Bolens 5000 series eliminator tractor service repair manual

) ) 5000 SERIES TRACTORS SERVICE MANUAL Form 553895 (4/85)

GROUP I. GENERAL 5000 SERIES TRACTOR Page 1-1 10/85 SERIAL NUMBER INFORMATION TRACTOR MODEL/SERIAL NUMBER FIGURE 1 SPECIFICATIONS ENGINE .Manufacturer Model/Spec ..... . Type ........... . Bore and Stroke ... Piston Displacement ..... Mfr's H.P. Rating .. Air Cleaner ...... . Oil Capacity ..... . Governor ........ . Speed Control ... . Starter .......... . Charging System .. Spark Plug Size .. . Spark Plug ..... . Spark Plug Gap .. . Breaker Point Gap . Timing ........... . MODEL 5017G & 5017H Kohler KT 17 Spec. 24218, 24314 & 24351 Harz. shaft, air cooled 2 cyl., 4 cycle 3-1/8" (79 mm) x 2-3/4" (70 mm) 42.18 cu. ln. (690 cc) 17 H.P. at 3600 RPM Paper Element Kohler 4508302 1.5 U.S. Qt. (1.4 liter) Mechanical Remote, cable operated Bendix Type 15 Amp. flywheel Alternator 14 mm Champion RV15YC .025 (0.63 mm) .020 (0.5 mm) SP Mark in Timing Hole ENGINE MODEL5018H Manufacturer ....... • ..... Kohler Model/Spec ............... M18QS Spec. 24512 Type ..................... Harz. shaft, air cooled 2 cyl., 4 cycle Bore and Stroke ........... 3-1/8" (79 mm) x 2-3/4" (70 mm) Piston Displacement ............. 42.18 cu. ln. (690 cc) Mfr's H.P. Rating • ......... 18 H.P. at 3600 RPM Air Cleaner ...... • ........ Paper Element 4508302 Oil Capacity .............. 1.5 U.S. Qt. (1.41iter) Governor ................. Mechanical Speed Control ............ Remote, cable operated Starter .................... Bendix Type Charging System .......... 15 Amp. flywheel Alternator Spark Plug Size ........... 14 mm Spark Plug ............... Champion RV15YC Spark Plug Cap ............ 035 (0.89 mm)

5000 SERIES TRACTOR Page 1-2 10/85 GENERAl (Continued) SPECIFICATIONS ENGINE MODEL 5019H Manufacturer .... Kohler Model/Spec ..... KT 19 Spec. 49226 Type ............ Harz. shaft, air cooled 2 cy., 4 cycle Bore and Stroke 3- 1/8" (79 mm) x 3- 1/16 (78 mm) Piston Displacement .. .46.98 cu. In. (770 cc) Mfr's H.P. Rating 19 H.P. at 3600 RPM A1r Cleaner ...... Paper Element Kohler 4508301 Oil Capacity ..... 1.5 U.S. Qt. (1.4 liter) Governor ....... Mechanical Speed Control ... Remote, cable operated Starter .......... Bendix Type Charging System 15 Amp. flywheel Alernator Spark Plug Size 14 mm Spark Plug ...... Champion RV15YC Spark Plug Gap .025 (0.63 mm) Breaker Point Gap ............. 020 (0.5 mm) Timing .......... SP Mark in Timing Hole ENGINE MODEL 5020H Manufacturer ............. Kohler Model/Spec ............... M20QS Spec. 49508 Type ..................... Harz. shaft, air cooled 2 cyl., 4 cycle Bore and Stroke ........... 3-1/8" (79 mm) x 3-1/16 (78 mm) Piston Displacement ............. 46.98 cu. ln. (770 cc) Mfr's H.P. Rating .......... 20 H.P. at 3600 RPM Air Cleaner ............... Paper Element 4508301 Oil Capacity .............. 1.5 U.S. Qt. (1.4 liter) Governor ................. Mechanical Speed Control ............ Remote, cable operated Starter .................... Bendix Type Charging System .......... 15 Amp. flywheel Alternator Spark Plug Size ........... 14 mm Spark Plug ............... Champion RV15YC Spark Plug Cap ............ 035 (0.89 mm) Breaker Point CHASSIS SPECIFICATIONS Type ................... Steel. Formed Frame Length ................. 70-1/2 in. (179 em) Width .................. 40-1/2 in. (103 em) Height ................ .45 in. (114 em) Wheel Base ............ .47 in. (119 em) Turning Radius ......... 35 in. (89 em) Ground Clearance ...... 9 in. (22 em) Shipping Weight ........ 5017G 7451bs./(339 kg.) 5017H 800 lbs./(364 kgs.) 5018H 888 lbs./(402 kgs) 5019H & 5020H 982 lbs./ (422kgs) PTO Type .............. Electric Clutch Transmission ........... 5017H & 5018H-Model 11 Eaton w/one speed rear axle 5019H & 5020H-Model 11 Eaton w/two speed rear axle 5017G Model 2355 Peerless (All gear; 4 speed & reverse w/transaxle & limited slip differential Transmission Oil Capacity ............... 5018H, 5019H & 5020H 8 Qts. (7.6 liter) .5017G 4 Pis. (1.91iter) Speeds 5017H & 5018H Infinitely variable Forward: 0-6.8 mph (0-10.0 km/hr) Reverse: 0-3.4 mph (0-5.5 km/hr) Speeds 5019H & 5020H Infinitely variable Forward: 0-9.0 mph (0-14.5 km/hr) Reverse: 0-4.8 mph (0-7.3 km/hr) Speeds 5017G .......... Forward 1st-.7 mph (1.13 km/hr) 2nd-1.9 mph (3.1 km/hr) 3rd-3.5 mph (5.6 km/hr) 4th-5.2 mph (8.4 km/hr) Reverse: 2.7 mph (4.4 km/hr) Brake .................. Transmission Mounted Disc Tires ................... Front: 16/6.60-8 Rear: 23/10.50-12 Hydraulics ............. 5017H & 5018H Single Spool 5019H & 5020H Dual Spool )

GENERAL (Continued) TORQUE VALUE FOR CAP SCREWS 0 G 5000 SERIES TRACTOR Page 1-3 4/85 [ @ \ SIZE SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 Lb. ln. Nm Kgm Lb. ln. Nm Kgm Lb. ln. NM Kgm 1/4- 20 49 5.5 0.6 75 8.5 0.9 108 12.2 1.2 1/4- 28 56 6.3 0.6 86 9.7 1.0 120 13.6 1.4 Lb. Ft. Lb. Ft. Lb. Ft. 5/16- 18 8 10.8 1.1 13 17.6 1.8 18 24.4 2.4 5/16- 24 9 12.2 1.2 14 18.9 1.9 20 27.1 2.7 3/8- 16 15 20.3 2.0 23 31.2 3.1 35 47.4 4.8 3/8-24 17 23.0 2.3 25 33.9 3.4 35 47.4 4.8 7/16- 14 24 32.5 3.3 35 47.4 4.8 55 74.5 7.6 7/16-20 25 33.9 3.4 40 54.2 5.5 60 81.3 8.3 1/2- 13 35 47.4 4.8 55 74.5 7.6 80 108.4 11.0 1/2- 20 40 54.2 5.5 65 88.1 9.0 90 122.0 12.4 9/16- 12 55 74.5 7.6 80 108.4 11.0 110 149.1 15.2 9/16-18 60 81.3 8.3 90 122.0 12.4 130 176.2 18.0 5/8-11 75 101.6 10.3 110 149.1 15.2 170 230.4 23.5 5/8- 18 85 115.2 11.7 130 176.2 18.0 180 243.9 24.9 3/4- 10 130 176.2 18.0 200 271.0 27.7 280 379.4 38.7 3/4- 16 145 196.5 20.0 220 298.1 30.4 320 433.6 44.3 7/8-9 125 169.4 17.3 320 433.6 44.3 460 623.3 63.7 7/8- 14 140 189.7 19.3 350 474.3 48.4 500 677.5 69.2 1 - 8 190 257.5 26.3 480 650.4 66.5 680 921.4 94.2 1 - 12 200 271.0 27.7 530 718.2 73.4 740 1002.7 102.5 Conversion Formula: To obtain Nm multiply ft. lbs by 1.355. To obtain Kgm multiply ft. lbs by 0.138 All torques± 10% unless otherwise specified. All torque values are for capscrews that have been lubricated with engine oil or grease. Multiply standard assembly torque by the following factors: A. 1.25 when threads are dry B. 0.85 when parts are plated C. 0.75 when parts are parkerized D. 0.70 when parts are coated with Molykote E. 0.65 for jam nuts

5000 SERIES TRACTOR 'age 1-4 4/85 GENERAl (Continued) MAINTENANCE CHART MAINTENANCE REQUIRED Length of Type of Operation Maintenance Engme Cooling Air Screen - Daily or Brush Clean 10 Hrs. • Engine Air Cleaner - 25 Hrs. Clean Precleaner 50 Hrs. • Shake Out Dirt 100 Hrs. • Replace Element Fins - (Engine) - Daily or Clean- Use 50 Hrs. Air Hose if Available Spark Plugs - 100 Hrs. Service or Replace -·-- Preaker Points - 500 Hrs. Service or Replace lgnit1on Timing - 500 Hrs . Adjust .. F.ngine Valve Tappets - 500 Hrs. Adjust - Power-Take-Off - 100 Hrs. • Check and Adjust Brake . Fuel Filter - 100 Hrs. Clean if two piece, replace if one piece Battery- Daily Check electrolyte level - Add water as Necessary Hydrostatic Transmission - 50 Hrs. • Clean- Use Air Hose if Available Belts- 50 Hrs. • Check for Wear and Adjust T1res- 25 Hrs. Check for Damage and Air Pressure Transmission Filter - After First 5 Change and Add oil to Hours then Bring to Operating After Every Level (Use only Bolens 100 Hrs. • Filter) ----- Brakes- 50 Hrs. • Check for Wear and Adjust - ) )

) GENERAL (Continued) 5000 SERIES TRACTOR Page 1-5 4/85 LUBRICATION CHART GEAR DRIVE ( 0 0 00 LUBRICATION CHART LUBRICATION REQUIRED LENGTH OF TYPE OF AMOUNT OPERATION LUBRICATION REQUIRED 1. Engine Crankcase - First 5 Hrs. SC, SD or SE Engine Oil -------T------------ 25 Hrs. • SC, SD or SE Replace 1 (Spring, Summer, Autumn) ( + 100°F to 20°F) SAE 30 1 O-W30, 1.5 Ots. Average I ( + 38°C to - 6°C) Temperature 1------------- I (Winter) 25 Hrs. • I ( + 20° to Below Zero) I (1 OO'C to Below Zero) 2. Transmission - Check Once a Year 3. Steering Shaft - 10 Hrs. 4. Front Wheel Spindles - 10 Hrs. 5. Clutch/Brake Pedal Shaft and Bushings - 10 Hrs. 6. Tie Rod Ends and Drag Links - 10 Hrs. • More often under extreme conditions. NOTE A hand type grease gun is recom- mended when greasing your unit. Hi-pressure type grease guns could cause damage to the fittings and bearing seals. The proper grease gun can be purchased from your Bolens dealer. Lubricate all linkages, levers and pins not equip- 10W-40 Oil (1.4 liter) SC, SD or SE SAE SW-30 or SW-20 Oil EP90 gear lube Add to plug level or equivalent Grease with 1·2 Strokes Multi-Purpose Grease with 1-2 Strokes Multi-Purpose Oil Small Amount Oil Small Amount ped with grease fittings with an oil can once a week, or more often depending on operating conditions.

5000 SERIES TRACTOR Page 1-6 4/85 GENERAL (Continued) LUBRICATION CHART HYDROSTATIC DRIVE ':\:::.,__ 2 ---" ,, I" . t y _,.:-- •, 1 2 MODEL 5017 LENGTH OF TYPE OF LUBRICATION REQUIRED OPERATION LUBRICATION 1 _ Eng me Crankcdse F1rst 5 Hrs. SC, SD or SE Engine Oil ----------------- (Spnng. Summer. Autumn) A 25 Hrs. • SC, SD or SE ( + 100°F to 20°F) 0' F· 1 SAE 30 OIL ( + 38°C to - 6°C) soC) 10W-30, 10W-40 1------------- --- (Winter) 25 Hrs. • SC, SD, orSE ( + 20°F to Below Zero) ·low Ze SAE SW-30 or (- 6°C to Below Zero) ow Zer SW-20 Oil 2 Hydrosta\lc Transm1ssion - Check Weekly 20°F (- 6°C) . (Shipped With SAE 20 Oil) or 10 Hrs. SAE 20 Oil, Type SC, SD or SE - 20°F {- 6°C) - Below- Dra1n and rehll w1th Type "F" Automatic Transm1sston FlUid When OlliS Dram and ref11l as DISCOlOred follows 20"F (- 6"C)- I D1rty or Above SAE 20 Od dlter 100 Type SC. SD 01 SE I 20"F (- 6"C) - Below- Dra1n and refill w1th Type "F'' Automahc TransmiSSIOn Fluid --- 3 Front Wheel Sp1ndles - 10 Hrs. Grease wtth Multi-Purpose 4. Foot Pedal Shaft (Not Shown) - 10 Hrs 011 5. T1e Rod Ends and Drag Lmks - 10 Hrs Oil 6. Steenng Shaft - 10 Hrs. Grease w1th Multi-Purpose 7. Brake Pedal Bushings (Not Shown)- 10 Hrs. 011 • More often under extreme conditions_ NOTE A hand type grease gun is recom- mended when greasing your unit Hi- pressure type grease guns could cause damage to the fittings and bearing seals. Lubricate all linkages, levers and pins not equipped with ((I)) -- 0 0 JO . " !' _l"'· .. MODEL 5019 TYPE OF AMOUNT LUBRICATION REQUIRED SC, SD or SE Engme 01! SC. SD or SE Replace SAE 30 OIL 1.5 Ots. 1OW-30, 1OW-40 (1.4 liter) SC. SD, or SE SAE SW-30 or SW-20 01l Fill with Bolens-Qd 1738157 I Benzol! THL 19), or Mobil 4 23 or Texaco TO H Add to "FULL" Mark on D1pstick 8 Ols. (7.6 liter) Dra1n and refill w11h Bolens 01l 1738157 IBen10il THL 19!, ur Mob•: 423 or Texdt.:o TOH Grease wHh 1-2 Strokes Mult1-Purpose 011 Small Amount Oil Small Amount Grease with 1-2 Strokes Mult1-Purpose Oil Small Amount grease fittings with an oil can once a week or more often depending on operating conditions- )

) . GROUP II. ELECTRICAL SYSTEM 5000 SERIES TRACTOR Page 2-1 4/85 TROUBLE SHOOTING GUIDE PROBLEM PROBABLE CAUSE REMEDY Starter Motor does not 1. Attachment drive engaged. 1. Disengage PTO. energize and solenoid does not click. 2. Brake pedal not depressed. 2. Depress brake pedal. 3. Corroded or loose electrical solenoid 3. Clean and tighten Red/White connections. wire at solenoid. 4. Inoperative switches· Attachment 4. Check and replace if neces· drive, brake and key switch. sary. (Refer to switch testing.) 5. Inoperative solenoid. 5. Check and replace if necessary. (Refer to solenoid testing.) 6. Defective key switch. 6. Check and replace if necessary. (Refer to ignition switch test.) Starter Motor does not 1. Discharged battery. 1. Charge battery. energize but solenoid clicks. 2. Corroded or loose electrical connections 2. Check solenoid or starter. on solenoid, or starter . 3. Defective solenoid. 3. Check and replace if necessary. Engine cranks slowly. 1. Weak or discharged battery. 1. Check battery, charge or replace if necessary. 2. Corroded or loose electrical connections 2. Clean and tighten. at battery. Battery discharges 1. Low water level. 1. Check and refill. rapidly. 2. Defective battery. 2. Check and replace if necessary. Battery will not 1. Corroded or loose battery cables. 1. Clean and tighten. charge. 2. Defective battery. 2. Replace battery. 3. Inoperative diode or rectifier/regu Ia tor. 3. Check diode and replace if necessary. Check rectifier/ regulator by substitutions.

5000 SERIES TRACTOR Page 2-2 4/85 PROBLEM Lights not operating. Attachment drive inoperative (Attach- ment drive light works). Attachment drive inoperative (Attach- ment light inoperative). Engine kills when Attachment drive switch in turned on. Continued operation of attachments when operator is not seated. ElECTRICAl SYSTEM (Continued) TROUBLE SHOOTING GUIDE -- PROBABLE CAUSE REMEDY 1. Bulbs burned out. 1. Replace. 2. Loose or poorly connected white 2. Install properly and tighten. wires or poor black ground wire. 3. Bad light switch. 3. Check. ' 1. Broken or loose wires. 1. Check purple wire between PTO switch and electric clutch. 2. Defective electric clutch. 2. Replace. 1 . Defective Attachment drive switch. 1 . Check and replace of nee- essary. Refer to Attach- ment switch test. ) 2. Broken red wire between Attachment 2. Check and replace of nee- drive switch and key switch. essary. 1. No operator in seat. 1 . Seat switch must be acti- vated either by operator in seat or the interlock switch button pulled up. 2. Seat switch is not adjusted properly. 2. Adjust so switch is engaged when operator is seated. 1 . Seat switch is not adjusted correctly. 1 . Adjust so switch is dis- engaged when operator is not seated. 2. Defective seat switch. 2. Check and replace if nee- essary. Refer to seat switch test. 3. Broken wires. 3. Connect or repair blue wires between seat switch and Attachment drive switch. 4. Defective Attachment drive switch. 4. Check and replace if nee- essary. Refer to Attach- ment drive switch test. 5. Defective condenser. 5. Check and replace if necessary.

ELECTRICAL SYSTEM (Continued) 5000 SERIES TRACTOR Page 2-3 4/85 ELECTRICAL SYSTEM WIRE COLOR CODE COLOR Black Black/Yellow Red Red/White Red/Black Red/Yellow Orange Yellow Yellow/Red Blue Blue/Black White White/Green White/Blue White/Red White/Black Brown Brown/Orange Brown/Yell ow Purple Green Gray FUNCTION Ground Solenoid Ground Switched 12 Volts Amp Meter Pos. Terminal Amp Meter Neg. Terminal Start Circuit Ignition Circuit Stator Leads Stator Leads Stop Circuit Safety Interlock Lights Hi Beam Lo Beam Brake Light Back Up Light Tach Tach Signal Tach Signal P.T.O. Clutch Temperature Oil Pressure EXPLANATION Lead between solenoid and ground switch "Run" or "On" Key Position For Amp Meter polarity indication Amp Meter polarity indication 12 Volts start position only 12 Volts during run and start position To indicate polarity on 2nd wire From engine kill circuit Accessory Stop Circuit Function of light circuit Function of light circuit Function of light circuit Function of light circuit Obtained from 12 volt ignition coil Obtained from stator Lead used between sender and indicator Lead used between sender and indicator Some of the products from Vendors will not match our color system. Generally the Vendor uses black wire; however, we will try to interrupt this difference by using a connector located near the Vendor item.

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Bolens 5000 series eliminator tractor service repair manual

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