Case IH Maxxum 110, Maxxum 115, Maxxum 125 Operators Manual

Efficient Power Multi-Controller Tractor Part number 47777009 5 th edition English January 2015 Replaces part number 47621167 OPERATOR’S MANUAL Maxxum 110 Maxxum 120 Maxxum 130 Maxxum 115 Maxxum 125 Maxxum 140 ORIGINAL INSTRUCTIONS NOT FOR REPRODUCTION

Contents 1 GENERAL INFORMATION Metric and imperial units abbreviations..................................................... 1-1 To the owner ................................................................................ 1-3 Product identification ....................................................................... 1-5 Engine identification ........................................................................ 1-6 Drive line identification ..................................................................... 1-7 Cab identification ........................................................................... 1-7 Product identification ....................................................................... 1-7 Ecology and the environment .............................................................. 1-8 Programming tractor functions ............................................................. 1-9 Operator's manual storage ................................................................ 1-10 Before operating the tractor ............................................................... 1-11 International symbols ...................................................................... 1-12 Machine stability ........................................................................... 1-13 Selective Catalytic Reduction (SCR) system .............................................. 1-17 2 SAFETY INFORMATION Safety precautions .......................................................................... 2-1 Safety decals ............................................................................... 2-3 Safety rules ................................................................................ 2-11 Burn prevention............................................................................ 2-18 Prevention of fire or explosions............................................................ 2-19 Fire extinguisher ........................................................................... 2-20 Protection offered by the tractor ........................................................... 2-21 Hazardous substances .................................................................... 2-24 Emergency exit ............................................................................ 2-25 Wheel chocks.............................................................................. 2-26 Intended use statement ................................................................... 2-27 Instructor's seat ............................................................................ 2-29 3 CONTROLS AND INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Introduction ............................................................................. 3-1 Cab air filters ........................................................................... 3-5 In cab storage (where fitted) ............................................................ 3-6 Cable and wiring routing ................................................................ 3-7 Mobile telephone usage ................................................................ 3-7 Implement monitor installation .......................................................... 3-8 Cab air pressurisation control (where fitted) ............................................ 3-8 OPERATOR'S SEAT Air suspension seat deluxe ............................................................ 3-10 Seat belt ............................................................................... 3-14 NOT FOR REPRODUCTION

INSTRUCTOR'S SEAT Instructional seat ...................................................................... 3-15 FORWARD CONTROLS Ignition key ............................................................................ 3-16 Hazard light switch .................................................................... 3-16 Lights and turn indicator lever ......................................................... 3-17 Windshield wiper and washer controls ................................................ 3-18 Clutch pedal ........................................................................... 3-19 Foot throttle pedal ..................................................................... 3-19 Hand throttle ........................................................................... 3-20 Foot brakes ............................................................................ 3-21 Steering column ....................................................................... 3-22 LEFT-HAND SIDE CONTROLS Hand brake ............................................................................ 3-23 RIGHT-HAND SIDE CONTROLS Integrated control panel ............................................................... 3-24 REARWARD CONTROLS Switches on C-pillar ................................................................... 3-25 Hydraulic master switch ............................................................... 3-27 Fast steering system (where ﬁtted) .................................................... 3-28 Battery isolator control switch ......................................................... 3-30 Climate controls ....................................................................... 3-31 Manual temperature control ........................................................... 3-32 Automatic Temperature Control (ATC) ................................................ 3-33 OVERHEAD CONTROLS Switch panel work lights ............................................................... 3-35 Interior light ............................................................................ 3-36 INSTRUMENT CLUSTER Integrated control unit ................................................................. 3-37 Gauges ................................................................................ 3-37 Indicator and warning lights ........................................................... 3-38 Displays ............................................................................... 3-41 Transmission display .................................................................. 3-42 Keypad basic .......................................................................... 3-44 Keypad enhanced ..................................................................... 3-45 Selecting or changing the display settings ............................................ 3-47 Adjust menu ........................................................................... 3-48 Conﬁgure menu ....................................................................... 3-50 Performance monitor .................................................................. 3-53 Armrest color display .................................................................. 3-58 Pop-up screens on color display ...................................................... 3-60 NOT FOR REPRODUCTION

Performance monitor on color display ................................................. 3-66 Programming the displays ............................................................. 3-69 Alarm functions ........................................................................ 3-72 Accessing stored error codes ......................................................... 3-74 Warning and advisory symbols ........................................................ 3-75 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Refueling the tractor .................................................................... 4-1 STARTING THE UNIT Starting the engine ..................................................................... 4-3 Grid heater cold start aid (where fitted)................................................. 4-5 Fuel heater (where fitted) ............................................................... 4-5 Coolant immersion heater (where fitted) ............................................... 4-6 Transmission oil heater (where fitted) .................................................. 4-6 Boosting the battery .................................................................... 4-7 STOPPING THE UNIT Stopping the engine .................................................................... 4-8 Automatic engine shut down ........................................................... 4-8 Automatic engine shut down with enhanced keypad (where fitted) .................... 4-9 MOVING THE UNIT Operating in cold temperatures........................................................ 4-10 Low idle speed management .......................................................... 4-12 5 TRANSPORT OPERATIONS PREPARING FOR ROAD TRANSPORT Carrying the tractor on a transporter ................................................... 5-1 Secure the high visibility roof panel .................................................... 5-1 RECOVERY TRANSPORT Freeing a stuck tractor .................................................................. 5-2 Towing the tractor....................................................................... 5-3 6 WORKING OPERATIONS GENERAL INFORMATION Variable engine power management ................................................... 6-1 Constant engine speed ................................................................. 6-3 Differential lock ......................................................................... 6-6 Four wheel drive ........................................................................ 6-8 Front axle suspension (where fitted) .................................................. 6-10 AUTOMATED HEADLAND FUNCTIONS ............................................... 6-11 Quick guide ............................................................................ 6-11 NOT FOR REPRODUCTION

Explanation of symbols ................................................................ 6-13 Recording and replaying .............................................................. 6-14 Recording a sequence ................................................................ 6-17 Replaying a sequence ................................................................. 6-19 Headland function and color display screen ........................................... 6-23 Deleting a sequence with color display ................................................ 6-26 TRANSMISSION Shuttle lever ....................................................................... 6-27 16X16 TRANSMISSION............................................................. 6-29 Transmission operation ............................................................ 6-29 Transmission display .............................................................. 6-31 Powershift transmission controls .................................................. 6-33 Shuttle mode ...................................................................... 6-35 Driving the tractor.................................................................. 6-37 Auto take off ....................................................................... 6-40 Speed matching ................................................................... 6-41 Auto shift function ................................................................. 6-42 Auto shifting field mode............................................................ 6-42 Auto shifting in road mode ......................................................... 6-46 Creeper gears ..................................................................... 6-48 Fault codes ........................................................................ 6-49 REAR POWER TAKE-OFF Power Take-Off (PTO) operating precautions ..................................... 6-50 Changing the PTO output shaft ................................................... 6-50 Attaching PTO driven equipment .................................................. 6-51 Power Take-Off (PTO) operation .................................................. 6-52 Three speed PTO systems ........................................................ 6-57 Ground drive PTO (where fitted) .................................................. 6-58 External PTO controls ............................................................. 6-59 Auto PTO operation ............................................................... 6-61 FRONT POWER TAKE OFF Power Take-Off (PTO) operation .................................................. 6-64 REAR HITCH Electronic Draft Control (EDC) .................................................... 6-66 Settings and display ............................................................... 6-70 Electronic Draft Control (EDC) operation .......................................... 6-72 External hitch controls ............................................................. 6-78 FRONT HITCH Settings and adjustments.......................................................... 6-80 Hitch operation .................................................................... 6-83 Auxiliary front couplers (where fitted).............................................. 6-88 External hitch controls ............................................................. 6-90 Front hitch management .......................................................... 6-91 NOT FOR REPRODUCTION

ELECTRO-HYDRAULIC REMOTE CONTROL VALVES (where fitted) Remote control valves ............................................................. 6-97 Settings and adjustments......................................................... 6-104 Setting the remote valve priority .................................................. 6-110 Creating timer programs .......................................................... 6-112 Connecting remote cylinders ..................................................... 6-119 Operating with remote valves .................................................... 6-121 Joystick operation with a front loader............................................. 6-123 Mid mount remote valves ......................................................... 6-129 External EHR controls ............................................................ 6-131 Hydraulic oil level when using remote hydraulic equipment ...................... 6-132 HYDRAULIC POWER BEYOND PORT Hydraulic power beyond for external services .................................... 6-134 THREE POINT HITCH Attaching three-point hitch equipment ............................................ 6-137 Lift rod adjustment ................................................................ 6-139 Top link adjustment ............................................................... 6-141 Flexible link end adjustment ...................................................... 6-143 Quick hitch ........................................................................ 6-144 Linkage stabilizer adjustment..................................................... 6-146 DRAWBARS AND TOWING ATTACHMENTS Drawbars and towing attachments ............................................... 6-149 Swinging drawbar ................................................................ 6-152 Automatic pickup hitch ........................................................... 6-155 Automatic pickup hitch ........................................................... 6-159 Rear trailer hitches ............................................................... 6-163 TRAILER BRAKING SYSTEMS Air-operated trailer brakes ........................................................ 6-169 Air-operated trailer brakes (Italian type) .......................................... 6-172 Trailer brake bias control ......................................................... 6-173 Auxiliary air supply connector (where fitted) ...................................... 6-173 Hydraulic trailer brakes ........................................................... 6-174 Hydraulic trailer brakes (Italian type) ............................................. 6-175 WHEEL TRACK ADJUSTMENT Front wheel track adjustment ..................................................... 6-176 Front wheel alignment ............................................................ 6-180 Steering stops .................................................................... 6-181 Front axle oscillation stops ....................................................... 6-181 Front fender ...................................................................... 6-182 REAR WHEEL TRACK ADJUSTMENT ............................................ 6-184 Flange type axle (where fitted) ................................................... 6-184 Bar type axle (where fitted) ....................................................... 6-188 NOT FOR REPRODUCTION

Dual rear wheels (where fitted) ................................................... 6-194 BALLASTING AND TIRES Ballasting and tires ............................................................... 6-197 Iron weights (where fitted) ........................................................ 6-200 Liquid ballast ..................................................................... 6-203 Tire inflation....................................................................... 6-205 Tire pressures and permissible loads ............................................ 6-206 AUXILIARY POWER CONNECTIONS Diagnostic socket ................................................................. 6-208 Trailer socket electrical ........................................................... 6-208 ELECTRICAL POWER CONNECTORS ........................................... 6-209 Internal power connectors ........................................................ 6-209 External power connectors ....................................................... 6-211 7 MAINTENANCE GENERAL INFORMATION Introduction ............................................................................. 7-1 Fuel requirement ....................................................................... 7-2 Biodiesel fuel ........................................................................... 7-4 Change the engine oil .................................................................. 7-6 Protective devices ...................................................................... 7-7 Lubricants and coolants ................................................................ 7-9 Tractor jacking points .................................................................. 7-11 General specifications ................................................................. 7-12 Capacities ............................................................................. 7-13 Organic Acid Technology (OAT) coolant............................................... 7-14 MAINTENANCE CHART Maintenance chart ..................................................................... 7-15 WHEN THE WARNING LIGHT IS ON Change the engine air cleaner outer element ......................................... 7-17 Drain the fuel system water separator ................................................. 7-18 Check the battery fluid level ........................................................... 7-19 EVERY 10 HOURS OR EACH DAY Check the engine coolant level ........................................................ 7-20 Check the engine oil level ............................................................. 7-21 Check the remote control valve drain bottles .......................................... 7-21 Check windscreen washer reservoir .................................................. 7-22 Drain air reservoir on air operated trailer brake ....................................... 7-22 FIRST 50 HOURS Service operations ..................................................................... 7-23 NOT FOR REPRODUCTION

EVERY 50 HOURS Clean the cab air filter ................................................................. 7-24 Clean the cooler section ............................................................... 7-26 All grease fittings ...................................................................... 7-27 Check the front and the rear wheel nuts .............................................. 7-34 Check the tire pressures and the tire condition........................................ 7-34 EVERY 100 HOURS Inspect the poly V-belt ................................................................. 7-35 Inspect the compressor drive belt ..................................................... 7-35 EVERY 300 HOURS Check the battery fluid level ........................................................... 7-37 Adjust the hand brake ................................................................. 7-39 Check the transmission oil level, the rear axle oil level and the hydraulic oil level .... 7-40 Check the 4WD front axle differential oil level and the hubs oil level .................. 7-41 Check the front PTO gearbox oil level ................................................. 7-41 EVERY 600 HOURS Change engine oil and filter ........................................................... 7-42 Change the first stage fuel filter and the fuel filter element ............................ 7-44 Change the engine air cleaner outer element ......................................... 7-45 Change the charge pump oil filter ..................................................... 7-46 Check the engine air intake connections .............................................. 7-47 Check the transmission oil cooler pipe couplings ..................................... 7-48 Clean the DEF/AdBlue in-line filter .................................................... 7-48 EVERY 1200 HOURS OR ANNUALLY Change the cab air filters .............................................................. 7-49 Change the main oil filter cartridge .................................................... 7-50 Change the transmission oil, the rear axle oil and the hydraulic oil ................... 7-51 Change the 4WD differential oil ....................................................... 7-52 Change the 4WD planetary hub oil .................................................... 7-53 Change the front PTO gearbox oil ..................................................... 7-53 Grease the rear axle shaft bearing .................................................... 7-54 EVERY 1200 HOURS OR EVERY 2 YEARS Change the engine air cleaner inner element ......................................... 7-55 Check the valve tappet clearance ..................................................... 7-56 Change the DEF/AdBlue in-line filter .................................................. 7-56 Change the air brake drier reservoir ................................................... 7-57 Change the poly V-belts ............................................................... 7-58 EVERY 1800 HOURS OR EVERY 2 YEARS Change the engine breather filter ..................................................... 7-60 NOT FOR REPRODUCTION

EVERY 3600 HOURS OR EVERY 2 YEARS Change the DEF/AdBlue main filter ................................................... 7-61 EVERY 3600 HOURS OR EVERY 4 YEARS Change the engine coolant fluid - OAT type coolant .................................. 7-62 EVERY 36 MONTHS Check the air-conditioning system .................................................... 7-66 GENERAL MAINTENANCE Cleaning the tractor.................................................................... 7-67 Check first stage fuel filter and water trap ............................................. 7-69 Bleeding the fuel system .............................................................. 7-69 Hydraulic system hoses ............................................................... 7-70 Check the brake pedal latching/unlatching ............................................ 7-70 Adjust the automatic pickup hitch ..................................................... 7-71 Adjust the automatic pickup hitch ..................................................... 7-72 Headlight and work light adjustment .................................................. 7-73 Bulb replacement ...................................................................... 7-74 Fuses and relays ...................................................................... 7-78 Protecting the electronic and electrical systems during battery charging or welding. . 7-83 Battery removal and installation ....................................................... 7-84 STORAGE Tractor storage .................................................................... 7-86 Preparation for use after storage .................................................. 7-86 8 TROUBLESHOOTING FAULT CODE RESOLUTION Introduction ......................................................................... 8-1 ALARM(S) Fault codes and symbols ....................................................... 8-2 SYMPTOM(S) Engine .......................................................................... 8-4 Transmission ................................................................... 8-5 Hydraulics ...................................................................... 8-5 Three-point hitch ............................................................... 8-6 Brakes .......................................................................... 8-6 Cab ............................................................................. 8-6 Electrical system ............................................................... 8-7 9 SPECIFICATIONS General dimensions ........................................................................ 9-1 Minimum turn radius ........................................................................ 9-3 NOT FOR REPRODUCTION

Axle dimension ............................................................................. 9-4 Maximum operating angle .................................................................. 9-5 Maximum tractor operating weights ........................................................ 9-5 Tractor weights ............................................................................. 9-6 Capacities .................................................................................. 9-7 Engine ...................................................................................... 9-8 Fuel system................................................................................. 9-8 Air cleaner system .......................................................................... 9-9 Cooling system ............................................................................. 9-9 Transmission ............................................................................... 9-9 Rear Power Take-Off (PTO) ............................................................... 9-10 Front Power Take-Off (PTO) ............................................................... 9-10 Three-point hitch .......................................................................... 9-11 Three-point hitch front ..................................................................... 9-12 Hydraulic system .......................................................................... 9-12 Remote control valves ..................................................................... 9-13 Front remote control valve couplers ....................................................... 9-13 Brakes ..................................................................................... 9-14 Steering.................................................................................... 9-14 Electrical equipment ....................................................................... 9-15 Ground speed chart ....................................................................... 9-16 Minimum hardware tightening torques .................................................... 9-19 10 ACCESSORIES Radio (where ﬁtted)........................................................................ 10-1 External rear view mirrors ................................................................. 10-2 Auxiliary headlights ........................................................................ 10-3 Rotating beacon ........................................................................... 10-4 Front-end loader ﬁxation points ........................................................... 10-5 11 FORMS AND DECLARATIONS Service record 1st 50 hour, Owner copy .................................................. 11-1 Service record 1st 50 hour, Dealer copy .................................................. 11-3 NOT FOR REPRODUCTION

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Case IH Maxxum 110, Maxxum 115, Maxxum 125 Operators Manual

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