Case IH Titan 3040, Titan 3540, Titan 4040, Titan 4540 Service Manual

Titan ™ 3040 Titan ™ 3540 Titan ™ 4040 Titan ™ 4540 Tier 4B (final) Floater Part number 47596802 1 st edition English December 2014 SERVICE MANUAL

Link Product / Engine Product Market Product Engine Titan™ 3040 with auxiliary transmission North America F2CFE614E*B006 Titan™ 3040 without auxiliary transmission North America F2CFE614E*B006 Titan™ 3540 without auxiliary transmission North America F2CFE614B*B006 Titan™ 3540 with auxiliary transmission North America F2CFE614B*B006 Titan™ 4040 without auxiliary transmission North America F2CFE614E*B006 Titan™ 4040 with auxiliary transmission North America F2CFE614E*B006 Titan™ 4540 without auxiliary transmission North America F2CFE614B*B006 Titan™ 4540 with auxiliary transmission North America F2CFE614B*B006 47596802 10/12/2014

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.2 [10.400] Engine cooling system ............................................................. 10.3 [10.310] Aftercooler.......................................................................... 10.4 [10.304] Engine lubrication system .......................................................... 10.5 Power coupling ........................................................................... 19 [19.100] Drive shaft .......................................................................... 19.1 Transmission.............................................................................. 21 [21.112] Power shuttle transmission ......................................................... 21.1 [21.168] Hi-Lo unit ........................................................................... 21.2 Front axle system ....................................................................... 25 [25.400] Non-powered front axle ............................................................ 25.1 Rear axle system ........................................................................ 27 [27.100] Powered rear axle .................................................................. 27.1 [27.106] Rear bevel gear set and differential ................................................ 27.2 [27.120] Planetary and ﬁnal drives .......................................................... 27.3 Brakes and controls .................................................................... 33 [33.300] Pneumatic service brakes .......................................................... 33.1 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems .................................................................. 35.1 [35.300] Reservoir, cooler, and ﬁlters........................................................ 35.2 [35.104] Fixed displacement pump .......................................................... 35.3 [35.106] Variable displacement pump ....................................................... 35.4 Pneumatic system ...................................................................... 36 47596802 10/12/2014

[36.100] Pneumatic system.................................................................. 36.1 [36.200] Pneumatic operated components .................................................. 36.2 Hitches, drawbars, and implement couplings .................................. 37 [37.100] Drawbars and towing hitches ...................................................... 37.1 Frames and ballasting ................................................................. 39 [39.100] Frame .............................................................................. 39.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.206] Pump ............................................................................... 41.2 [41.216] Cylinders ........................................................................... 41.3 Wheels ...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 [44.520] Rear wheels ........................................................................ 44.2 Cab climate control ..................................................................... 50 [50.200] Air conditioning ..................................................................... 50.1 [50.300] Cab pressurizing system ........................................................... 50.2 Electrical systems ....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.100] Harnesses and connectors ......................................................... 55.2 [55.525] Cab engine controls ................................................................ 55.3 [55.302] Battery.............................................................................. 55.4 [55.202] Cold start aid ....................................................................... 55.5 [55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.6 [55.DTC] FAULT CODES .................................................................... 55.7 Platform, cab, bodywork, and decals ............................................. 90 [90.100] Engine hood and panels ........................................................... 90.1 [90.150] Cab ................................................................................. 90.2 47596802 10/12/2014

[90.151] Cab interior ......................................................................... 90.3 [90.124] Pneumatically-adjusted operator seat.............................................. 90.4 47596802 10/12/2014

47596802 10/12/2014

INTRODUCTION 47596802 10/12/2014 1

Contents INTRODUCTION Foreword - Important notice regarding equipment servicing .................................... 3 Safety rules ..................................................................................... 4 Safety rules ..................................................................................... 5 Safety rules - Ecology and the environment .................................................. 13 Torque - Minimum tightening torques for normal assembly ................................... 14 Torque - Standard torque data for hydraulics ................................................. 17 Basic instructions - Shop and assembly ...................................................... 19 Maintenance chart - Three wheel units (*) .................................................... 21 Maintenance chart - Four wheel units (*) ..................................................... 23 Hydraulic contamination ...................................................................... 25 Capacities - Three wheel units (*) ............................................................ 26 Capacities - Four wheel units (*) .............................................................. 27 General specification - Three wheel units (*) ................................................. 28 General specification - Four wheel units (*) .................................................. 30 Product identification - Three wheel units (*) ................................................. 32 Product identification - Four wheel units (*) ................................................... 33 Product identification - Three wheel machine orientation (*) ................................. 34 Product identification - Four wheel machine orientation (*) ................................... 36 (*) See content for specific models 47596802 10/12/2014 2

INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your CASE IH Sales and Service Networks. 47596802 10/12/2014 3

INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47596802 10/12/2014 4

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Case IH Titan 3040, Titan 3540, Titan 4040, Titan 4540 Service Manual

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