New Holland Roll-Belt 150, Roll-Belt 180 Service Manual

SERVICE MANUAL Roll-Belt™ 150 Roll-Belt™ 180 47915804 18/08/2015 EN

Contents INTRODUCTION Rear axle system ........................................................................ 27 [27.550] Non-powered rear axle ............................................................. 27.1 Power Take-Off (PTO) ................................................................. 31 [31.201] Power Take-Off (PTO) drive shaft .................................................. 31.1 [31.220] Gearbox ............................................................................ 31.2 [31.225] Clutches ............................................................................ 31.3 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 [33.300] Pneumatic service brakes .......................................................... 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems .................................................................. 35.1 [35.540] Bale density circuit ................................................................. 35.2 [35.550] Tailgate circuit ...................................................................... 35.3 [35.560] Pickup lift circuit .................................................................... 35.4 [35.565] Cutter control circuit ................................................................ 35.5 [35.569] Drop ﬂoor circuit .................................................................... 35.6 [35.570] Bale eject circuit .................................................................... 35.7 Electrical systems ....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.100] Harnesses and connectors ......................................................... 55.2 [55.422] Ejection/Unloading control system ................................................. 55.3 [55.433] Twine and net cutting and tying or wrapping ....................................... 55.4 [55.629] Pressing/Bale formation electrical control .......................................... 55.5 [55.630] Bale density system ................................................................ 55.6 [55.640] Electronic modules ................................................................. 55.7 47915804 18/08/2015

[55.DTC] FAULT CODES .................................................................... 55.8 Product feeding .......................................................................... 60 [60.222] Wide pickup with over shot feeder ................................................. 60.1 [60.223] Wide pickup with rotor cutter or feeder ............................................. 60.2 [60.260] Rotor ............................................................................... 60.3 Pressing - Bale formation............................................................. 62 [62.140] Bale formation ...................................................................... 62.1 [62.141] Belt de-clutch ....................................................................... 62.2 [62.150] Starter roll .......................................................................... 62.3 [62.153] Stationary roll ...................................................................... 62.4 [62.155] Stripper roll ......................................................................... 62.5 [62.160] Floor roll ............................................................................ 62.6 [62.170] Sledge .............................................................................. 62.7 Tying/Wrapping/Twisting .............................................................. 68 [68.170] Net wrapper ........................................................................ 68.1 [68.180] Twine wrapper...................................................................... 68.2 Ejection ..................................................................................... 70 [70.280] Bale ejector components ........................................................... 70.1 Lubrication system ...................................................................... 71 [71.460] Grease lubrication system ......................................................... 71.1 [71.480] Oiler system ........................................................................ 71.2 Platform, cab, bodywork, and decals ............................................. 90 [90.105] Machine shields and guards ....................................................... 90.1 [90.108] Decals and plates .................................................................. 90.2 47915804 18/08/2015

47915804 18/08/2015

INTRODUCTION 47915804 18/08/2015 1

Contents INTRODUCTION Foreword - Important notice regarding equipment servicing .................................... 3 Safety rules ..................................................................................... 4 Safety rules – Personal safety .................................................................. 5 Safety rules - Ecology and the environment .................................................. 15 Safety rules – Machine service access ....................................................... 16 Special tools - Fabricated tools ............................................................... 17 Torque – Minimum tightening torques for normal assembly .................................. 21 Torque – Standard torque data for hydraulics ................................................ 26 Basic instructions – Roller chains ............................................................. 28 Basic instructions - Shop and assembly ...................................................... 32 Basic instructions – Welding on the machine ................................................. 34 Basic instructions – Cleaning the machine ................................................... 35 Basic instructions – Removing crop debris ................................................... 36 General specification - Consumables chart ................................................... 38 General specification – Roll-Belt™ 150, Roll-Belt™ 180 ..................................... 39 Product identification .......................................................................... 51 Product identification – Machine orientation .................................................. 52 47915804 18/08/2015 2

INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47915804 18/08/2015 3

INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47915804 18/08/2015 4

INTRODUCTION Safety rules – Personal safety General safety rules NOTICE: Use caution when operating the machine on any sloping terrain. A raised tailgate or full bale in the bale chamber will change the center of gravity of the machine. The machine can tip or roll over when near ditches, em- bankments, or uneven surfaces. NHVM12RB00300AA 1 NOTICE: High voltage power lines may require additional and significant clearance for safety due to the possibility of arcing between the power line and the baler. Pay attention to overhead power lines and hanging obstacles. When determining the needed clearance below obstacles and power lines, understand that when the baler is in the configuration described and shown, the distance (A), from a level ground surface to the highest point of the spare net roll storage box is 4.8 m (16 ft). • Equipped with large diameter wheels and tires • Equipped with a spare net roll storage box • The tailgate fully raised. • The bale chamber is empty. NHIL13RB00053FA 2 As the tractor driver and baler operator, never permit ride-along passengers on the tractor, in the tractor cab, or anyone to ride on the baler while being towed or operated. Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired. Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury and infection. • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper. • Stop engine, remove the key and relieve the pressure before connecting or disconnecting fluid lines. • Make sure all components are in good condition and tighten all connections before starting the engine or pressur- izing the system. • If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately. • Continuous long term contact with hydraulic fluid may cause skin cancer. • Avoid long term contact with hydraulic fluid. • Wash the skin promptly with soap and water after contact with hydraulic fluid. Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can entangle in moving parts. Wear protective equipment when appropriate. DO NOT attempt to remove material from any part of the machine while the machine is operating, any of the baler components are in motion, or while the tractor engine is running. 47915804 18/08/2015 5

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New Holland Roll-Belt 150, Roll-Belt 180 Service Manual

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