Kubota ZG327 Zero Turn Mower Workshop Repair Service Manual

ZG327, WSM SAFETY INSTRUCTIONS SAFETY FIRST This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit. A DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. A WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. A CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. • IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed . • NOTE : Gives helpful information. BEFORE SERVICING AND REPAIRING • Read all instructions and safety instructions in this manual and on your machine safety decals. • Clean the work area and machine. • Park the machine on a firm and level ground, and set the parking brake. • Lower the implement to the ground. • Stop the engine, and remove the key. • Disconnect the battery negative cable. • Hang a "DO NOT OPERATE" tag in operator station. 1

ZG327. WSM SAFETY INSTRUCTIONS SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Do not alter or remove any part of machine safety system. • Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions. • Never start the engine while standing on ground. Start the engine only from operator's seat. SAFETY WORKING • Do not work on the machine while under the influence of alcohol, medication, or other substances or while fatigued. • Wear close fitting clothing and safety equipment appropriate to the job. • Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended. • When servicing is performed together by two or more persons. take care to perform all work safely. • Do not work under the machine that is supported solely by a jack. Always support the machine by safety stands. • Do not touch the rotating or hot parts while the engine is running. • Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise. hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely. • Escaping fluid (fuel or hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. • Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect or attempt repair fuel lines. sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system. • High voltage exceeding 100 V is generated in the ECU, and is applied to the injector. Pay sufficient caution to electric shock when performing work activities. 2

ZG327, WSM SAFETY INSTRUCTIONS • + - AVOID FIRES • Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. • To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. • Battery gas can explode. Keep sparks and open flame away from the top of battery, especially when charging the battery. • Make sure that no fuel has been spilled on the engine. VENTILATE WORK AREA • If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. PREVENT ACID BURNS • Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately. DISPOSE OF FLUIDS PROPERLY • Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, electrolyte and other harmful waste. 3

ZG327, WSM SAFETY INSTRUCTIONS PREPARE FOR EMERGENCIES • Keep. a first aid kit and fire extinguisher handy at all times. • Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. 4

ZG327, WSM SAFETY INSTRUCTIONS SAFETY DECALS The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list. (1) Part No. K3181-6585-0 AWARNING AADVERTENCIA 1BDABCQAP093A (2) Part No. K3181-6584-0 1BOABCQAP094A (3) Part No. K3181-6582-0 (4) Part No. K3181-6596-0 1BOABCQAP1460 1BOABCQAP095A 3GZAAAHCP001A 5

ZG327, WSM SAFETY INSTRUCTIONS (1) Part No. K3281-6587-0 Gasoline No fire fuel only GASOLINE GASOll NA lBDABCVAP061A (3) Part No. K3181-6564-0 1BDABCOAPl OOA 3GZAAAHCP002A (2) Part No. K3181-6583-0 1BDABCOAPl 03A (4) Part No. K3181-6563-0 AWARNING 11:, I ~A 1BDABCOAP101A (5) Part No. K3181-6566-0 (6) Part No. K3181-6565-0 lBDABCQAP135A AADVERTENCIA [~'I lBDABCQAPl34A 6

ZG327, WSM SAFETY INSTRUCTIONS (1) Part No. K3111-6591-0 (2) Part No. K1221-6117-2 Do not get your hands close to fan belt. lBDABCQAP107A 3GZAAAHCP003A 7

ZG327. WSM SAFETY INSTRUCTIONS (3) (2) (4) (4) (1) Part No. K5681-7312-Q (4) Part No. K3281-2491-Q (2) Part No. K5681- 7311-0 1BDABCVAP062A --....- .... (5) Part No. K3181-6532-Q (3) Part No. K5681-731 0-0 ~tMi~Mfu\M1 &PRECAUCION 1BDABCQAP102A CARE OF DANGER, WARNING AND CAUTION LABELS 1. Keep danger, warning and caution labels clean and free from obstructing material. 2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing danger, warning and caution labels with new labels. 4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is(are) attached in the same location(s) as the replaced component. 5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge. I 3GZAAAHCPOQ4A 8

ZG327, WSM SPECIFICATIONS SPECIFICATIONS Model ZG327P Model KGZ770-E2-Ml Maximum engine power (Gross) 20.1 kW (27 HP) '1 Type Air-cooled gasoline engine Number of cylinders 2 (V-Twin) Bore and stroke 84.2 x 69 mm (26.38 x 27.17 in.) Total displacement 768 cm 3 (46.9 cu.in.) Engine 3200 min- 1 (rpm) Fuel Rated revolution Automobile unleaded or regular gasoline Starter Electric starter with battery Lubrication Full pressure lubrication COOling Forced air cooled Battery U1L-9 (12 V, RC: 30 min, CCA: 285, CA: 340) Fuel tank 49 L (13 U.S.gals, 11 Imp.gals) Engine crankcase (with filter) 2.0 L (2.1 U.S.qts, 1.8 Imp.qts) Capacities Transmission including rear axle gear 12.1 L (12.8 U.S.qts, 10.6 Imp.qts) *3 case Overall length 2230 mm (87.8 in.) Overall wiclth Without mower deck 1460 mm (57.5 in.) With ROPS upright 1915 mm (75.4 in.) Overall heigh! With ROPS folded 1555 mm (61.2 in.) Dimensions Wheelbase 1410 mm (55.5 in.) Minimum ground clearance 130 mm (5.12 in.) with 60 in. Front 975 mm (38.4 in.) Tread Rear 1150 mm (45.3 in.) Weight (with Mower Deck) 710 kg (1565Ibs) with 60 in. Front 15 x 6.0-6 (Semi-pneumatic Non Flat Tire) Rib Tires Rear 26 x 12.0-12 (4PR) Turf Forward o to 17.0 kmlh (0 to 10.6 mph)*2 Travelling speeds o to 8.5 km/h (0 to 5.3 mph) *2 system Reverse Travelling Steering 2-Hand levers Transmission 2-Hydrostatic transmission with gear Parking brake Wet multi discs I foot applied, released Min. turning radius o mm (0 in.) Revolution 1 speed (2530 rpm at 3200 engine rpm) Drive system Shaft drive, KUBOTA 10 tooth in involute spline PTO Wet multi discs PTObrake Clutch type Wet single disc NOTE: Specifications and deSign subject to change without notice. *1 : Manufacturer's estimate *2 : At 3200 min- 1 (rpm) *3 : Oil amount when the oil level is at the upper level. 9

ZG327, WSM SPECIFICATIONS Model RCK60P·327Z PRO commercial deck (fabricated deck) Suitable machine ZG327P Mounting method Quick joint, parallel linkage ent of cutting height Cutting width Dial gauge 1524 mm (60.0 in.) Cutting height 25 to 127 mm (1.0 to 5.0 in.) Weight (approx.) 143 kg (315 Ibs) Blade spindle speed 56.0 rls (3360 min,1 (rpm» '1 Blade tip velocity 92.0 m/s (18100 fpm)*1 Blade length 523 mm (20.6 in.) Number of blades 3 Dimensions Total length 1002 mm (39.4 in.) Total width 1911 mm (75.2 in.) Total height 358 mm (14.1 in.) NOTE: '1 : Engine max rpm. 10

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Kubota ZG327 Zero Turn Mower Workshop Repair Service Manual

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