Case IH Magnum Tractors (180/200/220/240) OEM Service & Repair Manual

Magnum 180 Magnum 200 Magnum 220 Magnum 240 Continuously Variable Transmission (CVT) Tractor PIN ZERH02500 and above Part number 47674198 1 st edition English March 2014 SERVICE MANUAL

Link Product / Engine Product Market Product Engine null 696110752 CVT Tier 4b [ZERH02500 - ] North America F4DFE613K*B002 null 696110762 CVT Tier 4b [ZERH02500 - ] North America F4HFE613J*B005 null 696110772 CVT Tier 4b [ZERH02500 - ] North America F4HFE613H*B003 null 696110782 CVT Tier 4b [ZERH02500 - ] North America F4HFE613B*B006 47674198 05/03/2014

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.218] Fuel injection system ............................................................... 10.3 [10.202] Air cleaners and lines .............................................................. 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5 [10.400] Engine cooling system ............................................................. 10.6 [10.414] Fan and drive ...................................................................... 10.7 [10.310] Aftercooler.......................................................................... 10.8 [10.304] Engine lubrication system .......................................................... 10.9 Power coupling ........................................................................... 19 [19.100] Drive shaft .......................................................................... 19.1 Transmission.............................................................................. 21 [21.200] Dropbox ............................................................................ 21.1 [21.504] Continuously Variable Transmission (CVT) ........................................ 21.2 [21.505] Continuously Variable Transmission (CVT) external controls ...................... 21.3 [21.506] Continuously Variable Transmission (CVT) lubrication system .................... 21.4 [21.507] Continuously Variable Transmission (CVT) internal components .................. 21.5 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.314] Drive shaft .......................................................................... 23.2 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 47674198 05/03/2014

[25.122] Axle suspension control ............................................................ 25.4 Rear axle system ........................................................................ 27 [27.100] Powered rear axle .................................................................. 27.1 [27.106] Rear bevel gear set and differential ................................................ 27.2 Power Take-Off (PTO) ................................................................. 31 [31.104] Rear electro-hydraulic control ...................................................... 31.1 [31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.2 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 [33.220] Trailer brake hydraulic control ...................................................... 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems .................................................................. 35.1 [35.102] Pump control valves................................................................ 35.2 [35.105] Charge pump ....................................................................... 35.3 [35.106] Variable displacement pump ....................................................... 35.4 [35.114] Three-point hitch control valve ..................................................... 35.5 [35.116] Three-point hitch cylinder .......................................................... 35.6 [35.204] Remote control valves ............................................................. 35.7 [35.300] Reservoir, cooler, and ﬁlters........................................................ 35.8 Hitches, drawbars, and implement couplings .................................. 37 [37.110] Rear three-point hitch .............................................................. 37.1 Frames and ballasting ................................................................. 39 [39.140] Ballasts and supports .............................................................. 39.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.200] Hydraulic control components...................................................... 41.2 [41.206] Pump ............................................................................... 41.3 Wheels ...................................................................................... 44 47674198 05/03/2014

[44.520] Rear wheels ........................................................................ 44.1 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning ..................................................................... 50.2 [50.300] Cab pressurizing system ........................................................... 50.3 Electrical systems ....................................................................... 55 [55.010] Fuel injection system ............................................................... 55.1 [55.011] Fuel tank system ................................................................... 55.2 [55.014] Engine intake and exhaust system................................................. 55.3 [55.024] Transmission control system ....................................................... 55.4 [55.031] Parking brake electrical system .................................................... 55.5 [55.045] Front axle control system .......................................................... 55.6 [55.046] Rear axle control system ........................................................... 55.7 [55.047] Steering control system ............................................................ 55.8 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.9 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.10 [55.100] Harnesses and connectors ....................................................... 55.11 [55.130] Rear three-point hitch electronic control system ................................. 55.12 [55.201] Engine starting system ........................................................... 55.13 [55.301] Alternator ......................................................................... 55.14 [55.302] Battery............................................................................ 55.15 [55.408] Warning indicators, alarms, and instruments .................................... 55.16 [55.512] Cab controls ...................................................................... 55.17 [55.518] Wiper and washer system........................................................ 55.18 [55.640] Electronic modules ............................................................... 55.19 [55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.20 [55.DTC] FAULT CODES .................................................................. 55.21 Platform, cab, bodywork, and decals ............................................. 90 47674198 05/03/2014

[90.100] Engine hood and panels ........................................................... 90.1 [90.102] Engine shields, hood latches, and trims ........................................... 90.2 [90.124] Pneumatically-adjusted operator seat.............................................. 90.3 [90.150] Cab ................................................................................. 90.4 [90.151] Cab interior ......................................................................... 90.5 [90.160] Cab interior trim and panels ........................................................ 90.6 47674198 05/03/2014

INTRODUCTION 47674198 05/03/2014 1

Contents INTRODUCTION Foreword - Important notice regarding equipment servicing .................................... 3 Safety rules ..................................................................................... 4 Safety rules - General maintenance safety ..................................................... 5 Safety rules - Personal Protective Equipment (PPE) ........................................... 6 Safety rules - Do Not Operate tag .............................................................. 7 Safety rules - Ecology and the environment .................................................... 8 Torque - Minimum tightening torques for normal assembly ..................................... 9 Capacities ..................................................................................... 14 Product identiﬁcation .......................................................................... 15 47674198 05/03/2014 2

INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualiﬁed dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous improvement. Some information could not be updated due to modiﬁcations of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your CASE IH Sales and Service Networks. 47674198 05/03/2014 3

INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47674198 05/03/2014 4

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Case IH Magnum Tractors (180/200/220/240) OEM Service & Repair Manual

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