ALLIS CHALMER HD9 Crawler Tractor Parts Manual

1••• •••••111 1• •• ••••••I HD-9 Crawler Tractor PARTS CATALOG FORM 70626016 ENGLISH Reprint 12/89

Notice: This machine has a Detroit Diesel engine. MinnPar does not offer any of the engine parts. Please consult a Detroit Diesel dealer

kVOID [DENTS Most occidents, whether they occur in 'industry, on the form of home or on the highway, are caused by the failure of some indi , Adual , I Aolollow simple and fundamental safety rules or precautions. For this reason MOST ACCIDENTS CAN BE PREVENTED by recognizing the real cause and doing something obout it before the occident occurs. Regardless of the core used in the design and construction of any *type of equipment there ore many conditions that connot be completely . safeguarded ogoinst without interfering with reasonable accessibility and efficient operation. A careful operator is the best insurance ogoinst on accident. The complete observance of one simple rule would prevent many thousand serious injuries each year. That rule is: Never attempt to clean, oil or adjust o machine while it is in motion. NATIONAL SAFETY COUNCIL WARNING On machines having hydraulically, mechanically, and/or cable controlled equipment (such as shovels, loaders, dozers, scrapers, etc.) be certain the equipment is lowered to the ground before servicing, adjusting and/or repairing. If it is necessary to hove the hydraulically, _mechonicolly, and.lor cable controlled equipment partially or fully raised to gain access to certain items, be sure the equipment is suit. ably supported by means other than the hydraulic lift cylinders, -cable and/or mechanical devices used for controlling the equipment. Fiatallis is not responsible for any liability arising from any damage resulting from defects caused by p,srts and/or components not approved by Fiatallis for use in maintaining and/oi• repairing products manufactured or merchandized by Fiatallis. In any case, no warranty of any kind is made or shall be imposed with respect to products manufactured or merchandized by Fiatallis when failures are casued by the' use of Oarts and/or components not approved by Fiatallis.

TRACTOR MODELS Several distinct models of the HD9 tractor are available and this Repair Parts Catalog has been prepared to show the parts for each. All parts listed herein, which have no specific usage indicated, are applicable to all models. Those parts which are used only on specific models are so indicated. The currently available models and their identifying symbols are indicated below. This symbol is stamped in front of the tractor serial number on each model. DESCRIPTION MODEL SYMBOL Short Track (38 links) Oscillating Truck Frames, 74" tread* HD9B Long Track (41 links) Rigid Truck Frames, 74" tread* HD9F Long Track (41 links) Rigid Truck Frames, 74" tread* equipped with TRACTOMOTIVE Front Shovel** HD9G *Measurement from center to center of tracks. **Order all parts for TRACTOMOTIVE Shovel and its Hydraulic System from Tractomotive Corporation, Deerfield, Illinois or from nearest authorized Dealer. SERIAL NUMBERS The tractor serial number is stamped on the rear face of the steering clutch housing at the upper right hand corner, and on a small plate attached to the cowl, facing the operator. The engine serial number is stamped on the right hand side of the cylinder block near the top front corner. 1

IMPORTANT The extreme right hand column in the parts list entitled "KIT NO." indicates if an individual part is also available as a pa!rt of a KIT or SET. All numbers shown in this column are listed numerically in the back of this catalog with the quantity and description of the various parts that make up the KIT or SET. The terms "right" and "left" used throughout this catalog are determinedbyfacing the direc- tion of forward travel. Attaching parts such as bolts, nuts, rivets, screws, washers, etc. , are indented immediately following the parts which they attach. ALWAYS GIVE THE TRACTOR AND ENGINE SERIAL NUMBERS WHEN ORDERING PARTS. To obtain parts promptly, give part name and part number. Order parts from the dealer covering the local territory. Repairs for standard motor accessories such as generators and starting motors should be ordered from authorized Service Stations maintained by manufacturers of these units throughout the country. Always state post office address, town, •county and state where parts are to be shipped. Also specify whether material is to be shipped by freight, express or parcel post. Confirm all telephone or telegraph orders in writing. No credit will be allowed on parts unless they are returned to the dealer from whom they were purchased; from there theywill be returned, at the customer's expense, to the factory for inspec- tion. Unless claims for shortages or errors are made immediately upon receipt of goods, they will not be considered. When broken goods are received, a full description of the damage should be made by the car- rier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company. No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them; therefore, claims (if any) should be filed with the transportation company and not with Allis-Chalmers The right is reserved to change the construction or material of any parts where it seems desirable to do so, without incurring the obligation of installing such changes on tractors already delivered.

AVOID ACCIDENTS MOST ACCIDENTS, WHETHER THEY OCCUR IN INDUSTRY, ON THE FARM, AT HOME OR ON THE HIGHWAY, ARE CAUSED BY THE FAILURE OF SOME INDIVIDUAL TO FOLLOW SIMPLE AND FUNDAMENTAL. SAFETY RULES OR PRECAUTIONS. FOR THIS REASON MOST ACCIDENTS CAN BE PREVENTED BY RECOGNIZING THE REAL CAUSE AND DOING SOME- THING ABOUT IT BEFORE THE ACCIDENT OCCURS. REGARDLESS OF THE CARE USED IN THE DESIGN AND CONSTRUC- TION OF ANY TYPE OF EQUIPMENT THERE ARE MANY CONDITIONS THAT CANNOT BE COMPLETELY SAFEGUARDED AGAINST WITHOUT INTERFER- ING WITH REASONABLE ACCESSIBILITY AND EFFICIENT OPERATION. A careful operator is the best insurance against an accident. The complete observance of one simple rule would prevent many thousand serious injuries each year. That rule is: Never attempt to clean, oil or adjust a machine while it is in motion. NATIONAL SAFETY COUNCIL WARNING ON MACHINES HAVING HYDRAULICALLY, MECHANICALLY, AND/ OR CABLE CONTROLLED EQUIPMENT (SUCH AS SHOVELS, LOADERS, DOZERS, SCRAPERS, etc.) BE CERTAIN THE EQUIP- MENT IS LOWERED TO THE GROUND BEFORE SERVICING, AD- JUSTING AND/OR REPAIRING. IF IT IS NECESSARY TO HAVE THE HYDRAULICALLY, MECHANICALLY, AND/OR CABLE CON- TROLLED EQUIPMENT PARTIALLY OR FULLY RAISED TO GAIN ACCESS TO CERTAIN ITEMS, BE SURE THE EQUIPMENT IS SUITABLY SUPPORTED BY MEANS OTHER THAN THE HYDRAULIC LIFT CYLINDERS, CABLE, AND/OR MECHANICAL DEVICES USED FOR CONTROLLING THE EQUIPMENT. 3

Air Cleaner Air Heater Air Pre-Cleaner Extension Balance Shaft Batteries and Cables ALPHABETICAL INDEX 57 Injector 59 Injector Control 181 Instruments 16 Lights and Wiring 161,163 Main Bearings 48 47 157 158 9 Battery Boxes 137,139,141 Main Frame 120 Bevel Gear and Shaft 107 Muffler 43 Blower 55 Numerical Index 204 Blower Drive 53 Odometer 197 Bottom Guards 195 Oil Cooler 28 Brakes 117 Oil Filters 21,23,25 Bumpers 121 Oil Pan 20 Cab 193 Oil Pressure Regulator 29 Camshaft 16 Oil Pump 27 Connecting Rod * 11 Painting and Marking 153 Cowl 149 Piston 11 Crankcase Guard 120,195 Power Pulley 171 Crankshaft and Flywheel 9 Power Take- Off 173,175 Cylinder Block 7 Primer 60 Cylinder Block Front Covers 18 Radiator 69 Cylinder Head 12 Radiator Curtain 188 Cylinder Liner 11 Radiator Screens 69,185 Drawbar 152 Radiator Shell 151 Engine and Mounting 5 Rear Fenders 145,146,147 Engine Breathing Pipe 47 Rear Flood Tight 182 Engine Clutch and Housing 77 Rigid Beam 123 Engine Clutch Control 85 Rocker Cover 12 Engine Controls 65,67 Seat 137,139,141 Engine Pre-Heater 179 Service Kits 199 Engine Side Screens 186 Special Attachments 171 thru 198 Equalizing Spring 122 Starter .-•........ ......... .....165 Fan 71 Steering Clutch and Final Drive Housing 105 Fan Belt Tightening Idler 75 Steering Clutches 109 Final Drive 112 thru 116 Steering Clutch Control 111 Floor 143,144 Street Plate 177 Flywheel Housing 19 Tail Light 183 Front Fenders 151 Throttle Control 65,67 Fuel Filters 33,35,39,40 Timing Gears 9,16,17,53 Fuel Manifolds 41 Tools 169 Fuel Pump 41 Track 135 Fuel Tank and Lines 30,31,32 Track Idler 129 Fuel Tank and Seat Guard 189 Track Release 127 Gear Shift 97,101 Track Supporting Roller 126 Generator 166,167 Transmission 88 thru 95 Governor 45 Truck Frame 125 Grille Screen 185 Truck Frame Guards r 125,198 Heavy Radiator Guard 191 Truck Wheels 131,133 Hood 149,181 Universal Joint 86 Hood Side Plates 187 Valve Mechanism 15 Hour Meter 184 Water Manifold 74 Idler Gear 17 Water Pump 73 * Conversion Tables 213 4

ENGINE AND MOUNTING EARLY TYPE MOUNTING PART ITEM NUMBER QTY. DESCRIPTION KIT NUMBER 059266 1 ENGINE ASSEMBLY (with 55mm Injectors)(Not used on Model HD9G tractors after #2697) 079987 1 ENGINE ASSEMBLY (with 70mm Injectors)(Used on Model HD9G tractors #2698 and up) NOTE: Each engine listed above includes blower, governor, fuel fuel pump and water pump but does not include air cleaner, fan, fuel filters, oil filter, generator, starting motor or muffler. 2 073884 1 BLOCK, spacing, drain tube clip 3 069031 1 TUBE, air box drain 915369 1 ELBOW, Sealastic, 90 ° , 3/8" tube, 1/4"NPT male 918325 1 NUT, Sealastic fitting, 3/8" tube 915367 1 RING, Sealastic fitting, 3/8" tube (Includes FERRULE) 4 043030 1 CLIP, air box drain tube 5 040011 1 CAPSCREW, 7/16"NC x 1-1/2" 904207 1 LOCKWASHER, 7/16" 6 069483 2 BRACKET, engine supporting, rear 7 035190 8 CAPSCREW, 1/2"NC x 1-1/2" 8 035892 4 CAPSCREW, 1/2"NF x 2-1/2" 911043 4 NUT, 1/2"NF 904208 12 LOCKWASHER, 1/2" 9 013467 2 CAPSCREW, front mounting (5/8"NF x 3")(Tractors #1518 and up) 904209 2 LOCKWASHER, 5/8" 911044 2 NUT, 5/8"NF NOTE: Items 10 thru 14 comprise the EARLY TYPE FRONT MOUNTING as used on tractors prior to serial No. 1518. 10 065341 1 SUPPORT ASSEMBLY, engine, front (Includes items 13 and 14). 11 043576 4 CAPSCREW, 1/2"NF x 3-3/4" • 911043 4 NUT, 1/2"NF 904208 4 LOCKWASHER, 1/2" 12 5166864 1 RING, cushion (rubber) 13 1 CAP, front engine support (Not serviced. Order item 10) 14 053323 2 CAPSCREW, 7/16"NC x 2-3/4" 904207 2 LOCKWASHER, 7/16" 5

17 9 • 10 CYLINDER BLOCK

CYLINDER BLOCK PART ITEM NUMBER QTY. DESCRIPTION KIT NUMBER 1 5193108 1 BLOCK ASSEMBLY, cylinder (Includes items 2 thru 14, and all PLUGS indented below)(When required for engines prior to #4A-19529 also order 1 GASKET SET 5193117 and 3 BOLTS 5183584) 910230 9 PLUG, pipe, slotted-hd. , 1/8"NPT (13 used on engines prior to 1#4A-19529) 911081 6 PLUG, pipe, slotted-hd., 1/4"NPT 904260 1 PLUG, pipe, ctsk-hd., 3/8"NPT 904223 4 PLUG, pipe, ctsk-hd., 1/2"NPT 904224 2 PLUG, pipe, ctsk-hd., 3/4"NPT 901666 6 PLUG, pipe, ctsk-hd., 1"NPT 2 5154082 1 PLUG, plain, cylinder block (1-1/4" diam. , 1/4"NPT hole) 3 5154319 3 PLUG, plain, cylinder block (1/4" diam. , 5/16 ' long) 4 5150014 1 PLUG, cup, cylinder block (1-1/4" diam.) 5 5150130 2 PLUG, cup, cylinder block (5/16" diam. ) 6 5178998 4 PLUG, cylinder block 7 5178997 4 GASKET, cylinder block plug 8 5184484 4 INSERT, cylinder liner supporting (Started with engine #4A-19529) 9 5158674 5 CAP, main bearing 10 5152149 10 BOLT (5/8"NC x 4-3/4") 904209 10 LOCKWASHER, 5/8" 11 2 STUD, oil pump attaching (Not used on HD9. Remove and discoid) 12 10 STUD, cylinder head (See CYLINDER HEAD) 13 4 PIN, dowel (See FLYWHEEL HOUSING and CYLINDER BLOCK FRONT COVERS) 14 4 PIN, dowel, rear main bearing thrust washer (See CRANKSHAFT AND FLYWHEEL) 15 5153117 4 COVER, handhole (1 less used on tractors equipped with Air Heat- er System) 5153139 3 BOLT, front covers (3/8"NC x 2-1/41(1 more used on tractors equipped with Heavy-Duty Oil Filter) 16 065044 1 STUD, rear cover (3/8"NC x 3/8"NF x 3-7/8")(Also attaches oil filter bracket. Not used with Heavy-Duty Filter) 911041 1 NUT, 3/8"NF (rear cover stud) 911115 4 WASHER, plain, SAE std. , 3/8" 17 040400 4 GASKET (copper) 058037 074689 18 5150020 4 GASKET, handhole cover 058037 074689 19 5150023 1 COVER, water hole 20 045312 2 CAPSCREW, 5/16"NC x 3/4" 904205 2 .LOCKWASHER, 5/16" 21 5150024 1 GASKET, water hole cover 058037 074689 22 5174694 1 DIPSTICK, oil level 23 5151893 1 TUBE ASSEMBLY, oil level dipstick (Includes NUT) 24 5151430 1 ADAPTER, oil level dipstick 25 041919 1 CLIP, oil level dipstick tube • 26 065917 1 CAPSCREW, 5/16"NF x 1/2" 904205 1 LOCKWASHER, 5/16" 27 4 LINER, cylinder (See PISTON AND CONNECTING ROD) 7

ALLIS CHALMER HD9 Crawler Tractor Parts Manual

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