Case IH DC162 Service Manual

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SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-1 SECTION 00 -- GENERAL INFORMATION Chapter 1 -- General Information CONTENTS Section Description Page Special Tools 2 .................................................................. Specifications 2 .................................................................. Model DC162 2 .............................................................. Recommended Lubricants and Coolants 6 ....................................... Minimum Hardware Tightening Torques 7 ........................................... Installation of Adjustable Fittings In Straight Thread O-ring Bosses 9 ................. Standard Torque Data for Hydraulic Tubes and Fittings 9 ........................... Pipe Thread Fitting Torque 10 ................................................. Installation of ORFS (O-ring Flat Faced) Fittings 10 ...............................

SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-2 SPECIAL TOOLS Tool Number Description/Use Section 31 NHO1386 Pivot tongue gearbox neck cap screws 610R Snap ring remover Local Manufacture Neck lock nut removal Local Manufacture Holding tool for neck housing Local Manufacture Neck rolling torque measurement Section 58 FNH23ET95 Top cap bearing cover FNH01221-2 Cutter bar tie bolt holding tool FNH01221-3 Cutter bar wrench SPECIFICATIONS MODEL DC162 Standard Tongue Swivel Hitch Tongue Overall Width Transport position 4801 mm (15 ft 9 in) 4801 mm (15 ft 9 in) ................. Field position 7087 mm (23 ft 3 in) 7595 mm (24 ft 11 in) ..................... Overall Length Transport position 8966 mm (29 ft 5 in) 9271 mm (30 ft 5 in) ................. Field position 7366 mm (24 ft 2 in) 7670 mm (25 ft 2 in) ..................... Height Transport position 2032 mm (6 ft 8 in) 2032 mm (6 ft 8 in) ................. Field position 1727 mm (5 ft 8 in) 1727 mm (5 ft 8 in) ..................... Ground Clearance 457 mm (18 in) 457 mm (18 in) ......................... Wheel Tread Width 3772 mm (148.5 in) 3772 mm (148.5 in) ........................ Weight 2948 kg (6500 lb) 2948 kg (6500 lb) ...................................

SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-3 Driveline Tractor Requirement 75 kW (100 Hp) or greater with standard ............... category 2 or 3 ASAE hitch and PTO locations. Two remote hydraulic circuits capable of 104 bar (1500 psi). Input Speed 1000 rpm only ...................... Drive 1000 rpm PTO with slip clutch/overrunning ............................ clutch, enclosed gears and (3) HB banded belts with spring loaded idlers. Header Cutting Width 4699 mm (15 ft 7 in) ..................... Flotation Vertical & radial ......................... Windrow Width 914 mm to 2438 mm (3 ft to 8 ft) ................... Header Lift Hydraulic (master-slave system) ....................... Cutter Bar Type Modular ............................ No. of Discs 8 counter-rotating, 4 co-rotating ...................... Knives per Disc 2 ................... Disc Cutting Diameter 500 mm (19.7 in) ............. Disc Drive Bevel gears in sealed modules ........................ Disc Speed 3000 RPM ...................... Cutting Height, Approximate 24 mm - 81 mm (0.95 in - 3.20 in) ........ Cutting Bar Angle -2° to -10° ................. Conditioner Type Intermeshing rolls ............................ Drive 4HB V-belt, enclosed gears with u-joint drives ............................ to upper & lower rolls. Rolls Type Molded rubber with intermeshing spiral design. ............................ Length 2591 mm (102 in) ........................... Diameter 264 mm (10.38 in) ......................... Speed 740 rpm ........................... Operating Speed 0 to 14 km/h (0 to 9 mph) .......................... Transport Speed 32 km/h (20 mph) maximum .......................... Capacity 3.36 H/hr (8.97 A/hr) @ 10 km/h (6 mph) & ................................. 80% field efficiency. Tire 31.5 x 13.5L x 15, 6 ply tubeless agricultural ...................................... rib implement tire Tire Pressure 207 kPa or 2.07 bar (30 psi). ............................. Jack 2000 lb capacity side-wind ..................................... Tongue Shift Hydraulic ..............................

SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-4 MODEL DC162 Standard Tongue Swivel Hitch Tongue Overall Width Transport position 4801 mm (15 ft 9 in) 4801 mm (15 ft 9 in) ................. Field position 7087 mm (23 ft 3 in) 7595 mm (24 ft 11 in) ..................... Overall Length Transport position 8966 mm (29 ft 5 in) 9271 mm (30 ft 5 in) ................. Field position 7366 mm (24 ft 2 in) 7670 mm (25 ft 2 in) ..................... Height Transport position 2032 mm (6 ft 8 in) 2032 mm (6 ft 8 in) ................. Field position 1727 mm (5 ft 8 in) 1727 mm (5 ft 8 in) ..................... Ground Clearance 457 mm (18 in) 457 mm (18 in) ......................... Wheel Tread Width 3772 mm (148.5 in) 3772 mm (148.5 in) ........................ Weight 2894 kg (6380 lb) 2894 kg (6380 lb) ................................... Driveline Tractor Requirement 74 kW (100 Hp) or greater with standard ............... category 2 or 3 ASAE hitch and PTO locations. Two remote hydraulic circuits capable of 104 bar (1500 psi). Input Speed 1000 rpm only ...................... Drive 1000 rpm PTO with slip clutch/overrunning ............................ clutch, enclosed gears and (3) HB banded belts with spring loaded idlers. Header Cutting Width 4750 mm (15 ft 7 in) ..................... Flotation Vertical & radial ......................... Windrow Width 914 mm to 2438 mm (3 ft to 8 ft) ................... Header Lift Hydraulic (master-slave system) ....................... Cutter Bar Type Modular ............................ No. of Discs 8 counter-rotating, 4 co-rotating ...................... Knives per Disc 2 ................... Disc Cutting Diameter 500 mm (19.7 in) ............. Disc Drive Bevel gears in sealed modules ........................ Disc Speed 3000 rpm ...................... Cutting Height, Approximate 24 mm - 81 mm (0.95 in - 3.20 in) ........ Cutting Bar Angle -2° to -10° ................. Conditioner Type Flail ............................ Drive 4HB V-belt, enclosed gears with u-joint drives ............................ to rotor.

SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-5 Rolls Length 2591 mm (102 in) ........................... Diameter 560 mm (22 in) ......................... Speed 1011 rpm (726 rpm optional) ........................... Operating Speed 0 to 14 km/h (0 to 9 mph) .......................... Transport Speed 32 km/h (20 mph) maximum .......................... Capacity 3.36 H/hr (8.97 A/hr) @ 10 km/h (6 mph) & ................................. 80% field efficiency. Tire 31.5 x 13.5L x 15, 6 ply tubeless agricultural ...................................... rib implement tire Tire Pressure 207 kPa or 2.07 bar (30 psi). ............................. Jack 2000 lb capacity side-wind ..................................... Tongue Shift Hydraulic ..............................

SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-6 RECOMMENDED LUBRICANTS AND COOLANTS Lubricant Type and Description Part Number Container Size Engine Oil AKCELA NO. 1 SSL OIL SAE 0W--40 B505693 2.5G / 9.46L AKCELA NO. 1 OIL SAE 10W 407357R4 5G / 18.93L AKCELA NO. 1 OIL SAE 10W--30 104104A1 1QT / .946L 139033A1 1G / 3.785L 372253A1 2.5G / 9.46L 104106A1 5G / 18.93L AKCELA NO. 1 OIL SAE 30 407352R4 1QT / .946L 139032A1 1G / 3.785L 143947A1 2.5G / 9.46L 407356R4 5G / 18.93L AKCELA NO. 1 OIL SAE 15W--40 407410R2 1QT / .946L 139034A1 1G / 3.785L 143949A1 2.5G / 9.46L 407414R2 5G / 18.93L AKCELA NO. 1 OIL SAE 20W--50 332390A1 5G / 18.93L AKCELA AUTO SUPREME SAE 5W--30 372255A1 1QT / .946L AKCELA AUTO SUPREME SAE 10W--30 B500401 1QT / .946L AKCELA LOW ASH OIL SAE 10W 407345R3 5G / 18.93L AKCELA LOW ASH OIL SAE 30 407340R3 1QT / .946L 139037A1 1G / 3.785L 407344R3 5G / 18.93L Transmission Oil AKCELA HY--TRAN ULTRA 139029A2 1G / 3.785L 143945A2 2.5G / 9.46L 372705R7 5G / 18.93L AKCELA HY--TRAN ULTRA SSL B505697 2.5G / 9.46L AKCELA TSM BIO B505699 2.5G / 9.46L Hydraulic Oil AKCELA AW46 HYD FLUID 116799A1 5G / 18.93L AKCELA AW68 HYD FLUID B505690 5G / 18.93L AKCELA AW100 HYD FLUID 339852A1 5G / 18.93L AKCELA HYDRAULIC EXCAVATOR FLUID B17639 5G / 18.93L AKCELA TCH FLUID 139030A1 1G / 3.785L B53977 5G / 18.93L ATF Oil TRANS. XHD 282371A1 1QT / .946L 310233A1 2.5G / 9.46L Gear Oil AKCELA 135H EP GEAR LUBE SAE 80W--90 139039A1 1G / 3.785L 139801A1 5G / 18.93L 246666A1 16G / 60.6L AKCELA 135H EP GEAR LUBE SAE 85W--140 139041A1 1G / 3.785L 407364R2 5G / 18.93L 407538R2 16G / 60.6L AKCELA TRANSAXLE FLUID B17632 5G / 18.93L AKCELA GEAR LUBE SSL B505707 1QT / .946L Grease AKCELA 251H EP MULTI--PURPOSE GREASE 132096A1 TUBE -- 14OZ. AKCELA PREMIUM GREASE EP--2 B505708 TUBE -- 14OZ. AKCELA EP--0 GREASE B505226 3.35 OZ AKCELA CORN HEAD GREASE B95920 TUBE -- 14OZ. AKCELA MOLY GREASE 132095A1 TUBE -- 14OZ. AKCELA SSL SYNTHETIC GREASE B505709 TUBE -- 14OZ. AKCELA HTO ADDITIVE B17508 1QT / .946L AKCELA HTO PREMIX 298053A1 1G / 3.785L AKCELA LIMITED SLIP ADDITIVE B91246 16 OZ AKCELA AXLE OIL ADDITIVE 402982A1 16 OZ Brake Oil AKCELA CRAWLER BRAKE OIL B91244 1QT / .946L Special Lubricants AKCELA AG LUBRICANT 156576C91 1QT / .946L AKCELA DURAFIT SPINDLE GREASE B500418 35 LB. / 15.9L AKCELA COTTON PICKER BAR LUBE 407515R1 35 LB. / 15.9L AKCELA HI--SPEED SPINDLE CLEANER B91241V 5G / 18.93L

SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-7 M4 1.7 (15)* 2.2 (19)* 2.6 (23)* 3.4 (30)* 3.7 (33)* 4.8 (42)* 2.3 (20)* M6 5.8 (51)* 7.6 (67)* 8.9 (79)* 12 (102)* 13 (115)* 17 (150)* 7.8 (69)* M8 14 (124)* 18 (159)* 22 (195)* 28 (248)* 31 (274)* 40 (354)* 19 (169)* M10 28 (21) 36 (27) 43 (32) 56 (41) 61 (45) 79 (58) 38 (28) M12 49 (36) 63 (46) 75 (55) 97 (72) 107 (79) 138 (102) 66 (49) M16 121 (89) 158 (117) 186 (137) 240 (177) 266 (196) 344 (254) 164 (121) M20 237 (175) 307 (226) 375 (277) 485 (358) 519 (383) 671 (495) 330 (243) M24 411 (303) 531 (392) 648 (478) 839 (619) 897 (662) 1160 (855) 572 (422) NOTE: Torque values shown with * are inch pounds. IDENTIFICATION HEX CAP SCREW AND CARRIAGE BOLTS CLASSES 5.6 AND UP MANUFACTURERS IDENTIFICATION PROPERTY CLASS HEX NUTS AND LOCKNUTS CLASSES 05 AND UP MANUFACTURERS IDENTIFICATION MINIMUM HARDWARE TIGHTENING TORQUES IN NEWTON-METERS (FOOT POUNDS) FOR NORMAL ASSEMBLY APPLICATIONS METRIC NON-FLANGED HARDWARE AND LOCKNUTS SIZE UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED W/CL8.8 W/ZnCr W/ZnCr W/ZnCr BOLT CLASS 5.8 CLASS 8.8 CLASS 10.9 PROPERTY CLASS LOCKNUT CL.8 NOMINAL CLOCK MARKING 86529681 REV F 5.1

SECTION 00 - GENERAL INFORMATION - CHAPTER 1 00-8 NOTE: Torque values shown with * are inch pounds. IDENTIFICATION CAP SCREWS AND CARRIAGE BOLTS LOCKNUTS GRADE A NO MARK 1 289 (213) 373 (275) 742 (547) 960 (708) 1048 (773) 1356 (1000) 654 (483) 924 (681) 1 7/8 193 (142) 248 (183) 495 (365) 641 (473) 698 (515) 904 (667) 437 (323) 617 (455) 7/8 3/4 198 (146) 256 (189) 306 (226) 397 (293) 432 (319) 560 (413) 271 (200) 383 (282) 3/4 5/8 112 (83) 145 (107) 174 (128) 224 (165) 244 (180) 316 (233) 153 (113) 215 (159) 5/8 9/16 81 (60) 104 (77) 125 (92) 163 (120) 176 (130) 229 (169) 111 (82) 156 (115) 9/16 1/2 57 (42) 73 (54) 87 (64) 113 (83) 123 (91) 159 (117) 76 (56) 108 (80) 1/2 7/16 37 (27) 47 (35) 57 (42) 73 (54) 80 (59) 104 (77) 50 (37) 71 (53) 7/16 3/8 23 (17) 30 (22) 35 (26) 46 (34) 50 (37) 65 (48) 31 (23) 44 (33) 3/8 5/16 13 (115)* 17 (149)* 20 (178)* 26 (229)* 28 (250)* 37 (324)* 17.5 (155)* 25 (220)* 5/16 1/4 6.2 (55)* 8.1 (72)* 9.7 (86)* 13 (112)* 14 (121)* 18 (157)* 8.5 (75)* 12.2 (109)* 1/4 MINIMUM HARDWARE TIGHTENING TORQUES IN NEWTON-METERS (FOOT POUNDS) FOR NORMAL ASSEMBLY APPLICATIONS INCH NON-FLANGED HARDWARE AND LOCKNUTS NOMINAL UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED GR.B GR.C NOMINAL SIZE or W/ZnCr or W/ZnCr or W/ZnCr w/GR5 w/GR8 SIZE PLATED PLATED PLATED BOLT BOLT SILVER GOLD SILVER GOLD SILVER GOLD SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 LOCKNUTS SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 REGULAR NUTS SAE GRADE 5 HEX NUTS SAE GRADE 8 HEX NUTS GRADE IDENTIFICATION GRADE A NO NOTCHES GRADE B ONE CIRCUMFERENTIAL NOTCH GRADE C TWO CIRCUMFERENTIAL NOTCHES GRADE IDENTIFICATION GRADE A NO MARKS GRADE B THREE MARKS GRADE C SIX MARKS MARKS NEED NOT BE LOCATED GRADE IDENTIFICATION AT CORNERS GRADE B LETTER B GRADE C LETTER C 86529681 REV F 5.2

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Case IH DC162 Service Manual

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