Gehl 2415/2418 Disc Mower Conditioner Parts Manual

2415/2418 Disc Mower Conditioners PARTS MANUAL Replaces 908128 Form No. 908177  chodina@live.co.uk chodina@live.co.uk

Introduction When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The Disc Conditioner model and serial number is on a plate located on the left side of the Main Frame. “Right’’ and “Left’’ are determined from a position standing behind the Disc Conditioner. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. NOTE: On original tire replacement, company policy prohibits the sale of replacement tires for all GEHL machinery. Replacement Wheel Sets are available and tire size information is called out with the Wheel Sets to facilitate replacement tire selection. ALL REPLACEMENT TIRES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. In the exploded view parts list, Reference Numbers may have additional information following the Reference Number. A Tear Drop symbol will indicate an application of a “wet” product such as oil, and the number inside the Tear Drop will correspond to the description in the Parts List. Also, a number inside a hexagon will be the torque value required, in foot pounds, on the associated Reference Number. Items shown in the parts list that do not have Reference Numbers are shown for reference purposes only and are NOT available for purchase. Unless otherwise specified, all Cap Screws or Bolts are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Screws or Bolts are Grade B; Hexagon Nuts for other Screws or Bolts are Grade A. NOTE: The following abbreviations may be used herein: AR – As Required ASSD – Assembled ASSY – Assembly CB – Carriage Bolt CCW – Counterclockwise CP – Cotter Pin CS – Cap Screw (Hexagon Head) CTR – Center CW – Clockwise DEG – Degree DIA – Diameter FCS – Flanged Cap Screw FHMS – Flat Head Machine Screw FL – Flanged FLN – Flanged Lock Nut (Hexagon) FLS – Flanged Lock Screw (Hexagon) FW – Flat Washer GA – Gauge GR – Grade HD – Hard or Head HN – Hex Nut INCL – Includes JT – Joint LG – Large LN – Lock Nut LT – Left LW – Lock Washer M – Metric MM/mm – Millimeter NF – National Fine PB – Plow Bolt PTO – Power Take Off RHMS – Round Head Machine Screw RPM – Revolutions Per Minute RT – Right SERR – Serrated SHCS – Socket Head Cap Screw SHSS – Socket Head Set Screw SN – Serial Number or Slotted Nut SQ – Square T – Tooth or Teeth TFS – Thread Forming Screw THMS – Truss Head Machine Screw THRD – Thread WLDMT – Weldment # – Number – Torque Required in foot pounds – Indicates a Fluid Application chodina@live.co.uk chodina@live.co.uk

Printed in U.S.A. 1 908177/BP0901 TABLE OF CONTENTS Introduction Inside Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table of Contents 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decal Locations 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tongue 8-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tongue Cylinder 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutterbar & Skid Shoes 12-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutterbar & Discs (DC2415) 14-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutterbar (DC2415) 16-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutterbar & Discs (DC2418) 18-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cutterbar (DC2418) 20-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rollers 22-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller Drive 24-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roll Arms 26-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox & Driveline Mounting 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roll Tension System 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trailer Assembly 30-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Header To Trailer Assembly 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axles & Wheels 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shields & Covers 34-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deflector 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Curtains 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical 38-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulics 42-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox (Swivel Hitch) 44-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox (Header) 46-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Universal Drives 48-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Components 53-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hitchjack 56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories 57-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Chain 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crop Lifter Kit 58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Type Blades 58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sway Chain Kit 58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tall Skid Shoes 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transport Cart 60-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck Hitch 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Kits - Electrical Connectors 65-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alphabetical Index 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Numerical Index 68-72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Hardware Torque Specifications Inside Back Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . chodina@live.co.uk chodina@live.co.uk

908177/BP0901 2 Printed in U.S.A. DECAL LOCATIONS GENERAL INFORMATION Decal locations information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the kit. Refer to the appropriate illustration(s) for replacement location(s). NOTE: Refer to the SAFETY chapter of the Operator’s Manual for the specific information provided on all of the various safety decals furnished in the decal kit(s). To insure proper selection for correct replacement decal(s), compare all of the various close-up location illustrations to your machine BEFORE starting to refinish the unit. Then circle each decal applicable to your machine while checking off its part number in the listing. After you have verified all the decals needed for replacement, set aside unneeded decals for disposal. NEW DECAL APPLICATION Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new decal. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out the decal surface. CAUTION ALWAYS observe safety rules shown on decals. If decals become damaged or if the unit is repainted, replace the decals. If repainting, BE SURE to affix ALL decals from the kit(s) that apply to your machine. PAINT NOTICE Use this list to order paint for refinishing: 906315 One Gal. AG Red 906324 One Qt. Light Grey 906316 6 (12 oz. Spray Cans) AG Red 906325 6 (12 oz. Spray Cans) Light Grey The Decal Set Number for the DC2415 and DC2418 is 157229. The set includes the following: Ref. Part No. No. Description & Quantity 1. 060138 Oil Level (2 Places) 2. 091444 DANGER - Rotating Drive Line (2 Places) 3. 093366 Store Manual Here 4. 093367 WARNING - Owner’s Responsibility & Read Manual 5. 093373 WARNING - General Safety 6. 093465 WARNING - 1000 RPM Operation ONLY 7. 093653 WARNING - Rotating Drive Line 8. 094913 GEHL 3-1/4″ (2 Places) 9. 094951 Made In USA 10. 115974 WARNING - Block (2 Places) 11. 126456 GE 12. 126457 HL 13. 125476 DANGER - Rotating Knives (2 Places) 14. 145216 Red Reflector Strip (2 Places) 15. 145217 Amber Reflector Strip (6 Places) 16. 145218 Orange Reflector Strip (2 Places) 17. 145235+ SMV Emblem 18. 143007* DANGER - Shield Missing (4 Places) 19. 153338 2415 & BAR (2 Places) 154475 2418 & BAR (2 Places) 20. 122736 GEHL (2 Places) (After SN15300-DC2415 . & SN18248-DC2418) + Includes mounting hardware * NOT Included in Decal Kit NOTE: Order Part Number 126757 for 10 ft roll of replacement striping chodina@live.co.uk chodina@live.co.uk

Printed in U.S.A. 3 908177/BP0901 18 READ READ READ 6 2 Beneath Guard 18 Beneath Guard 18 Beneath Guard 18 Beneath Guard READ READ ONE EACH SIDE 5 7 4 15 20 2 chodina@live.co.uk chodina@live.co.uk

908177/BP0901 4 Printed in U.S.A. DECAL LOCATIONS (CONTINUED) NOTE: The Decal List has been duplicated for your convenience when selecting Decals from the following page. The Decal Set Number for the DC2415 and DC2418 is 157229. The set includes the following: Ref. Part No. No. Description & Quantity 1. 060138 Oil Level (2 Places) 2. 091444 DANGER - Rotating Drive Line (2 Places) 3. 093366 Store Manual Here 4. 093367 WARNING - Owner’s Responsibility & Read Manual 5. 093373 WARNING - General Safety 6. 093465 WARNING - 1000 RPM Operation ONLY 7. 093653 WARNING - Rotating Drive Line 8. 094913 GEHL 3-1/4″ (2 Places) 9. 094951 Made In USA 10. 115974 WARNING - Block (2 Places) 11. 126456 GE 12. 126457 HL 13. 125476 DANGER - Rotating Knives (2 Places) 14. 145216 Red Reflector Strip (2 Places) 15. 145217 Amber Reflector Strip (6 Places) 16. 145218 Orange Reflector Strip (2 Places) 17. 145235+ SMV Emblem 18. 143007* DANGER - Shield Missing (4 Places) 19. 153338 2415 & BAR (2 Places) 154475 2418 & BAR (2 Places) 20. 122736 GEHL (2 Places) (After SN15300-DC2415 & SN18248-DC2418) + Includes mounting hardware * NOT Included in Decal Kit NOTE: Order Part Number 126757 for 10 ft roll of replacement striping chodina@live.co.uk chodina@live.co.uk

Printed in U.S.A. 5 908177/BP0901 Two Sides Left Side Inside Left Door Inside Door Each Side 19 (2415) 19 (2418) 1 3 9 10 13 11 12 13 NOTE CUT DECALS FLUSH WITH EDGE OF DOORS THRU LETTERS E AND H. PRESS CUT ENDS AGAINST DOORS AND FRAME. 15 Two Sides 15 Two Sides 8 Two Sides 2415 Only chodina@live.co.uk chodina@live.co.uk

908177/BP0901 6 Printed in U.S.A. DECAL LOCATIONS (CONTINUED) NOTE: The Decal List has been duplicated for your convenience when selecting Decals from the following page. The Decal Set Number for the DC2415 and DC2418 is 157229. The set includes the following: Ref. Part No. No. Description & Quantity 1. 060138 Oil Level (2 Places) 2. 091444 DANGER - Rotating Drive Line (2 Places) 3. 093366 Store Manual Here 4. 093367 WARNING - Owner’s Responsibility & Read Manual 5. 093373 WARNING - General Safety 6. 093465 WARNING - 1000 RPM Operation ONLY 7. 093653 WARNING - Rotating Drive Line 8. 094913 GEHL 3-1/4″ (2 Places) 9. 094951 Made In USA 10. 115974 WARNING - Block (2 Places) 11. 126456 GE 12. 126457 HL 13. 125476 DANGER - Rotating Knives (2 Places) 14. 145216 Red Reflector Strip (2 Places) 15. 145217 Amber Reflector Strip (6 Places) 16. 145218 Orange Reflector Strip (2 Places) 17. 145235+ SMV Emblem 18. 143007* DANGER - Shield Missing (4 Places) 19. 153338 2415 & BAR (2 Places) 154475 2418 & BAR (2 Places) 20. 122736 GEHL (2 Places) (After SN15300-DC2415 & SN18248-DC2418) + Includes mounting hardware * NOT Included in Decal Kit NOTE: Order Part Number 126757 for 10 ft roll of replacement striping chodina@live.co.uk chodina@live.co.uk

Printed in U.S.A. 7 908177/BP0901 15 15 17 16 14 15 14 16 chodina@live.co.uk chodina@live.co.uk

908177/BP0901 8 Printed in U.S.A. 25 1 A B B 26 48 26 48 71 9 10 11 19 14 10 11 14 9 17 48 18 13 65 6 31 58 A 31 44 28 63 31 58 34 33 34 33 32 75 16 42 40 12 33 34 4 3 57 5 59 42 21 23 62 20 22 8 26 33 61 60 24 15 113 115 114 DC2415/2418 - TONGUE chodina@live.co.uk chodina@live.co.uk

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Gehl 2415/2418 Disc Mower Conditioner Parts Manual

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