Case IH Flex Air 810 Operators Manual

Part number 84588405 1st edition English August 2012 OPERATOR’S MANUAL Flex-Air 810 Applicator from PIN YCT033001 and above

Contents 1 GENERAL INFORMATION Read the Operators Manual ................................................................ 1-1 CNH America LLC technical manuals ...................................................... 1-1 Your applicator .............................................................................. 1-3 Note to the owner........................................................................... 1-4 Applicator intended use .................................................................... 1-4 Electro-Magnetic Compatibility (EMC) ..................................................... 1-4 Operator's manual storage ................................................................. 1-5 Product identiﬁcation ....................................................................... 1-6 Machine orientation......................................................................... 1-7 Component location ........................................................................ 1-9 2 SAFETY INFORMATION Safety rules and signal word deﬁnitions ................................................... 2-1 Advice ...................................................................................... 2-2 Safety rules ................................................................................. 2-3 Hand signals ............................................................................... 2-10 Safety signs ............................................................................... 2-11 Ecology and the enviroment ............................................................... 2-14 3 CONTROLS/INSTRUMENTS RIGHT-HAND SIDE CONTROLS Armrest console ........................................................................ 3-1 Multi-function handle ................................................................... 3-2 Control panel with SCS 5000 display................................................... 3-5 Control panel with Viper PRO display ................................................. 3-10 INSTRUMENT CLUSTER Overview .............................................................................. 3-14 Status and warning icons .............................................................. 3-15 Keypad ................................................................................ 3-16 Model inspection ...................................................................... 3-17 4 WORKING OPERATIONS GENERAL INFORMATION Pre-operation check list ................................................................ 4-1 BOOM OPERATION Safety rules ......................................................................... 4-2 Boom overview ..................................................................... 4-2 Folding and unfolding the booms ................................................... 4-4

APPLICATOR SYSTEM System overview ................................................................... 4-6 Applicator features ................................................................. 4-8 Co-applicator and supplemental bins.............................................. 4-13 Case IH Viper PRO display setup ................................................. 4-19 Case IH SCS 5000 display setup.................................................. 4-26 Application adjustments ........................................................... 4-32 Application rate and field speed ................................................... 4-38 Case IH Viper PRO field operation ................................................ 4-39 Case IH SCS 5000 field operation ................................................ 4-41 Liquid system filling operation (if equipped) ...................................... 4-43 Liquid system spraying operation ................................................. 4-49 Chemical Eductor (if equipped).................................................... 4-53 Foam marker (if equipped) ........................................................ 4-55 Pressure washer (if equipped) .................................................... 4-56 End of day checklist ............................................................... 4-57 5 MAINTENANCE GENERAL INFORMATION Safety rules ............................................................................. 5-1 Maintenance advice .................................................................... 5-1 Hydraulic system care .................................................................. 5-2 Lubricants and capacities .............................................................. 5-5 Fuse and relay locations ............................................................... 5-6 MAINTENANCE CHART Maintenance Chart ..................................................................... 5-7 Every 10 hours or daily Clamps ................................................................................. 5-8 Air tubes ................................................................................ 5-8 Flex ducting............................................................................. 5-8 Hydraulic lines .......................................................................... 5-8 Hydraulic oil level ....................................................................... 5-9 Conveyor belt tension ................................................................. 5-10 High pressure hydraulic filter .......................................................... 5-10 Deflector settings ...................................................................... 5-10 Hopper, auger and conveyor .......................................................... 5-11 Booms and boom cylinders............................................................ 5-13 Pressure washer oil level (if equipped) ................................................ 5-15 PTO shaft .............................................................................. 5-15 Every 50 hours Conveyor belt drive bearings .......................................................... 5-16 Auger bearings ........................................................................ 5-16

Boom suspension sway arm .......................................................... 5-16 Every 200 hours Pressure washer oil (if equipped) ..................................................... 5-17 Every 250 hours Hydraulic hoses and electrical wiring .................................................. 5-17 Every 500 hours Charge pump hydraulic filter .......................................................... 5-18 High pressure hydraulic filter .......................................................... 5-19 Hydraulic fluid ......................................................................... 5-19 As required maintenance Boom breakaway tension.............................................................. 5-20 Boom adjustments ..................................................................... 5-20 Liquid strainers (if equipped) .......................................................... 5-21 Flow meter (if equipped) ............................................................... 5-22 Foam marker strainer (if equipped).................................................... 5-22 PWM high and low offset .............................................................. 5-22 Adjusting conveyor belt tension ....................................................... 5-23 STORAGE Placing in storage ................................................................. 5-24 Removing from storage............................................................ 5-25 6 TROUBLESHOOTING FAULT CODE RESOLUTION Troubleshooting procedures ........................................................ 6-1 SYMPTOM(S) Soil preparation/Finishing - Advice ................................................. 6-2 7 SPECIFICATIONS General specification ....................................................................... 7-1 Rate charts ................................................................................. 7-3 Schematics ................................................................................. 7-6 PWM calibration procedure................................................................. 7-8

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Read the Operators Manual Improper operation of this vehicle can cause death or serious injury. Before using the vehicle, make certain that every operator: • Is instructed in safe and proper use of the machine. • Reads and understands the manual(s) pertaining to the machine. • Reads and understands all safety decals on the machine. • Clears the area of other persons. • Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance. CNH America LLC technical manuals Manuals are available from your dealer for your machine. Your dealer can expedite your order for operator manuals and parts catalogs. Always give the machine name, model and Product Iden- tification Number (PIN) of your machine so your dealer can provide the correct manuals for your machine. The company is continually striving to improve its prod- ucts and therefore reserves the right to make improve- ments and changes when it becomes practical and pos- sible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. All data given in this manual is subject to production vari- ations. NOTICE: Operating and service messages displayed on the electronic operating panel may vary from what is shown in the manual. If this occurs, heed the latest instructions on the electronic operating panel. Dimensions and weights are approximate only and the illustrations do not necessarily show the machine in standard condition. For exact information about any particular machine, please consult your dealer. Manual scope and required training level This manual provides information on the intended use of your applicator under the conditions foreseen by the manufacturer during normal operation, routine service and maintenance and periodic service and maintenance. Normal operation is use of the applicator for the purpose intended by the manufacturer by an owner/operator who is familiar with the unit, and who is complying with the information on operation and safe practices, provided in this manual and by the decals on the applicator. Normal operation includes such actions as preparing the unit for storage and removing the unit from storage, rais- ing and lowering components into or out of work position, adjusting settings for specific field settings, etc. Routine service and maintenance are those actions which must be performed daily to maintain proper applicator function by an owner/operator who is familiar with the ap- plicators characteristics, and who is complying with the information on routine service and safe practices in this manual and in the decals on the unit. Routine service and maintenance includes such actions as fueling, cleaning, washing, topping off fluid levels, greasing, and replacing consumable articles such as lamp bulbs. Periodic service and maintenance are those actions which must be performed at regularly defined intervals to maintain proper applicator function by an owner/operator who is familiar with the characteristics, and who is complying with the information on periodic service and safe practices in this manual and in the decals on the unit. Periodic service and maintenance includes such actions as checking, cleaning and changing air filters, changing engine oil and filters, changing hydraulic oil and filters, changing wheel hub fluids, changing coolant, etc. 1-1

1 - GENERAL INFORMATION Some actions in the periodic service and maintenance chart are beyond the knowledge and skills of the owner/ operator: for example, engine valve adjustment, fuel in- jector nozzles. For these actions, the manual instructs the owner/operator to have the action performed by their authorized dealer. This manual does not contain all the information related to periodical service and maintenance, converting and re- pairs to be carried out by professional service personnel. These actions require special facilities, technical skills, and/or tools which are not supplied with the machine. Converting is changing the applicator conﬁguration for a speciﬁc crop or soil condition and requires rebuilding or adding components to the vehicle. Repairing is the disas- sembly and assembly of the applicator to restore proper operation after a component failure or degradation of per- formance. 1-2

1 - GENERAL INFORMATION Your applicator RAIL12SP00229FA 1 Flex-Air 810 1-3

1 - GENERAL INFORMATION Note to the owner This manual contains important information about the safe operation, adjustment and routine maintenance of your Flex—Air 810 Applicator. The manual is divided into eight chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating specific items about your applicator. Do NOT operate or permit anyone to operate or service this machine until you or the other persons have read this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. All persons who will be operating this machine shall possess a valid operating permit and/or other appli- cable local required permits. This Operator’s Manual is to be stored in the manual compartment behind the operator’s seat in the chassis vehicle. Make sure this manual is in good condition. Contact your dealer to obtain additional manuals. Make sure the applicator is calibrated before being placed in service and at regular intervals thereafter in accordance with procedures outlined in the applicator manual and in the control system manual. It is the operator’s responsibility to keep the system properly calibrated and in good working order at all times. Make sure the applicator is maintained to preserve and/or improve safety, accuracy and reliability of the system. Read and follow the maintenance schedule in this manual. As additional technology becomes available, the owner is responsible for improving the safety, accuracy and reliability of the applicator. Your dealer will instruct you in the general operation of your new equipment. Your dealer’s staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine. Case IH Max Service is also available for any service related issues. Call 1-877-4CASEIH (1-877-422-7344) or email maxservice.na@cnh.com. Applicator intended use Flex—Air 810 Applicator with standard equipment and authorized attachments are intended to be used to apply agri- cultural chemicals in customary farming practices. Any other uses not shown in this manual are not recommended. Any applicator damage resulting from unauthorized uses or installation and/or use of unauthorized equipment is not covered by the applicator warranty. DO NOT use this machine for any purpose or in any manner other than as described in the manual, decals, or other product safety information provided with the machine. These materials define the machine's intended use. Use only approved accessories and attachments designed for your machine. Consult an authorized CASE IH AGRICULTURE dealer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add-on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine. • The electro-magnetic field generated by the add-on system should not exceed 24 V/m at any time and at any location in the proximity of electronic components. • The add-on equipment must not interfere with the functioning of the on board electronics. Failure to comply with these rules will render the CASE IH AGRICULTURE warranty null and void. 1-4

1 - GENERAL INFORMATION Operator's manual storage RCPH08CCH002FAB 1 Keep the Operator’s Manual in the storage compartment located on the rear of the seat on your applicator chassis. The Operator’s Manual must be available for use by all operators. 1-5

1 - GENERAL INFORMATION Product identification Applicator model and product identification number Write your model number, product identification number (PIN) or serial number of your unit on the lines provided. If needed, give these numbers to your dealer when you need parts or information for your machine. RCPH10FWD961EAM 1 Model : PIN: NOTE: Located on the left side main bin. RAIL12SP00246AA 2 1-6

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