Case IH JX55, JX65, JX75, JX85, JX95 Operators Manual

JX55, JX65, JX75, JX85, JX95 Tractors After PIN Number HFJ013287 Operator’s Manual 6-62660 NOT FOR REPRODUCTION

206 -- 4/04 ¤ 2004 CNH America LLC NOT FOR REPRODUCTION

FEDERAL EMISSIONS WARRANTY (California owners emissions warranty is covered elsewhere) Case IH warrants that your new 1996 and later heavy-duty off-road diesel engine was designed, built, and equipped to conform to applicable U.S. Environmental Protection Agency regulations for a period of use of five years or 3,000 hours of operation, whichever occurs first. The new model year, class of diesel engine, and emission application determination for your engine are identified on the emission control information label affixed to the top of your engines rocker arm cover. The warranty period begins on the date the new equipment is sold to the first retail purchaser. Any emission control system parts which are proven defective during normal use will be repaired or replaced during the warranty period. The warranty repairs and service will be performed by any authorized Case IH dealer at the dealers place of business, with no charge for parts or labor (including diagnosis). As the engine owner, you are responsible to perform all the required maintenance listed in your owners manual. Case IH will not deny an emission warranty claim solely because you have no record of maintenance; however, a claim may be denied if your failure to perform maintenance resulted in the failure of a warranted part. Receipts covering regular maintenance should be retained in the event of questions and these receipts should be passed on to each subsequent owner of the engine. It is recommended replacement parts used for maintenance or repairs be Case IH Service Parts to maintain the quality originally designed into your emission certified engine. The use of non-Case IH parts does not invalidate the warranty on other components unless the use of such parts causes damage to warranted parts. Case IH wishes to assure the emission control systems warranty is being properly administered. If you believe you have not received the service entitled to under this warranty, you should contact the nearest Case IH Branch Office for assistance. Please note that the Emission Warranty does not cover: 1. Systems and parts that were not first installed on the new equipment or engine as original equipment by Case IH. 2. Part malfunctions caused by abuse, misuse, improper adjustment, modification, alteration, tampering, disconnection, improper or inadequate maintenance, or use of non-recommended fuels and lubricating oils. 3. Accident caused damage, acts of nature, or other events beyond Case IHs control. 4. Replacement of expendable items made in connection with scheduled maintenance. 5. Parts requiring replacement, inspection or adjustment maintenance intervals for reasons other than being defective. 6. Parts which are not Case IH Service Parts. 7. Loss of time, inconvenience, loss of use of equipment/engine or commercial loss. 8. Equipment with altered or disconnected hourmeter where the hours cannot be determined. 9. Equipment normally operated outside the United States. 10. Non-defective parts replaced by other than Case IH dealers. Coverage This emission control system warranty applies to the following emission control parts. Fuel Injection Pump Fuel Injectors Turbocharger Intake Manifold Exhaust Manifold Boost Pressure Tubing-connection to Aneroid Device ON F.I.P. NOT FOR REPRODUCTION

SAFETY REGULATIONS CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Warranty Rights and Obligations The California Air Resources Board and Case IH are pleased to explain the emission control system warranty on your engine. In California, new 1997 and later heavy-duty off-road engines from 100 to 150 HP must be designed, built, and equipped to meet the States stringent anti-smog standards. Case IH must warrant the emission control system on your engine for the periods of time listed below, provided there has been no abuse, neglect, or improper maintenance of your engine. Your emission control system includes parts such as the fuel injection system and the air induction system. Where a warrantable condition exists, Case IH will repair your heavy-duty off-road engine at no cost to you, including diagnosis, parts, and labor. Manufacturers Warranty Coverage: The 1997 and later heavy-duty off-road engines are warranted from the original date of delivery for five years or 3,000 hours of operation, whichever occurs first. If any emission-related part on your engine is defective, the part will be repaired or replaced by Case IH. Owners Warranty Responsibilities: D As the heavy-duty off-road engine owner, you are responsible for the performance of the required maintenance listed in your owners manual. Case IH recommends that you retain all receipts covering maintenance on your heavy-duty off-road engine, but Case IH cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. D As the heavy-duty off-road engine owner, you should, however, be aware that Case IH may deny you warranty coverage if your heavy-duty off-road engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications. D Your engine is designed to operate on commercially available diesel fuel only. Use of any other fuel may result in your engine no longer operating in compliance with Californias emissions requirements. D You are responsible for initiating the warranty process. The ARB suggests that you present your heavy-duty off-road engine to a Case IH dealer as soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as possible. If you have questions regarding your warranty rights and responsibilities, you should contact your Branch Office at the address and phone number listed on the Owner Assistance page of your equipments operator manual. D Prior to the expiration of the warranty, you must give notice of any failure of an emission control warranted part. Such notice must be given to Case IH or an authorized dealer, and you must deliver the engine to the repair location. D You, the owner, are responsible for incidental costs incurred by yourself or your employees as a result of a warrantable failure. Examples of such costs are communication expenses, meals and lodging. D The owner is responsible for any business costs or losses, any downtime expenses and any cargo damage which result from the failure of a warranted part. Case IH is not responsible for other incidental or consequential damages, including but not limited to fines, theft, vandalism or collisions. Parts covered: This emission control system warranty applies to the following emission control parts. Fuel Injection Pump Fuel Injectors Turbocharger Intake Manifold Exhaust Manifold Boost Pressure Tubing-connection to Aneroid Device ON F.I.P. Any replacement part, equivalent in performance and durability, may be used in the performance of any maintenance or repairs and must be provided without charge to the owner. The use of these parts does not reduce the warranty obligations of Case IH. However, Case IH recommends the use of new, genuine Case IH service parts or Case IH approved rebuilt parts and assemblies. Case IH also recommends that the engine be serviced by a Case IH authorized dealer. Case IH Responsibilities Warranty work will be provided at no charge to the owner at any authorized dealer, using new genuine Case IH service parts or Case IH approved rebuilt parts or assemblies.. The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work was performed at a warranty station. Case IH is liable for damages to other engine components caused by the failure under warranty of any warranted part. Warranty Limitations Case IH is not responsible for failures resulting from abuse or neglect by owner or operator. Case IH warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board, and that it is free from defects in materials and workmanship which cause the failure of a warranted part. Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of repair or replace as necessary is warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time prior to the first scheduled replacement point for that part. Case IH is liable for damages to other engine components caused by the failure under warranty of any warranted part. NOT FOR REPRODUCTION

SAFETY REGULATIONS CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. NOT FOR REPRODUCTION

SAFETY REGULATIONS CAUTION THIS WARNING SYMBOL POINTS OUT IMPORTANT MESSAGES CONCERNING YOUR SAFETY. READ THE FOLLOWING SAFETY REGULATIONS CAREFULLY AND FOLLOW THE RECOMMENDATIONS IN ORDER TO AVOID POTENTIAL HAZARDS AND SERIOUS OR FATAL ACCIDENTS. SAFEGUARD YOUR HEALTH AND SAFETY AND THAT OF OTHERS BY ALWAYS TAKING THE UTMOST CARE. In this manual and on the decals attached to the tractor, the symbol is accompanied by the following key-- words: J CAUTION -- When the warning is to prevent potential damage to the machine, which could also put the operators safety at risk. J DANGER -- This warning specifically indicates a potential danger to the user or to any other person di- rectly involved. Failure to observe the instructions preceded by the aforementioned key words (CAUTION and DANGER) may result in severe or fatal injury to the persons involved. Furthermore, this manual also contains instructions in italics preceded by the terms NOTE and WARN- ING, with the following relevance in relation to machine protection: J NOTE -- Underlines the correct procedure or tech- nique to be followed by the operator. J WARNING -- Informs the operator of the danger of damaging the machine if the specified procedure is not followed. IMPORTANT WARNINGS The machine is designed and produced exclusively for agricultural and forestry use. Any other use may lead to serious accidents. All other use will be considered to be contrary to the use specified by CASE IH, who cannot be held liable for damage to property or the machine, or for per- sonal injuries which may result. Persons who risk improper use will therefore assume the responsibility for any consequences arising from such use. Compliance with the instructions for use, maintenance and repairs described in this manual, are the essential preconditions for the use specified by CASE IH. The machine must only be used, serviced or repaired by personnel trained in the relevant working methods and safety regulations and who have been autho- rised to work on the machine. The driver must also observe the rules concerning general safety and accident prevention, including the Highway Code when driving on public highways. Any arbitrary modifications made to this machine will release CASE IH from any liability resulting from damage or injury. CASE IH and all distribution organisations, inclusive of, but not restricted to, national, regional or local dis- tributors, cannot be held liable for damage resulting from the malfunction of parts and/or components not approved by CASE IH. Under no circumstances will a guarantee be issued for products made or sold by CASE IH that are dam- aged as a result of the malfunction of parts and/or components not approved by CASE IH. NOT FOR REPRODUCTION

SAFETY REGULATIONS TRACTOR NOISE LEVEL INFORMATION SHEET TRACTORS WITH ROLL BARS 2/4WD Maximum noise level at driver s ear Model driver s ear section II dB (A) Model 30 km/h (19 mph) 40 km/h (25 mph) JX55 85 JX65 85 JX75 86 JX85 85 JX95 84 TRACTORS WITH CABS 2/4WD Maximum noise level at driver s ear with cab doors driver s ear with cab doors and windows closed Model dB (A) 30 km/h (19 mph) 40 km/h (25 mph) JX55 84 JX65 86 JX75 85 JX85 85 JX95 86 TRACTORS WITH CABS 2/4WD Maximum noise level at driver s ear with cab doors driver s ear with cab doors and windows open Model dB (A) 30 km/h (19 mph) 40 km/h (25 mph) JX55 85 JX65 86 JX75 86 JX85 86 JX95 85 WARNING -- If the noise level during continuous use reaches or exceeds 85 dB (A), the user must adopt the precautions. NOT FOR REPRODUCTION

SAFETY REGULATIONS NOT FOR REPRODUCTION

i CONTENTS Page Section 1 -- General Information and Safety 1-1 ................................................... To the owner 1-1 ................................................................................ Introduction 1-2 ................................................................................. Using this manual 1-3 ........................................................................... Communication for the user 1-4 ................................................................... Important ecological considerations 1-5 ............................................................ Tractor identification data 1-6 ..................................................................... Working safely 1-9 .............................................................................. Safety covers and guards 1-16 .................................................................... Safety decals 1-18 .............................................................................. Standardized symbols 1-22 ....................................................................... Section 2 -- Controls, Instruments and Operation 2-1 ............................................. Drivers seat 2-2 ................................................................................ Instrument Panel 2-6 ............................................................................ Instrument console controls 2-11 .................................................................. Operating controls, right--hand side 2-13 ........................................................... Operating controls, left--hand side 2-14 ............................................................. Cab controls 2-16 ............................................................................... Cab 2-19 ...................................................................................... Cab air conditioning system 2-27 .................................................................. Operation 2-31 ................................................................................. Before using the tractor 2-31 ..................................................................... Starting the engine 2-33 ......................................................................... 12x4 Transmission with range gear -- 30 km/h (19 mph) (12F+4R -- Synchro Command) 2-36 .............. 12x12 Synchronized mechanicalshuttle -- 30 km/h (19 mph) (12F+12R -- Synchro Shuttle) 2-38 ........... 20x12 Synchronized mechanical shuttle with creeper -- 30 km/h (19 mph) (20F+12R -- Synchro Shuttle) 2-40 ............................................................. Mechanical MFD engagement 2-39 ................................................................ Mechanical controlled differential lock 2-40 ......................................................... Lim--slip front differential lock 2-40 ................................................................. Section 3 -- Field Operation 3-1 .................................................................. Power take--off 3-1 .............................................................................. Hydraulic lift 3-6 ................................................................................ Three--point linkage 3-11 ......................................................................... Towing equipment 3-18 .......................................................................... Folding ROPS 3-15 ............................................................................. Remote control valves 3-21 ...................................................................... NOT FOR REPRODUCTION

ii Page Tires, wheels, tracks, ballast 3-18 ............................................................... Wheel track adjustment 3-18 ..................................................................... Steering angle adjustment 3-30 ................................................................... Tire maintenance 3-31 ........................................................................... Tire loading information 3-32 ...................................................................... Data and inflation pressures 3-33 ................................................................. Tire combinations 3-35 ........................................................................... Ballasting 3-40 ................................................................................. Maximum permitted weight 3-45 .................................................................. Section 4 -- Lubrication and maintenance 4-1 ..................................................... Introduction 4-1 ................................................................................. Tractor Refueling 4-2 ............................................................................ Access for inspection and maintenance 4-4 ......................................................... Products and quantities for refilling 4-5 ............................................................. Lubrication and maintenance table 4-7 ............................................................. Flexible maintenance 4-9 ........................................................................ When the warning light is on 4-11 ................................................................. Every 10 hours of work 4-13 ...................................................................... Every 50 hours of work 4-18 ...................................................................... Every 300 hours of work 4-21 ..................................................................... Every 600 hours of work 4-27 ..................................................................... Every 900 hours of work 4-27 ..................................................................... Every 1200 hours or every year 4-28 .............................................................. Every 1200 hours of work or every 2 years 4-30 ..................................................... General maintenance 4-36 ....................................................................... Recommendations for bodywork maintenance 4-38 .................................................. Section5 -- Troubleshooting 5-1 ................................................................. Section 6 -- Tractorstorage 6-1 .................................................................. Section 7 -- Accessories 7-1 .................................................................... Electrical system 7-1 ............................................................................ Section 8 -- Specifications and data 8-1 .......................................................... Index 8-15 ..................................................................................... Service Sheets 8-19 ............................................................................ NOT FOR REPRODUCTION

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Case IH JX55, JX65, JX75, JX85, JX95 Operators Manual

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