New Holland Guardian SP.240F, Guardian SP.275F Operators Manual

OPERATOR’S MANUAL Part number 47530849 1 st edition English July 2013 Guardian ™ SP.240F Guardian ™ SP.275F Tier 3 Sprayer PIN YDYM00596 and above

Contents 1 GENERAL INFORMATION Read the Operator's Manual ............................................................... 1-1 CNH America LLC technical manuals ...................................................... 1-2 Your sprayer ................................................................................ 1-3 Note to the owner........................................................................... 1-4 Sprayer intended use ....................................................................... 1-4 Electro-Magnetic Compatibility (EMC) ..................................................... 1-5 Operator's manual storage ................................................................. 1-5 Machine serial number ..................................................................... 1-6 Machine orientation......................................................................... 1-6 Component location ........................................................................ 1-8 2 SAFETY INFORMATION Personal safety signal words ............................................................... 2-1 Proposition 65 .............................................................................. 2-2 Safety rules ................................................................................. 2-3 Hand signals ............................................................................... 2-10 Safety signs ............................................................................... 2-11 Boom lift cylinder safety stops ............................................................. 2-29 Emergency exit ............................................................................ 2-30 Ecology and the enviroment ............................................................... 2-31 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Cab - Access/Exit ....................................................................... 3-1 OPERATOR'S SEAT Overview ............................................................................... 3-3 Control identiﬁcation (deluxe cab) ...................................................... 3-4 Control identiﬁcation (luxury cab)....................................................... 3-7 INSTRUCTOR'S SEAT Instructional seat - Localisation overview ............................................. 3-10 FORWARD CONTROLS Steering column ....................................................................... 3-11 Floor controls .......................................................................... 3-15 Ventilation ............................................................................. 3-15 RIGHT-HAND SIDE CONTROLS Right side console overview ........................................................... 3-16 Joystick control handle and panel ..................................................... 3-17 Main console control panel ............................................................ 3-22 Product circuit control panel ........................................................... 3-28

Armrest storage box ................................................................... 3-32 OVERHEAD CONTROLS Overview .............................................................................. 3-33 Switch controls ........................................................................ 3-34 Heater and air conditioner controls (deluxe cab) ...................................... 3-38 Automatic temperature controls (luxury cab) .......................................... 3-39 Radio .................................................................................. 3-43 Front sun shade ....................................................................... 3-45 EXTERIOR CONTROLS Remote switches ...................................................................... 3-46 MONITORING SYSTEMS Overhead side display panel .......................................................... 3-49 Chassis monitor display panel ......................................................... 3-51 Reversing fan programming (if equipped) ............................................. 3-54 CAB FEATURES Storage ................................................................................ 3-55 Power ports and outlets ............................................................... 3-56 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before starting the engine .............................................................. 4-1 STARTING THE UNIT Normal engine starting ................................................................. 4-5 Cold temperature operation ............................................................ 4-7 STOPPING THE UNIT Stopping the engine .................................................................... 4-8 MOVING THE UNIT Armrest console - Drive ................................................................ 4-9 4 Wheel steer operation (if equipped) ................................................. 4-11 Steering cylinder phasing.............................................................. 4-12 PARKING THE UNIT Advice ................................................................................. 4-13

5 TRANSPORT OPERATIONS ROAD TRANSPORT Warning lamps and Slow Moving Vehicle (SMV) symbol............................... 5-1 Operating the warning lamps ........................................................... 5-2 Safe road travel ......................................................................... 5-3 SHIPPING TRANSPORT Shipping on trailer ...................................................................... 5-4 RECOVERY TRANSPORT Towing the machine .................................................................... 5-8 6 WORKING OPERATIONS GENERAL INFORMATION Axle adjust .............................................................................. 6-1 Two way radio coax cable .............................................................. 6-2 Exterior work light locations ............................................................ 6-3 BOOM OPERATION Boom hydraulic system - Safety rules .............................................. 6-5 Electrical connections after boom removal ......................................... 6-5 Right side primary boom fold in/out ................................................ 6-6 Right side secondary boom tip fold in/out .......................................... 6-7 Left side primary boom fold in/out .................................................. 6-8 Left side secondary boom tip fold in/out ............................................ 6-9 SPRAY SYSTEM Spraying - Safety rules ............................................................ 6-10 Control valve locations ............................................................ 6-10 Product tank sump valve switch (if equipped) ..................................... 6-13 Foam marker system overview (if equipped) ...................................... 6-14 Sprayer control systems set-up ................................................... 6-15 Spray operation.................................................................... 6-20 Foam marker operation (if equipped).............................................. 6-22 Fill liquid tanks ..................................................................... 6-25 Chemical Eductor (if equipped).................................................... 6-28 Agitating the product tank ......................................................... 6-30 Clean up at end of operation ...................................................... 6-31 7 MAINTENANCE GENERAL INFORMATION Safety rules ............................................................................. 7-1 Maintenance advice .................................................................... 7-1

Battery disconnect switch .............................................................. 7-2 Battery jump starting posts ............................................................. 7-2 Front engine cowling access doors..................................................... 7-3 Lower engine access cover ............................................................ 7-4 Top hydraulic access cover plates ...................................................... 7-5 Winshield washer reservoir ............................................................. 7-5 Filling the fuel tank ..................................................................... 7-6 Tire and rim service..................................................................... 7-7 Hydraulic system ....................................................................... 7-9 Air system overview ................................................................... 7-11 Filters and belts........................................................................ 7-12 Recommended lubricants and coolants ............................................... 7-13 Consumables - Coolant solutions ..................................................... 7-14 Engine coolant system ................................................................ 7-15 General battery maintenance.......................................................... 7-17 Fuse locations ......................................................................... 7-18 Maintenance chart notes .............................................................. 7-20 MAINTENANCE CHART Maintenance Chart .................................................................... 7-21 At warning message display Fuel filter ............................................................................... 7-23 First 10 hours Tire lug nuts ........................................................................... 7-23 Every 10 hours or daily Engine oil level ........................................................................ 7-23 Engine coolant level ................................................................... 7-24 Hydraulic oil level ...................................................................... 7-25 Air tank ................................................................................ 7-25 Boom .................................................................................. 7-26 Strainers ............................................................................... 7-29 King pins ............................................................................... 7-30 Fuel filter ............................................................................... 7-32 Suspension system .................................................................... 7-33 Steering cylinder balljoints ............................................................. 7-34 Trash and debris....................................................................... 7-35 Hydraulic components ................................................................. 7-35 Twice a week Engine air filter (Note 1) ............................................................... 7-36 Every 50 hours Tire lug nuts ........................................................................... 7-37 Foam heads and in-line filter .......................................................... 7-37 Suspension valve linkage pivots ...................................................... 7-37

Leg widening axle slide pads .......................................................... 7-38 Cooling package ....................................................................... 7-38 Every 100 hours Tire inflation............................................................................ 7-39 Every 250 hours Engine air filters ....................................................................... 7-39 Engine oil and filter (Note 3) ........................................................... 7-41 Air compressor mounting hardware ................................................... 7-41 Charge air cooler ...................................................................... 7-41 Radiator hoses ........................................................................ 7-41 Hydro filters ............................................................................ 7-42 UltraFlo pump coupler (if equipped) ................................................... 7-43 Walkway railing lock ................................................................... 7-43 Every 400 hours Secondary fuel filter ................................................................... 7-44 Hydraulic oil filters ..................................................................... 7-45 UltraFlo pump filter (if equipped) ...................................................... 7-47 Every 500 hours Engine oil and filter (Note 4) ........................................................... 7-48 Primary fuel filter ...................................................................... 7-48 Coolant PH level ...................................................................... 7-49 Once a year Cab charcoal pressurization filter (Note 2) ............................................ 7-50 Cab recirculation filter ................................................................. 7-51 Every 750 hours Engine air intake system .............................................................. 7-52 Engine speeds ......................................................................... 7-52 Every 1000 hours Hydraulic oil ........................................................................... 7-52 Belt tensioner .......................................................................... 7-52 Every two years Engine coolant ......................................................................... 7-53 Cooling system thermostats ........................................................... 7-53 Every 1500 hours Fuel injector nozzles ................................................................... 7-54

Every 2500 hours Engine valve clearance ................................................................ 7-54 As required maintenance Cooling package ....................................................................... 7-54 Flow meter ............................................................................. 7-55 Flow meter cable ...................................................................... 7-56 Chassis suspension ................................................................... 7-57 Boom breakaway tension.............................................................. 7-58 Steering toe in ........................................................................ 7-58 Boom cylinder speed .................................................................. 7-59 STORAGE Placing in storage ................................................................. 7-60 Removing from storage............................................................ 7-62 Electrical system Battery maintenance .................................................................. 7-63 8 TROUBLESHOOTING FAULT CODE RESOLUTION Engine fault codes .................................................................. 8-1 Chassis fault codes ................................................................ 8-12 Automatic temperature control fault codes ........................................ 8-13 SYMPTOM(S) Engine ............................................................................. 8-15 Foamer ............................................................................ 8-16 Product pump...................................................................... 8-16 Automatic Temperature Control (ATC) ............................................ 8-17 9 SPECIFICATIONS General speciﬁcations ...................................................................... 9-1 10 ACCESSORIES Belly pan option in tall corn ................................................................ 10-1

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION###_1_### Read the Operator's Manual Improper operation of this vehicle can cause death or serious injury. Before using the vehicle, make certain that every operator: • Is instructed in safe and proper use of the machine. • Reads and understands the manual(s) pertaining to the machine. • Reads and understands all safety decals on the machine. • Clears the area of other persons. • Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and reg- ulations and follow CNH America LLC instructions on machine operation and maintenance. 1-1

1 - GENERAL INFORMATION CNH America LLC technical manuals Manuals are available from your dealer for your machine. Your dealer can expedite your order for operator manuals and parts catalogs. Always give the machine name, model and serial number of your machine so your dealer can provide the correct manuals for your machine. The company is continually striving to improve its prod- ucts and therefore reserves the right to make improve- ments and changes when it becomes practical and pos- sible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. All data given in this manual is subject to production vari- ations. NOTICE: Operating and service messages displayed on the electronic operating panel may vary from what is shown in the manual. If this occurs, heed the latest instructions on the electronic operating panel. Dimensions and weights are approximate only and the illustrations do not necessarily show the machine in stan- dard condition. For exact information about any particular machine, please consult your dealer. Manual scope and required training level This manual provides information on the intended use of your sprayer under the conditions foreseen by the manufacturer during normal operation, routine service and maintenance and periodic service and maintenance. Normal operation is use of the sprayer for the purpose intended by the manufacturer by an owner/operator who is familiar with the unit, and who is complying with the information on operation and safe practices, provided in this manual and by the decals on the sprayer. Normal operation includes such actions as preparing the unit for storage and removing the unit from storage, rais- ing and lowering components into or out of work position, adjusting sprayer settings for specific field settings, etc. Routine service and maintenance are those actions which must be performed daily to maintain proper sprayer function by an owner/operator who is familiar with sprayer characteristics, and who is complying with the information on routine service and safe practices in this manual and in the decals on the unit. Routine service and maintenance includes such actions as fueling, cleaning, washing, topping off fluid levels, greasing, and replacing consumable articles such as lamp bulbs. Periodic service and maintenance are those actions which must be performed at regularly defined intervals to maintain proper sprayer function by an owner/operator who is familiar with sprayer characteristics, and who is complying with the information on periodic service and safe practices in this manual and in the decals on the unit. Periodic service and maintenance includes such actions as checking, cleaning and changing air filters, changing engine oil and filters, changing hydraulic oil and filters, changing wheel hub fluids, changing coolant, etc. Some actions in the periodic service and maintenance chart are beyond the knowledge and skills of the owner/ operator: for example, engine valve adjustment, fuel injector nozzles. For these actions, the manual instructs the owner/operator to have the action performed by their authorized dealer. This manual does not contain all the information related to periodical service and maintenance, converting and re- pairs to be carried out by professional service personnel. These actions require special facilities, technical skills, and/or tools which are not supplied with the machine. Converting is changing the sprayer configuration for a specific crop or soil condition and requires rebuilding or adding components to the vehicle. Repairing is the dis- assembly and assembly of the sprayer to restore proper operation after a component failure or degradation of per- formance. 1-2

You're Reading a Preview

New Holland Guardian SP.240F, Guardian SP.275F Operators Manual

Description

Reviews

Q&A

Recently Viewed