Case IH DHX182, DHX212, DHX302, DHX362 Service Manual

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COMPLETE CONTENTS SECTION 00 - GENERAL INFORMATION Chapter 1 - General Information CONTENTS Section Description Page Precautionary Statements 2 ....................................................... General Safety 3 ............................................................. Operating and Maintenance Safety 5 ............................................ Hydraulic Safety 5 ............................................................ Before Transporting 6 ......................................................... Transport Safety 6 ............................................................ Transporting Checks 6 ........................................................ Towing Restrictions on Public Roads 6 ....................................... General Information 7 ............................................................ Windrower Header 8 .......................................................... Principal Components 8 .................................................... Product Identification Number (PIN) 8 ........................................... Configurations 9 .............................................................. Header Hydraulic Drive System 10 ............................................. Ecology and the Environment 11 ................................................... Helpful Hints 11 .............................................................. Universal Symbols 12 ........................................................... Minimum Hardware Tightening Torques 13 ......................................... Installation of Adjustable Fittings in Straight Thread O ring Bosses 15 ............... Standard Torque Data for Hydraulic Tubes and Fittings 15 ......................... Pipe Thread Fitting Torque 16 ................................................. Installation of O ring Flat Faced Fittings 16 ...................................... Hydraulic Fitting Torque 16 ....................................................

SECTION 00 - GENERAL INFORMATION Chapter 2 - Specifications CONTENTS Section Description Page Specifications 2 .................................................................. Headers 2 ................................................................... Options 2 .................................................................... Header Decks and Canvas Lengths 3 ........................................... SECTION 35 - HYDRAULICS Chapter 1 - Windrower Headers CONTENTS Section Description Page Hydraulic Schematic Index 2 ................................................... Single Reel Lift Circuit, 18′ to 30′ 2 .......................................... Double Reel Lift Circuit, 36′ Only 2 .......................................... Header Hydraulic Drive System 3 ...........................................

SECTION 35 - HYDRAULICS Chapter 2 - Schematics and Troubleshooting CONTENTS Section Description Page Troubleshooting 2 ................................................................ Hydraulic Problems 2 ......................................................... Oil Overheating 2 ......................................................... Hydraulic System Tests 3 ...................................................... Relief Valve 3 ............................................................. Knife Circuit 3 ............................................................ High Pressure Readings 4 .................................................. Canvas Circuit Operation and Testing 4 ...................................... Canvas Motor Circuit 5 ..................................................... Reel Motor Circuit 5 ....................................................... Low Pressure Readings 5 .................................................. Knife Relief Pressure Adjustment 5 ............................................. Header Hydraulic Drive System 6 ...............................................

SECTION 35 - HYDRAULICS Chapter 3 - Pumps, Motors and Flow Dividers CONTENTS Section Description Page Description of Operation 2 ........................................................ Hydraulic Motors 2 ............................................................ Danfoss DH Motor Shaft Seal 3 ................................................ Replacement 3 ........................................................... White (Roller Stator) Hydraulic Motor Seal Replacement 4 ......................... Reverser Motor 4 ............................................................. Removal 4 ............................................................... Disassembly 4 ............................................................ Assembly 8 .............................................................. Hydraulic Manifold Block 12 ................................................... Removal 12 ............................................................. Disassembly 13 .......................................................... Assembly and Installation 13 ............................................... Flow Divider 14 ............................................................. Removal 14 ............................................................. Installation 15 ............................................................ Reel Flow Control 16 ......................................................... Removal 16 ............................................................. Installation 16 ............................................................ Pressure Vent Assembly (If Equipped) 17 ....................................... Removal 17 ............................................................. Disassembly 17 .......................................................... Assembly 18 ............................................................ Installation 18 ............................................................

SECTION 35 - HYDRAULICS Chapter 4 - Reel Lift CONTENTS Section Description Page Description of Operation 2 ........................................................ Purging Air From Reel Positioning Systems 2 ..................................... Bleeding Slave Cylinders 2 .................................................... Purging Air From Reel Fore/Aft Systems 2 ....................................... Troubleshooting 3 ................................................................ Troubleshooting Charts 3 ...................................................... Description of Operation -- Hydraulic Cylinders 7 ..................................... Overhaul 9 ...................................................................... Hydraulic Cylinders -- Removal 9 ............................................... Reel Fore/Aft 9 ........................................................... Reel Lift Master Cylinder 9 ................................................. Reel Lift Slave Cylinder 9 ................................................... All Cylinders 10 ............................................................. Disassembly 10 .......................................................... Assembly 11 ............................................................. Hydraulic Cylinders -- Installation 13 ............................................ Reel Fore/Aft 13 ......................................................... Reel Lift Master Cylinder 14 ............................................... Reel Lift Slave Cylinder 14 ................................................. SECTION 55 - ELECTRICAL Chapter 1 - Windrower Headers CONTENTS Section Description Page Description of Operation 2 ........................................................ Electrical System 2 ........................................................... Lights 5 ..................................................................... Remote Reel Speed Drive 6 ................................................... Sickle Drive Speed Sensor 6 ................................................... Sensor To Pulse Wheel Adjustment 6 ...........................................

SECTION 58 - ATTACHMENTS Chapter 1 - Drivelines - Knife Drive CONTENTS Section Description Page Description of Operation and Overhaul 2 ............................................ Knife Drive 2 ................................................................. Removal 3 ............................................................... Replacement 4 ........................................................... All Cutting Systems 6 ......................................................... Knife 6 ...................................................................... Removal 6 ............................................................... Schumacher Cutting System 7 ................................................. Guards 7 .................................................................... Replacement 7 ........................................................... Sections 7 ................................................................... Replacement 7 ........................................................... Case IH Cutting System 8 ..................................................... Knife Hold-down Clips 8 ....................................................... Adjustment 8 ............................................................. Replacement 8 ........................................................... All Cutting Systems 9 ......................................................... Knife Drive/Knife Head 9 ...................................................... Replacement 9 ........................................................... Schumacher Cutting System Only 9 ............................................. Knife Head 9 ................................................................. Attachment 9 ............................................................. Connector Bar 10 ............................................................ Attachment 10 ........................................................... Overlap Kit 11 ................................................................ Inspection and Replacement 11 ............................................. Case IH Cutting System Only 12 ............................................... Connector Bar 12 ............................................................ Installation 12 ............................................................ Knife Head 12 ............................................................... Installation 12 ............................................................ Overlap Tail 13 .............................................................. Installation 13 ............................................................

SECTION 58 - ATTACHMENTS Chapter 2 - Feeding Components - Draper Decks CONTENTS Section Description Page Description of Operation and Overhaul 2 ............................................ Main Draper Decks 2 ......................................................... Disassembly 3 ............................................................ Assembly 6 .............................................................. SECTION 90 - DECALS Chapter 1 - Decals CONTENTS Section Description Page Safety Decals 2 ..................................................................

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Case IH DHX182, DHX212, DHX302, DHX362 Service Manual

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