage or injury resulting from this misuse and these risks must be born solely by the user. Engine and its systems The fuel system, exhaust after-treatment system, and engine on your machine are designed and built to government emissions standards. Tampering by dealers, cus- tomers, operators, and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action, and possible con- fiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only! Electro-magnetic compatibility (EMC) Electro-magnetic interference may result from add-on equipment which does not meet required standards. Such interference can result in a serious malfunction and/or create unsafe situations, and must be avoided by following these guidelines: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the governing authority where you use the machine. • The electro-magnetic field generated by the add-on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components. • Add-on equipment must not interfere with the functioning of the on board electronics. Failure to comply with these rules will render the CASE IH warranty null and void. 1-1 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION Note to the Owner This manual contains important information about the safe operation, adjustment and routine maintenance of your Magnum series tractor. The manual is divided into eleven chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating speciﬁc items about your tractor. Do NOT operate or permit anyone to operate or service this machine until you or the other persons have read this manual. Use only trained operators who have demon- strated the ability to operate and service this machine cor- rectly and safely. This Operator’s Manual is to be stored in the manual compartment behind the operator’s seat in the vehicle. Make sure this manual is in good condition. Contact your dealer to obtain additional manuals. Your Case IH dealer will instruct you in the general operation of your new equipment. Your dealer’s staff of fac- tory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine. They will also provide any after-sales service you may need, and genuine Case IH parts, your guaran- tee of quality and match. Case IH Max Service is also available. Call 1-877-4CASEIH (1-877-422-7344) or email maxser- vice.na@cnh.com. Manual storage RCPH08CCH002FAB 1 Keep the Operator’s Manual in the storage compartment provided on your tractor. The Operator’s Manual must be available for use by all operators. 1-2 NOT FOR REPRODUCTION

You're Reading a Preview

CASE IH MAGNUM 180 190 210 225 Tractor Operators Manual

Recently Viewed