CASE IH AXIAL FLOW 5088 6088 7088 Combine Operators Manual

Part number 84348238 4th edition English September 2010 Replaces part number 87479345 OPERATORS MANUAL AXIAL-FLOW fi 5088 AXIAL-FLOW fi 6088 AXIAL-FLOW fi 7088 Combine NOT FOR REPRODUCTION

Contents 1 GENERAL INFORMATION Note to the Owner .......................................................................... 1-1 Intended use ................................................................................ 1-3 Foreword - Ecology and the environment ................................................. 1-4 Biodiesel fuel - Biodiesel Fuels ............................................................ 1-5 Product identification ....................................................................... 1-6 Machine orientation......................................................................... 1-7 Universal Symbols .......................................................................... 1-8 International symbols ...................................................................... 1-12 Torque - Minimum tightening torques for normal assembly ............................... 1-13 Electro-magnetic interference (EMC)...................................................... 1-17 2 SAFETY INFORMATION Safety alert symbol and signal word definition and signal word definitions ................ 2-1 Basic operating safety rules ................................................................ 2-2 Proposition 65 .............................................................................. 2-6 Safety signs ................................................................................ 2-7 Informational Decals ....................................................................... 2-19 SAFETY SECURITY ACCESSORIES Safety - Note to the Owner ....................... 2-30 Do Not Operate hang tag .................................................................. 2-31 Protective devices ......................................................................... 2-32 Fire prevention ............................................................................ 2-34 Battery safety .............................................................................. 2-36 Maintenance Safety ....................................................................... 2-37 Fuel storage ............................................................................... 2-38 Wheels and tires ........................................................................... 2-39 Neutral start system ....................................................................... 2-40 Operator presence system ................................................................ 2-40 Backup alarm system...................................................................... 2-40 Unclogging the machine ................................................................... 2-41 Note to the Owner ......................................................................... 2-42 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR’S PLATFORM Operator’s Platform..................................................................... 3-1 Engine, Rear Platform Access ......................................................... 3-6 OPERATOR’S SEAT Operator seat - Overview .............................................................. 3-8 Seat belt - Overview ................................................................... 3-10 INSTRUCTOR’S SEAT Instructional seat ...................................................................... 3-12 FORWARD CONTROLS Instrument panel ....................................................................... 3-13 Indicator lamp and alarm test.......................................................... 3-13 Gauges ................................................................................ 3-15 Warning indicators ..................................................................... 3-17 Custom LCD display ................................................................... 3-20 NOT FOR REPRODUCTION

Foot controls ........................................................................... 3-25 Steering column ....................................................................... 3-26 RIGHT-HAND SIDE CONTROLS Propulsion control lever ............................................................... 3-29 Right hand console .................................................................... 3-34 Gear shifting system................................................................... 3-46 Cab Layout ............................................................................ 3-47 Cab Door .............................................................................. 3-48 REARWARD CONTROLS Rear window........................................................................... 3-49 OVERHEAD CONTROLS Front overhead controls ............................................................... 3-50 Radio or audio system................................................................. 3-53 Automatic temperature control system ................................................ 3-55 Interior lamps .......................................................................... 3-60 SHIELD Side Panel operation .................................................................. 3-61 Side Panel adjustment ................................................................ 3-65 Service Lamps ......................................................................... 3-66 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before starting the engine .............................................................. 4-1 STARTING THE UNIT Normal engine starting ................................................................. 4-3 Stopping the engine .................................................................... 4-6 Cold temperature operation ............................................................ 4-7 5 TRANSPORT OPERATIONS ROAD TRANSPORT Transport safety ........................................................................ 5-1 PREPARING FOR ROAD TRANSPORT Preparing for road transport ............................................................ 5-2 Road travel ............................................................................. 5-5 SHIPPING TRANSPORT Tie downs for shipping.................................................................. 5-7 RECOVERY TRANSPORT Towing .................................................................................. 5-9 Disabled machine - Releasing the parking brake ..................................... 5-10 6 WORKING OPERATIONS GENERAL INFORMATION Adjustments and calibration .............................................................. 6-1 Error screen ............................................................................ 6-1 Monitor screens ........................................................................ 6-3 Hours screen ........................................................................... 6-4 Area change ............................................................................ 6-5 NOT FOR REPRODUCTION

Grain scan change ..................................................................... 6-6 Header sensitivity....................................................................... 6-7 Header type/cutting type ............................................................... 6-8 Combine info .......................................................................... 6-11 Set up screens ........................................................................ 6-14 Calibrations .............................................................................. 6-21 Concave ............................................................................... 6-21 Tailings volume ........................................................................ 6-22 Header height ......................................................................... 6-23 Header tilt .............................................................................. 6-26 Upper Sieve ........................................................................... 6-29 Lower Sieve - calibration .............................................................. 6-31 Reel drive .............................................................................. 6-33 Diagnostic menu ....................................................................... 6-35 Alarm and Abort screen ............................................................... 6-43 CXCM Error codes .................................................................... 6-44 Alarms ................................................................................. 6-45 Automatic Crop Settings ................................................................. 6-47 AFS PRO 600 ......................................................................... 6-47 Header connection ...................................................................... 6-52 Connecting a header .................................................................. 6-52 Remove header ....................................................................... 6-56 Adapter adjustment .................................................................... 6-59 CROP PROCESSING Combine setup ...................................................................... 6-60 General ﬁeld operation ............................................................ 6-60 Threshing speed ................................................................... 6-64 Initial crop settings ................................................................. 6-65 Rotor rasp bar types ............................................................... 6-67 Rice rotor initial crop settings ...................................................... 6-69 Header Height Control ............................................................... 6-72 Header operating variables ........................................................ 6-72 Return to Cut Mode................................................................ 6-76 Auto Height mode ................................................................. 6-78 Pressure Float mode .............................................................. 6-79 Header Tilt Control .................................................................. 6-80 Manual mode ...................................................................... 6-80 Auto tilt mode ...................................................................... 6-80 Level mode ........................................................................ 6-81 Reel control .......................................................................... 6-82 Reel speed ........................................................................ 6-82 Reel position ....................................................................... 6-83 Monitor Operation ................................................................... 6-84 Shaft Speed ....................................................................... 6-84 Harvest Screen .................................................................... 6-85 Feeder ............................................................................... 6-86 Feeder Reverser .................................................................. 6-86 Automatic Feeder cutoff ........................................................... 6-86 Rock Trap.......................................................................... 6-87 Feeder Cradle adjustment ......................................................... 6-89 Unloading ............................................................................ 6-91 Unloading .......................................................................... 6-91 NOT FOR REPRODUCTION

Feeding .............................................................................. 6-93 Two speed gear box - Adjustment ................................................ 6-93 Feeder chain - adjustment ........................................................ 6-94 Feeder drum - fore/aft adjustment ................................................ 6-96 Ride control - accumulator ........................................................ 6-98 Threshing and separation .......................................................... 6-100 Threshing and separating overview .............................................. 6-100 Rotor - overview ................................................................. 6-101 Unplugging the Rotor ............................................................. 6-106 Concaves ........................................................................... 6-107 Concaves Overview ............................................................. 6-107 Concaves - Adjustment .......................................................... 6-110 Concave - Removal .............................................................. 6-115 Concave - Installation ............................................................ 6-116 Grates .............................................................................. 6-118 Grates - Overview ............................................................... 6-118 Grates - Removal ................................................................ 6-120 Grates - Installation .............................................................. 6-121 Cage Transport Vanes ............................................................ 6-123 Threshing, separation and cleaning .............................................. 6-125 Cleaning system and lower frame .................................................. 6-126 Cleaning system and lower frame - Overview ................................... 6-126 Auger bed - Overview ............................................................ 6-127 Cleaning fan - Overview ......................................................... 6-129 Sieves .............................................................................. 6-131 Chaffer sieve ..................................................................... 6-131 Chaffer sieve removal ............................................................ 6-135 Chaffer sieve installation ......................................................... 6-137 Lower Sieve - Overview ......................................................... 6-139 Lower sieve removal ............................................................. 6-141 Lower sieve installation ........................................................... 6-143 Grain storage/unloading ............................................................ 6-144 Grain handling and material distribution .......................................... 6-144 Clean out doors................................................................... 6-146 Clean grain elevator drive ........................................................ 6-149 Cross Auger ...................................................................... 6-150 Unloader drive chains ............................................................ 6-150 Residue handling ................................................................... 6-151 Chaff spreader .................................................................... 6-151 Straw chopper .................................................................... 6-154 Chopper blade - Blade replacement ............................................. 6-158 Counter knives - Removal ....................................................... 6-160 Losses .............................................................................. 6-161 Threshing ......................................................................... 6-161 Seed loss ......................................................................... 6-166 Quick stop ........................................................................ 6-168 Threshing and separation - Troubleshooting .................................... 6-169 7 MAINTENANCE GENERAL INFORMATION Grease ﬁttings and intervals .............................................................. 7-1 Grease decal reference - Engine platform ............................................. 7-1 Grease decal reference - left hand side ............................................... 7-4 NOT FOR REPRODUCTION

Grease decal reference - right-hand side .............................................. 7-7 Drive chain lubrication ................................................................... 7-11 Drive chains - Lubrication ............................................................. 7-11 Oiling and Lubrication ................................................................... 7-13 Engine oil and filter .................................................................... 7-13 Engine oil change ..................................................................... 7-15 Engine oil filter ......................................................................... 7-16 Cooling system ........................................................................ 7-17 Engine coolant - replacement ......................................................... 7-19 Engine coolant filter ................................................................... 7-21 Intercooler ............................................................................. 7-22 Fuel system............................................................................ 7-22 Fuel filters ............................................................................. 7-23 Fuel system bleeding .................................................................. 7-25 Engine air filter system ................................................................ 7-26 Transmission oil ....................................................................... 7-30 Final drive oil .......................................................................... 7-31 Hydraulic Reservoir.................................................................... 7-32 Hydraulic valve stack .................................................................. 7-34 Hydraulic filter(s) ...................................................................... 7-37 Propulsion system bleeding ........................................................... 7-39 PTO Maintenance and Lubrication .................................................... 7-41 Feeder and cleaning fan gear case ................................................... 7-43 Two speed feeder gear case - If equipped ............................................ 7-46 Unloading tube gearbox oil ............................................................ 7-47 Unloading drive gearbox oil ........................................................... 7-48 Inclined auger ......................................................................... 7-49 Rotor gearbox oil ...................................................................... 7-50 Straw chopper - Gear case ........................................................... 7-51 Cab air filters - Recirculation and outer - cleaning and replacement ................. 7-52 Drive belts ............................................................................... 7-54 Fan and alternator drive belt - Removal, installation and adjustment ................ 7-54 Air conditioning compressor drive belt ................................................ 7-56 Rotor drive belt - removal ............................................................. 7-57 Rotor drive belt - installation .......................................................... 7-61 Rotor drive belt - adjustment .......................................................... 7-62 Separator drive belt - removal ........................................................ 7-65 Separator drive belt - installation ..................................................... 7-67 Separator drive belt - adjustment ..................................................... 7-70 Auxiliary pump drive belt - removal ................................................... 7-74 Auxiliary pump drive belt - installation ................................................ 7-75 Auxiliary pump drive belt - adjustment ................................................ 7-76 Grain tank unloading drive belt - removal ............................................. 7-78 Grain tank unloading drive belt - installation .......................................... 7-80 Grain tank unloading drive belt - adjustment ......................................... 7-82 Feeder jackshaft drive belt - removal ................................................. 7-86 Feeder jackshaft drive belt - installation .............................................. 7-87 Feeder jackshaft drive belt - adjustment .............................................. 7-88 Feeder drive belt - removal ........................................................... 7-90 Feeder drive belt - installation and adjustment ....................................... 7-91 Cleaning fan drive belt - removal ..................................................... 7-96 NOT FOR REPRODUCTION

Cleaning fan drive belt - installation .................................................. 7-97 Cleaning fan drive belt - adjustment .................................................. 7-98 Cleaning fan jackshaft belt - removal ................................................ 7-101 Cleaning fan jackshaft belt - installation and adjustment ............................ 7-103 Clean grain elevator drive belt - removal ............................................ 7-107 Clean grain elevator drive belt - installation ......................................... 7-109 Straw spreader drive belt - removal ................................................. 7-111 Straw spreader drive belt - installation and adjustment .............................. 7-113 Straw spreader drive two speed drive pulley belt - adjustment ...................... 7-115 Straw chopper drive belt - removal, installation and adjustment ..................... 7-117 Drive chains ............................................................................ 7-119 Unloading drive chain - removal ..................................................... 7-119 Unloading drive chain - installation and adjustment ................................. 7-119 Unloading drive chain - shear bolt ................................................... 7-120 Tailings elevator drive chain - removal, installation and adjustment ................. 7-120 Tailings elevator conveyor chain - removal and installation ......................... 7-121 Tailings elevator conveyor chain - adjustment ....................................... 7-122 Clean grain elevator drive chain - removal, installation and adjustment ............. 7-123 Clean grain elevator chain - slip clutch adjustment .................................. 7-124 Clean grain elevator chain - removal, installation and adjustment ................... 7-124 Feeder conveyor chain - removal and installation ................................... 7-127 Feeder conveyor chain - adjustment ................................................. 7-128 Automatic Feeder cutoff .............................................................. 7-129 Rock trap drive chain - removal ...................................................... 7-130 Rock trap drive chain - installation and adjustment .................................. 7-131 Stationary air screen ................................................................. 7-133 Roof lights ............................................................................ 7-136 Flood and work light Bulb replacement .............................................. 7-140 Turn signal/Hazard light bulb replacement ........................................... 7-141 Battery and alternator safety and general information ............................... 7-142 Battery access and service ........................................................... 7-143 Cab power connections .............................................................. 7-146 Fuses and relays location ............................................................ 7-147 MAINTENANCE CHART Lubrication schedule ................................................................. 7-152 Capacities ............................................................................ 7-155 STORAGE Preparation for storage ........................................................... 7-158 Removal from storage ............................................................ 7-159 8 TROUBLESHOOTING FAULT CODE RESOLUTION Automatic Feeder cutoff ............................................................ 8-1 Sensing system - Fault code index CXCM Error Codes ........................... 8-2 Sensing system - Fault code index A-Post Error Codes ........................... 8-6 Electronic engine error codes ...................................................... 8-8 9 SPECIFICATIONS Overall Dimensions ......................................................................... 9-1 General speciﬁcations ...................................................................... 9-4 NOT FOR REPRODUCTION

Travel speeds - approximate ............................................................... 9-8 Electrical speciﬁcations .................................................................... 9-10 Wheels and tires ........................................................................... 9-11 Tire pressure .............................................................................. 9-13 Front wheel tread settings ................................................................. 9-15 Steering axle .............................................................................. 9-20 Rear wheel torque ......................................................................... 9-23 Powered rear axle ......................................................................... 9-24 Toe-in adjustment .......................................................................... 9-25 Wheels and tires ........................................................................... 9-26 Tire combinations and tread positions ..................................................... 9-30 Axial-Flow 5088 ............................................................................. 9-32 Rear Ballast - 5088 ....................................................................... 9-32 Axial-Flow 6088/7088 ....................................................................... 9-33 Rear Ballast - 6088/7088 ................................................................. 9-33 Tire Radius ................................................................................ 9-34 10 ACCESSORIES Air compressor ............................................................................ 10-1 11 FORMS AND DECLARATIONS Delivery report - Owner Copy ............................................................. 11-1 Delivery report - Dealer Copy ............................................................. 11-3 Service record - 1st 50 Hour, Customer Copy ............................................ 11-5 Service record - 1st 50 Hour, Dealer Copy ............................................... 11-7 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Note to the Owner This manual contains information concerning the adjustment and maintenance of your new equipment. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into this equipment. Please have all operators read this manual carefully and keep it available for ready reference. Your CASE IH dealer will instruct you in the general operation of your new equipment. (Refer to the ’Delivery Report’ at the back of this manual.) Your dealer’s staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine. CASE IH Max Service is also available. Call 1-877-4CASEIH (1-877-422-7344) or email maxservice.na@cnh.com. Your CASE IH dealer carries a complete line of genuine CASE IH service parts. These parts are manufactured and carefully inspected to insure high quality and accurate fitting of any necessary replacement parts. Be prepared to give your dealer the model and product identification number of your new equipment when ordering parts. Locate these numbers now and record them below. Refer to the ’General Information’ section of this manual for the location of the model and product identification numbers of your machine. PLEASE RECORD THE FOLLOWING INFORMATION Model Product Identification Number (PIN) Date Purchased Header Width (As Applicable) Engine Model (As Applicable) Engine PIN (As Applicable) This is the safety alert symbol. It is used with and without signal words to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A 1-1 NOT FOR REPRODUCTION

1 - GENERAL INFORMATION IMPROVEMENTS CNH America LLC is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or addi- tions to the equipment sold previously. 1-2 NOT FOR REPRODUCTION

CASE IH AXIAL FLOW 5088 6088 7088 Combine Operators Manual

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