Case IH Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340, Magnum 370 Operators Manual

Part number 47378217 1st edition English June 2012 OPERATOR’S MANUAL Magnum 235 Magnum 260 Magnum 290 Magnum 315 Magnum 340 Tractor from PIN ZCRD05700 and after NOT FOR REPRODUCTION

Contents 1 GENERAL INFORMATION Tractor intended use........................................................................ 1-1 Engine tampering ........................................................................... 1-1 Emissions warranty ......................................................................... 1-2 Electro-Magnetic Compatibility (EMC) ..................................................... 1-4 Manual scope............................................................................... 1-5 Note to the Owner .......................................................................... 1-6 Manual storage ............................................................................. 1-7 Product identiﬁcation ....................................................................... 1-8 Machine orientation........................................................................ 1-10 Component location ....................................................................... 1-11 2 SAFETY INFORMATION Safety rules and signal word deﬁnitions ................................................... 2-1 Proposition 65 .............................................................................. 2-2 Safety rules - General ..................................................................... 2-2 Safety rules - Air conditioning system ..................................................... 2-3 Safety rules - Basic operating ............................................................. 2-3 Safety rules - Battery ...................................................................... 2-4 Safety rules - Driving on public roads ...................................................... 2-4 Safety rules - Electrical storm safety ....................................................... 2-4 Safety rules - Fire prevention .............................................................. 2-5 Safety rules - Front end loader ............................................................ 2-5 Safety rules - General maintenance ....................................................... 2-5 Safety rules - Hazardous chemicals ....................................................... 2-7 Safety rules - Implements, tools and trailers ............................................... 2-7 Safety rules - Instructional seat ............................................................ 2-7 Safety rules - Mounting and dismounting .................................................. 2-8 Safety rules - Operator presence system .................................................. 2-8 Safety rules - Power Take-Off (PTO) operation ............................................ 2-8 Safety rules - Roll over and tip over ....................................................... 2-9 Safety rules - Utility power lines ........................................................... 2-9 Safety rules - Vehicle vibration ............................................................ 2-10 Safety rules - Wheels and tires ........................................................... 2-10 Roll Over Protective Structure (ROPS) .................................................... 2-11 Cab protection ............................................................................. 2-12 Vehicle vibration levels .................................................................... 2-13 Safety signs ............................................................................... 2-14 Selective Catalytic Reduction (SCR) decal ................................................ 2-24 Ecology and the environment ............................................................. 2-25 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Tractor access .......................................................................... 3-1 Lower step .............................................................................. 3-1 NOT FOR REPRODUCTION

OPERATOR'S SEAT Overview ............................................................................... 3-2 Control identiﬁcation .................................................................... 3-3 INSTRUCTOR'S SEAT Overview ............................................................................... 3-6 FORWARD CONTROLS Steering column ........................................................................ 3-7 Pedal controls ......................................................................... 3-10 LEFT-HAND SIDE CONTROLS Pneumatic trailer brake ................................................................ 3-12 RIGHT-HAND SIDE CONTROLS Armrest console ....................................................................... 3-13 Multi function handle .................................................................. 3-14 Control panel .......................................................................... 3-18 Remote valve controls ................................................................. 3-27 Joystick ................................................................................ 3-28 Armrest compartment ................................................................. 3-30 Adjusting the armrest console ......................................................... 3-32 REARWARD CONTROLS Fender console ........................................................................ 3-33 Automatic temperature controls ....................................................... 3-36 Automatic temperature control system ................................................ 3-39 Ventilation ............................................................................. 3-40 OVERHEAD CONTROLS Interior lamps .......................................................................... 3-42 EXTERIOR CONTROLS Rear fender controls ................................................................... 3-43 Front hitch ............................................................................. 3-45 INSTRUMENT CLUSTER Overview .............................................................................. 3-46 Gauges ................................................................................ 3-47 Status and warning icons .............................................................. 3-48 Upper display .......................................................................... 3-51 Lower display .......................................................................... 3-53 Keypad ................................................................................ 3-55 Setup menu............................................................................ 3-57 Rear tire radius chart .................................................................. 3-63 Adjust menu ........................................................................... 3-64 NOT FOR REPRODUCTION

Performance instrumentation .......................................................... 3-71 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before starting the engine .............................................................. 4-1 STARTING THE UNIT Normal engine starting ................................................................. 4-4 Cold starting aids ....................................................................... 4-7 Cold temperature operation ............................................................ 4-9 STOPPING THE UNIT Stopping the engine ................................................................... 4-11 MOVING THE UNIT Powershift transmission ............................................................... 4-12 Best practices for prolonged transmission life ......................................... 4-13 Inching pedal and throttle.............................................................. 4-14 Transmission controls ................................................................. 4-15 Upper display .......................................................................... 4-18 Driving the vehicle ..................................................................... 4-20 Setting default gears .................................................................. 4-25 Automatic Productivity Management (APM) ........................................... 4-27 Selective Catalytic Reduction (SCR) system .......................................... 4-34 Selective Catalytic Reduction (SCR) inducement strategy - 2012 .................... 4-35 Mechanical Front Drive (MFD) ........................................................ 4-38 Differential lock system ................................................................ 4-42 Suspended axle ....................................................................... 4-45 Ride control ............................................................................ 4-53 Constant engine speed ................................................................ 4-55 5 TRANSPORT OPERATIONS ROAD TRANSPORT Tractor warning lamps and Slow Moving Vehicle (SMV) symbol ....................... 5-1 Wide transport marker light ............................................................. 5-2 Wide transport marker light ............................................................. 5-4 Tractor warning lamps .................................................................. 5-6 Tractor warning lamps .................................................................. 5-7 Safe transport speed ................................................................... 5-8 Implement warning lamps and Slow Moving Vehicle (SMV) symbol ................... 5-9 Safety chain ........................................................................... 5-10 SHIPPING TRANSPORT Securing the tractor for shipping ...................................................... 5-11 NOT FOR REPRODUCTION

RECOVERY TRANSPORT Safety rules ............................................................................ 5-12 Towing the tractor...................................................................... 5-13 6 WORKING OPERATIONS GENERAL INFORMATION Overview ............................................................................... 6-1 REAR POWER TAKE-OFF (PTO) Safety rules ......................................................................... 6-2 Safety rules ......................................................................... 6-5 Connecting the PTO ................................................................ 6-8 Connecting the Power Take-Off (PTO) ............................................. 6-9 Interchangeable Power Take-Off (PTO) shaft ..................................... 6-10 Rear Power Take-Off (PTO) operation ............................................ 6-16 Power Take-Off (PTO) fender switch operation ................................... 6-20 Auto Power Take-Off (PTO) operation............................................. 6-21 FRONT POWER TAKE-OFF (PTO) Overview .......................................................................... 6-24 Front Power Take-Off (PTO) operation ............................................ 6-25 REAR HITCH Identiﬁcation ....................................................................... 6-28 Link adjustment .................................................................... 6-29 Hitch high clearance adjustment .................................................. 6-33 Hydraulic links ..................................................................... 6-36 Sway limiter adjustment ........................................................... 6-38 Lower link block adjustment ....................................................... 6-39 Mechanical ﬂoat adjustment ....................................................... 6-40 Hitch quick coupler - Category III/IIIN ............................................. 6-41 Hitch quick coupler - Category IVN ................................................ 6-46 Hitch operation .................................................................... 6-50 Hitch remote switch operation ..................................................... 6-55 Load control operation ............................................................. 6-56 Hitch set point ..................................................................... 6-58 FRONT HITCH Overview .......................................................................... 6-60 Front hitch operation .............................................................. 6-61 DRAWBARS AND TOWING ATTACHMENTS Drawbars and towing hitches - Safety rules ....................................... 6-68 NOT FOR REPRODUCTION

Drawbar capacity/position ......................................................... 6-69 Adjusting the drawbar ............................................................. 6-73 AUXILIARY POWER CONNECTIONS Auxiliary power and lighting ....................................................... 6-75 Cab power connections ........................................................... 6-77 HYDRAULIC REMOTE CONTROL VALVES Valve couplers and connections ................................................... 6-79 Motor return circuit ................................................................ 6-82 Power beyond circuit .............................................................. 6-83 Flow capacity ...................................................................... 6-84 Hydraulic transport lock ........................................................... 6-85 Operating the controls ............................................................. 6-86 Remote valve display screens ..................................................... 6-90 Remote hydraulic auto mode ...................................................... 6-94 Auto depth control ................................................................. 6-96 Joystick operation ................................................................. 6-98 BALLASTING THE TRACTOR Guidelines ........................................................................ 6-103 Tire load and inﬂation charts ..................................................... 6-108 Weights, cast metal and liquid .................................................... 6-120 Wheel slip and power hop performance ......................................... 6-129 MECHANICAL FRONT DRIVE (MFD) AXLES Tire combinations and tread positions ............................................ 6-132 Steering and oscillation stops .................................................... 6-139 Tread and fender settings - standard axles ...................................... 6-142 Tread and fender settings - heavy duty axles .................................... 6-146 Tread and fender settings - heavy duty class 5 axles ............................ 6-153 Tread and fender settings - heavy duty class 5 suspended axles ................ 6-161 Tread and fender settings - scissors suspended axles ........................... 6-173 REAR AXLE Rear wheel installation ........................................................... 6-185 Rear wheel tread settings ........................................................ 6-188 7 MAINTENANCE GENERAL INFORMATION Safety rules ............................................................................. 7-1 Opening the hood ...................................................................... 7-3 Closing the hood ....................................................................... 7-4 Filling the fuel tank ..................................................................... 7-5 Filling the Diesel Exhaust Fluid (DEF)/AdBlue® tank .................................. 7-6 NOT FOR REPRODUCTION

Battery access and service ............................................................. 7-7 Tire and rim service..................................................................... 7-9 Tractor jacking points .................................................................. 7-11 Capacities ............................................................................. 7-13 Consumables - Engine oil ............................................................ 7-15 Consumables - Diesel fuel ............................................................ 7-17 Consumables - Biodiesel fuels ........................................................ 7-18 Consumables - Diesel exhaust fluid (DEF)/AdBlue® ................................. 7-20 Consumables - Coolant solutions ..................................................... 7-22 Electrical component location ......................................................... 7-23 Lamps and bulbs ...................................................................... 7-28 Maintenance chart notes .............................................................. 7-29 MAINTENANCE CHART Maintenance Chart .................................................................... 7-30 At warning message display Air filter service icon/message ......................................................... 7-32 Fuel filter water separator ............................................................. 7-33 Transmission oil filter switch ........................................................... 7-34 Hydraulic oil filter switch ............................................................... 7-36 First 10 to 50 hours Differential and planetary oil ........................................................... 7-38 Wheel bolt torque ...................................................................... 7-38 Weight bolt torque ..................................................................... 7-38 Every 10 hours or daily Engine oil level ........................................................................ 7-39 Transmission oil level .................................................................. 7-40 Engine coolant level ................................................................... 7-40 Engine auxiliary fuel filter .............................................................. 7-41 Air reservoir ............................................................................ 7-41 Rear hitch and front axle .............................................................. 7-41 Every 50 hours or weekly Engine fuel pre-filter ................................................................... 7-42 Every 100 hours Front hitch ............................................................................. 7-43 Front Power Take-Off (PTO) drive shaft ............................................... 7-45 Every 300 hours Battery water level (Note E) ........................................................... 7-46 Engine air intake hoses................................................................ 7-48 Engine coolant level - deaeration tank ................................................ 7-50 NOT FOR REPRODUCTION

Wheel bolt torque ...................................................................... 7-51 Weight bolt torque ..................................................................... 7-51 Front axle (Note A) .................................................................... 7-52 Rear hitch (Note A) .................................................................... 7-60 Fuel tank ............................................................................... 7-62 Differential and planetary oil level (Note B) ............................................ 7-63 Transmission oil pressure ............................................................. 7-65 Front Power Take-Off (PTO) oil level .................................................. 7-66 Every 400 hours Cab air filter............................................................................ 7-67 Every 600 hours Engine oil and filter .................................................................... 7-70 Engine coolant antifreeze protection .................................................. 7-72 Engine coolant hoses and clamps ..................................................... 7-72 Engine primary fuel filter ............................................................... 7-74 Engine fuel pre-filter ................................................................... 7-77 Fuel system bleeding .................................................................. 7-80 Changeable Power Take-Off (PTO) internal splines................................... 7-82 Diesel Exhaust Fluid (DEF)/AdBlue® in-line filter ..................................... 7-83 Front Power Take-Off (PTO) oil and filter .............................................. 7-85 Every 1000 hours or annually Pneumatic brake system dryer ........................................................ 7-87 Every 1200 hours or annually Differential and planetary oil ........................................................... 7-88 Engine air filters ....................................................................... 7-93 Engine air precleaner .................................................................. 7-97 Every 1500 hours Transmission oil ....................................................................... 7-99 Transmission oil filter ................................................................. 7-101 Regulated transmission filter ......................................................... 7-102 Engine crankcase filter ............................................................... 7-103 Every 2000 hours Engine coolant ........................................................................ 7-107 Every 3000 hours Emergency steering system .......................................................... 7-110 Engine valve adjustment (Note C) .................................................... 7-110 NOT FOR REPRODUCTION

Every 3600 hours Diesel Exhaust Fluid (DEF)/AdBlue® supply module filter ........................... 7-111 As required Vehicle fire prevention ................................................................ 7-111 Engine primary air filter ............................................................... 7-112 Grille screen and radiator area ....................................................... 7-115 Fuel tank vent filter ................................................................... 7-117 Transmission clutch and accumulator ................................................ 7-117 Tire pressure ......................................................................... 7-117 Fan belt ............................................................................... 7-118 Cab suspension, if equipped ......................................................... 7-122 Remote valve collection bottle ........................................................ 7-123 Engine auxiliary fuel filter ............................................................. 7-124 Cab fabric and carpet................................................................. 7-126 Seat belt .............................................................................. 7-126 STORAGE Tractor storage ................................................................... 7-127 Removal from storage ............................................................ 7-128 ELECTRICAL SYSTEM Radio or audio system................................................................ 7-129 Battery removal and installation ...................................................... 7-130 Auxiliary battery connections ......................................................... 7-132 Headlight ............................................................................. 7-133 Flood and work light .................................................................. 7-136 Fender tail light and warning light .................................................... 7-138 Roof front warning and work light .................................................... 7-140 Rear roof warning light ............................................................... 7-143 High intensity work light .............................................................. 7-145 Wide transport marker light ........................................................... 7-147 Rotating beacon light ................................................................. 7-148 Interior light ........................................................................... 7-149 8 TROUBLESHOOTING ALARM(S) Display warnings overview ......................................................... 8-1 Display warnings - Level 1 ......................................................... 8-2 Display warnings - Level 2 ......................................................... 8-5 Display warnings - Level 3 ......................................................... 8-8 Display warnings - Level 4 ........................................................ 8-10 SYMPTOM(S) Engine symptoms ................................................................. 8-12 NOT FOR REPRODUCTION

Transmission symptoms ........................................................... 8-14 Hydraulic symptoms ............................................................... 8-15 Hitch symptoms ................................................................... 8-16 Brake symptoms ................................................................... 8-17 Cab environment symptoms ....................................................... 8-18 Electrical power system symptoms ................................................ 8-19 9 SPECIFICATIONS Engine speciﬁcations ....................................................................... 9-1 Power train speciﬁcations .................................................................. 9-2 Operating speeds........................................................................... 9-5 Vehicle dimensions and shipping weight .................................................. 9-12 Maximum operating weight ................................................................ 9-15 10 ACCESSORIES Front wheel fenders ....................................................................... 10-1 Farming system displays .................................................................. 10-7 Chemical tank mounting ................................................................... 10-8 Loader connection and operation ........................................................ 10-10 Trailer brake connections ................................................................. 10-11 General accessories ...................................................................... 10-13 NOT FOR REPRODUCTION

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Case IH Magnum 235, Magnum 260, Magnum 290, Magnum 315, Magnum 340, Magnum 370 Operators Manual

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