New Holland Roll-Belt 450, Roll-Belt 460 Operators Manual

OPERATOR’S MANUAL Part number 47809389 1 st edition English July 2015 Roll-Belt ™ 450 Roll-Belt ™ 460 Round Baler PIN YFN187405 and above ORIGINAL INSTRUCTIONS

Contents 1 GENERAL INFORMATION Note to the owner........................................................................... 1-1 Operator's age statement .................................................................. 1-2 Intended use statement .................................................................... 1-3 Electro-Magnetic Compatibility (EMC) ..................................................... 1-5 Product Identiﬁcation Number (PIN) ........................................................ 1-5 Machine orientation......................................................................... 1-6 Pickup - Product overview ................................................................. 1-11 2 SAFETY INFORMATION Safety alert symbol and signal word deﬁnition ............................................. 2-1 Safety rules ................................................................................. 2-2 Ecology and the environment ............................................................. 2-14 Safety signs ............................................................................... 2-15 Safety features ............................................................................ 2-52 3 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Informational decals .................................................................... 3-1 Tractor requirements .................................................................. 3-15 Tractor preparation .................................................................... 3-18 Maximum static weight on the towing vehicle ......................................... 3-18 Tractor attachment .................................................................... 3-19 Operator's panel ....................................................................... 3-22 Electrical connections ................................................................. 3-25 Hydraulic hose connections ........................................................... 3-27 Power Take-Off (PTO) connection..................................................... 3-29 Axle position ........................................................................... 3-32 Drive chain oiler – Oiler system overview (if equipped) .............................. 3-34 STARTING THE UNIT Baler start-up .......................................................................... 3-37 Baler running-in procedure ............................................................ 3-38 Bale-forming belt break-in ............................................................. 3-39 PARKING THE UNIT Baler parking .......................................................................... 3-40 4 TRANSPORT OPERATIONS ROAD TRANSPORT Baler towing ............................................................................ 4-1 High visibility position markers ......................................................... 4-7 Implement lighting control module ..................................................... 4-14

SHIPPING TRANSPORT Flatbed transport - Securing the side door shields .................................... 4-15 Lifting the machine .................................................................... 4-18 5 WORKING OPERATIONS GENERAL INFORMATION Safety rules – Machine service access ................................................ 5-1 Side slope operation .................................................................... 5-1 Power line and obstacle clearance ..................................................... 5-2 Bale formation rollers – Remove debris – Cleaning .................................... 5-3 Driveline protection ..................................................................... 5-5 Baler controls ........................................................................... 5-7 Hydraulic tension system .............................................................. 5-13 Bale density pressure ................................................................. 5-15 Density cylinder system pressure – Mechanical adjust ............................... 5-17 Density cylinder system pressure – In-cab (electronic) adjust ........................ 5-17 Density cylinder system pressure – Residual pressure ............................... 5-18 Basic bale formation components ..................................................... 5-21 Baling – Bale core formation .......................................................... 5-22 Bale formation ......................................................................... 5-23 Bale completion ....................................................................... 5-24 Bale ejection ........................................................................... 5-25 Crop preparation ...................................................................... 5-26 Baling .................................................................................. 5-27 Baling – Bale core formation .......................................................... 5-28 Baling – Bale density .................................................................. 5-29 Baling – Bale feeding – Windrow and driving patterns ................................ 5-30 Baling – Bale shape and windrow formation .......................................... 5-33 Pickup – Remove a blockage of crop material ........................................ 5-35 Completing the bale ................................................................... 5-36 Baling – Bale ejection – Hydraulic bale ramp (if equipped) ........................... 5-42 Baling – Bale ejection – Bale-forming belt de-clutch (if equipped) – Functional overview ........................................................................................ 5-43 Baling – Bale ejection – Bale-forming belt de-clutch – Technical overview ........... 5-44 Rotor feeder ........................................................................... 5-46 Rotor cutter ............................................................................ 5-47 Rotor drop ﬂoor ........................................................................ 5-51 Rotor reversing – Manual .............................................................. 5-53 Bale-Slice™ (if equipped) ............................................................. 5-57 TWINE WRAPPER ...................................................................... 5-62 Twine wrapper cycle – Overview ..................................................... 5-62 Twine arm spacing .................................................................... 5-65 Twine ball joining knots ................................................................ 5-66 Twine installation – Twine (only) baler ................................................. 5-67 Twine installation – Net/Twine baler ................................................... 5-71 NET WRAPPER ......................................................................... 5-77 Net wrapping cycle .................................................................... 5-77 Net roll installation ..................................................................... 5-81

Net tension – Check – Net tension pull test ........................................... 5-86 Net wrapping – Check ................................................................. 5-88 FIELD OPERATION SETUP Pickup lift setup .................................................................... 5-89 1.5 m Wide pickup with stuffer – Adjust – Dry hay or silage....................... 5-90 Pickup gauge wheel – Adjust ...................................................... 5-92 Pickup flotation – Flotation springs ............................................... 5-96 Windguard ........................................................................ 5-104 Pickup mounted gathering wheels (if equipped) ................................. 5-107 6 MAINTENANCE GENERAL INFORMATION Safety rules – Machine service access ................................................ 6-1 Warranty notice ......................................................................... 6-1 Welding on the machine – General welding ........................................... 6-1 Jacking points .......................................................................... 6-2 Lifting ................................................................................... 6-3 Hardware overview ..................................................................... 6-5 Torque - Minimum tightening torques for normal assembly ............................ 6-6 Standard torque data for hydraulics ................................................... 6-11 Consumables .......................................................................... 6-13 Lubrication ............................................................................. 6-14 Bale-forming belt tension .............................................................. 6-17 Roller chains ........................................................................... 6-19 Laced bale-forming belt – Repair ...................................................... 6-23 Drive chain oiler – Oiler system (if equipped) ......................................... 6-24 MAINTENANCE CHART Maintenance chart ..................................................................... 6-25 Lubrication points – Every 10 hours or daily Grease points.......................................................................... 6-29 Oil locations – Roller drive chains .................................................... 6-37 Every 10 hours or daily Roller bearings – Inspection for failure – Check ....................................... 6-40 Lubrication point – After the first 50 hours Gearbox oil – Change fluid ............................................................ 6-42 Lubrication points – Every 50 hours or weekly Grease points.......................................................................... 6-44 Oil locations ........................................................................... 6-51 Gearbox oil level – Level make up – Check .......................................... 6-53

Every 50 hours, weekly, or 1000 bales Bale-forming belts – Check ............................................................ 6-56 Hardware tightness – Check .......................................................... 6-56 Adjustable middle tailgate idler roll – Tighten.......................................... 6-57 Bale-forming belt – Standard lacing cable – Check ................................... 6-58 Bale-forming belts – Premium lacing pin – Check ..................................... 6-58 Rotor drive chain – Adjust ............................................................. 6-59 Pickup cam follower bearings – Check – 1.5 m Wide pickup with stuffer ............. 6-60 Pickup cam follower bearings – Check ................................................ 6-61 Pickup tines – Check .................................................................. 6-61 Wide pickup drive chain – Adjust – 1.5 m Wide pickup with stuffer ................... 6-62 Wide pickup jackshaft drive chain – Adjust – 1.5 m Wide pickup with stuffer ........ 6-63 Wide pickup drive chain – Adjust ...................................................... 6-63 Wide pickup drive chain – Adjust – 1.8 m Wide pickup with Over Shot Feeder (OSF) 6-67 Bale-forming belt drive roll chain – Adjust ............................................. 6-68 Sledge pivot roll drive chain – Adjust .................................................. 6-69 Floor roll drive chain – Adjust .......................................................... 6-70 Starter roll drive chain – Adjust ........................................................ 6-72 Stationary roll drive chain – Adjust .................................................... 6-75 Scraper – Follower roll – Check ....................................................... 6-78 Scraper – Tailgate nose roll – Check .................................................. 6-79 Scraper – Serpentine rolls (optional – front and rear) – Check........................ 6-80 Tire pressure and wheel hardware torque ............................................. 6-81 Every 100 hours or monthly Hydraulic hoses – Check .............................................................. 6-83 Lubrication points – Every 1000 hours, yearly, or 10,000 bales Wheel bearings – Grease ............................................................. 6-83 Miscellaneous (non-critical) lubrication points – Lubricate ............................ 6-92 Every 1000 hours or yearly Gearbox oil – Change ﬂuid ............................................................ 6-93 Every 4500 hours Hydraulic hose – Expiration interval – Replace ....................................... 6-95 As required maintenance Cleaning the machine ................................................................. 6-96 Trailing lights – Electrical test ......................................................... 6-97 Bale formation rollers – Remove debris – Cleaning .................................. 6-100 Drive chain oiler – Maintenance check – Overview .................................. 6-102 Drive chain oiler – Oil reservoir – Cleaning and check ............................... 6-103 Drive chain oiler – Lubrication lines and brushes – Replace ......................... 6-103 Drive chain oiler – Oiler brushes – Replace .......................................... 6-105

Drive chain oiler – Cleaning and overhaul ............................................ 6-106 Drive chain oiler – Oil reservoir – Filling .............................................. 6-112 Drive chain oiler system – Bleed ..................................................... 6-113 Drive chain oiler – Oil flow rate – Adjust .............................................. 6-114 Density cylinder system – Charging – Overview, specifications, and requirements . 6-115 Density cylinder system – Mechanical – Charging (adding oil and bleeding the system) ................................................................................... 6-116 Density cylinder system – Mechanical with pre-charge system – Charging (adding oil and bleeding the system) ................................................................. 6-122 Density cylinder system – In-cab (electronic) – Charging (adding oil and bleeding the system) ................................................................................... 6-132 Density cylinder system – In-cab (electronic) with pre-charge system – Charging (adding oil and bleeding the system) .......................................................... 6-140 Bale formation – Operator's panel electronic controls – Adjust ...................... 6-151 Bale-Slice™ drag link – Adjust ....................................................... 6-152 Bale-Slice™ knife – Replace ......................................................... 6-153 CropCutter™ knives (if equipped) – Resurface (Sharpen) ........................... 6-155 Baffle – Follower roll – Adjust ........................................................ 6-157 Baffle – Tailgate nose roll – Adjust ................................................... 6-158 Scraper – Follower roll – Adjust ...................................................... 6-159 Scraper – Tailgate nose roll – Adjust ................................................. 6-160 Scraper – Serpentine rolls (optional – front and rear) – Adjust ....................... 6-161 Bale-forming belt – Standard lacing cable – Replace ................................ 6-162 Bale-forming belt repair – Clipper® hook-type lace – Replace ....................... 6-166 Bale-forming belts – Premium lacing pin – Replace .................................. 6-170 Endless bale-forming belt – Replace ................................................. 6-172 Bale-forming belts slipping – Adjust .................................................. 6-172 Bale-forming belts tracking – Adjust .................................................. 6-174 Bale-forming belts – Storing .......................................................... 6-175 Bale-forming belt drive de-clutch – Hex shaft – Adjust .............................. 6-176 Bale-forming belt drive de-clutch – De-clutch fork – Adjust .......................... 6-178 Bale-forming belt drive de-clutch – Linkage – Disengagement angle – Check ...... 6-179 Bale-forming belt drive de-clutch – Linkage – Disengagement angle – Adjust ...... 6-180 Pickup auger scraper clearance – Adjust – Clearance adjust ....................... 6-181 Pickup cam follower bearing (1.5 m Wide pickup with stuffer) – Replace – 1.5 m Wide pickup with stuffer .................................................................... 6-182 Pickup cam follower bearing (Wide pickup with rotor cutter or rotor feeder) – Replace - Wide pickup with rotor cutter or rotor feeder ......................................... 6-186 Pickup cam follower bearing (Wide pickup with Over Shot Feeder) – Replace – Wide pickup with Over Shot Feeder (OSF) ........................................................ 6-191 Pickup tine – Replace ................................................................ 6-194 Pickup – 1.5 m Wide pickup with stuffer – Jaw-type ratchet clutch – Check ......... 6-197 Pickup – 1.5 m Wide pickup with stuffer – Jaw-type ratchet clutch – Adjust ......... 6-199 Power Take-Off (PTO) friction disc slip clutch – Adjust ............................... 6-201 Power Take-Off (PTO) cut-out clutch – Rotor equipped units only ................... 6-204 Net wrapper knives – Resurface (Sharpen) .......................................... 6-204 Twine wrapper knife – Adjust ......................................................... 6-205 Net wrapper duckbill baffle – Check .................................................. 6-206 Net wrapper duckbill insertion clearance – Adjust .................................... 6-207

Net wrapper duckbill return spring – Adjust .......................................... 6-209 Net wrapper brake linkage – Adjust .................................................. 6-211 Net knife to duckbill clearance – Net tail length – Adjust ............................. 6-213 Net tension – Adjust .................................................................. 6-215 STORAGE Preparing for storage ............................................................. 6-217 End of season - Check and parts replacement ................................... 6-218 Removing from storage........................................................... 6-219 7 TROUBLESHOOTING SYMPTOM(S) Problem / Possible cause / Correction ............................................. 7-1 8 SPECIFICATIONS Specification – Consumables............................................................... 8-1 Specification – Length, width, and height .................................................. 8-2 Specification – Weight ...................................................................... 8-5 Specification – Tires ........................................................................ 8-8 Specification – Drive and tractor requirements ............................................. 8-9 Specification – Bale size and density...................................................... 8-11 Specification – 1.5 m Wide pickup with stuffer ............................................ 8-12 Specification – 1.8 m Wide pickup ........................................................ 8-13 Specification – 1.8 m Wide pickup with Over Shot Feeder (OSF) ......................... 8-14 Specification – 2.0 m Wide pickup ........................................................ 8-15 Specification – Rotors ..................................................................... 8-16 Specification – Bale-forming belts ......................................................... 8-17 Specification – Bale wrapping mechanisms ............................................... 8-18 9 ACCESSORIES Auxiliary twine box kit ....................................................................... 9-1 Bale-forming belt de-clutch kit .............................................................. 9-1 Bale ramp sensor kit ........................................................................ 9-2 Bolt-on ring hitch ........................................................................... 9-2 Chain oiler kit ............................................................................... 9-3 Chopping roll kit ............................................................................ 9-3 Deluxe net wrap kit ......................................................................... 9-3 Deluxe twine wrap kit ....................................................................... 9-4 Density cylinder system pre-charge kit ..................................................... 9-4 Dual castering pickup gauge wheels kit .................................................... 9-4 Dual no-tools adjustable gauge wheels kit ................................................. 9-5 Expeller roll kit – 4 ft (1.2 m) ................................................................ 9-5 Fire extinguisher kit ......................................................................... 9-5 Hard-faced knives bundle .................................................................. 9-6 Hydraulic bale ramp kit ..................................................................... 9-6 Hydraulic pickup lift kit ...................................................................... 9-7 Hydraulic rotor reverser kit ................................................................. 9-7 Hydraulic splitter valve kit .................................................................. 9-8

Implement lighting control module – Service part ......................................... 9-8 Lacing cable kit - Heavy duty ............................................................... 9-9 Lacing cable kit - Standard ................................................................. 9-9 Left-hand tailgate latch sensor kit ......................................................... 9-10 Loop front serpentine roll kit ............................................................... 9-10 Operator's panel mounting kit ............................................................. 9-11 Pickup mounted crop gathering wheels kit ................................................ 9-11 Power Take-Off (PTO) support and hitch pin retention kit ................................. 9-12 Roller windguard kit – 1.8 m (meter) ...................................................... 9-12 Spare roll net storage box kit – 4 ft (foot) .................................................. 9-13 Spring bale ramp kit ....................................................................... 9-13 Standard net wrap kit ...................................................................... 9-13 Suction cup operator's panel mounting kit................................................. 9-14 Twine motion sensor kit ................................................................... 9-14 10 FORMS AND DECLARATIONS Delivery report - Owner copy .............................................................. 10-2 Delivery report - Dealer copy .............................................................. 10-3

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION###_1_### Note to the owner Introduction Thank you for purchasing this NEW HOLLAND product All of us here at NEW HOLLAND welcome you as an appreciated and valued customer. We trust that the design of this machine will fulﬁll your needs and expectations in performance, service, and providing you with many years of safe and satisfying performance. You have purchased a dependable machine and by properly maintaining, servicing, and operating this machine you can expect to receive the performance and long service built into this machine. Operator’s manual Please have all operators read this manual carefully and keep this manual available for ready reference. Read this manual to make sure that you have a complete understanding of how to operate this machine safely, correctly, and for the most effective performance of the machine. NOTE: This operator’s manual may be available in other languages; see your NEW HOLLAND dealer for ordering. Keep this manual protected and accessible on the towing piece of equipment whenever towing, transporting, or operating this machine. Keep this manual in a safe and protected area on the machine, known to all operators, for example, inside of the net or twine box under the front shield, when the machine is in storage. This manual contains important information concerning the adjustment and maintenance of your new equipment. NOTE: Some images of the machine in this manual may differ slightly in some detail. Any variations will be similar enough for you to understand the information or instructions. Throughout this operator’s manual, references to the right-hand and left-hand sides of the machine are determined by facing the forward operating direction of travel. This is the safety alert symbol. The safety alert symbol alerts you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A 1-1

1 - GENERAL INFORMATION Your NEW HOLLAND dealer and service Your NEW HOLLAND dealer has performed a pre-delivery setup, inspection, and testing to make sure that your machine operates at its best performance level. Your NEW HOLLAND dealer will instruct you in the general operation of your new equipment. See “Forms and Dec- larations – Delivery report – Owner copy” (10-2). Your dealer's staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine. New Holland Top Service is also available. Go to www.newholland.com. Use only approved accessories and attachments designed for your machine. Consult your NEW HOLLAND dealer on changes, additions, or modifications that may be required for your machine. Do not make any unauthorized modifications to your machine. Your NEW HOLLAND dealer carries a complete line of genuine NEW HOLLAND service parts. Our manufacture and inspection of NEW HOLLAND service parts ensures high quality and accurate fitting of any necessary replacement parts. Be prepared to give your dealer the Model and Product Identification Number (PIN) of your new equipment when ordering parts. Locate these numbers now and record them below. See "Product Identification Number (PIN)" (1-5) for the location of the Model and Product Identification Number (PIN) of your machine. Please record the following information: Model Product Identification Number (PIN) Date purchased Improvements CNH Industrial America LLC is continually striving to improve its products. We reserve the right to make improvements or changes when improvements or changes become practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. Operator's age statement All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other appli- cable local age work permits. 1-2

New Holland Roll-Belt 450, Roll-Belt 460 Operators Manual

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