Ariens Sno-Thro 921 Series Owner Manual

Owner/Operator Manual Manuel Du Propriétaire/Utilisateur Models 921013 – Deluxe 30 921017 – Deluxe 24 Platinum 921018 – Deluxe 30 Platinum 921019 – Deluxe 24 921020 – Deluxe 30 921022 – Deluxe 28 921023 – Deluxe Track 28 921 Series Sno-Thro ® 04135800 5/10 Printed in USA ENGLISH FRANÇAIS

GB - 2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 8 CONTROLS and FEATURES . . . . . . . . 13 OPERATION . . . . . . . . . . . . . . . . . . . . . 16 MAINTENANCE . . . . . . . . . . . . . . . . . . 23 SERVICE AND ADJUSTMENTS . . . . . 26 STORAGE . . . . . . . . . . . . . . . . . . . . . . . 36 SERVICE PARTS . . . . . . . . . . . . . . . . . 36 ACCESSORIES. . . . . . . . . . . . . . . . . . . 36 TROUBLESHOOTING . . . . . . . . . . . . . 36 SPECIFICATIONS . . . . . . . . . . . . . . . . . 38 WARRANTY . . . . . . . . . . . . . . . . . . . . . 40 NON-ENGLISH MANUALS Manuals in languages other than English may be obtained from your Dealer. Visit your dealer or www.ariens.com for a list of languages available for your equipment. Manuals printed in languages other than English are also available as a free download on our website: http://www.ariens.com MANUALES EN IDIOMAS DIFERENTES DEL INGLES Puede obtener manuales en idiomas diferentes del inglés en su distribuidor. Visite a su distribuidor o vaya a www.ariens.com para obtener una lista de idiomas disponibles para su equipo. También puede imprimir manuales en idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web: http://www.ariens.com Manuels non anglais Des manuels dans différentes langues sont disponibles chez votre revendeur. Rendez-vous chez votre revendeur ou allez sur le site www.ariens.com pour consulter la liste des langues disponibles pour votre équipement. Les manuels imprimés dans des langues différentes de l’anglais sont également disponibles en téléchargement gratuit sur notre site Web : http://www.ariens.com MANUALS Before operation of unit, carefully and completely read your manuals. If used improperly, this unit could be dangerous and cause personal injury or property damage. The contents will provide you with safety instructions for the safe use of your unit during normal operation and maintenance. All reference to left, right, front, or rear are given from operator standing in operation position and facing the direction of forward travel. ENGINE MANUAL The engine on this unit is covered by a separate manual specific to the engine. This manual is included in the literature package that shipped with the unit. Refer to this manual for engine service recommendations. If the engine manual is not available, contact the engine manufacturer for a replacement manual. MODEL AND SERIAL NUMBERS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of your unit. TABLE OF CONTENTS INTRODUCTION

GB - 3 • Record Unit Model and Serial numbers here. • Record Engine Model and Serial numbers here. PRODUCT REGISTRATION The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If the dealer does not register your product, please fill out, sign, and return the product registration card to Ariens or go to www.ariens.com. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. To locate your nearest Ariens Dealer, go to www.ariens.com on the internet. DISCLAIMER Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit. DELIVERY Customer Note: If you have purchased this product without complete assembly and instruction by your retailer, it is your responsibility to: 1. Read and understand all assembly instructions in this manual. If you do not understand or have difficulty following the instructions, contact your nearest Ariens Dealer for assistance. Make sure all assembly has been properly completed. NOTE: To locate your nearest Ariens Dealer, go to www.ariens.com on the Internet. 2. Understand all Safety Precautions provided in the manuals. 3. Review control functions and operation of the unit. Do not operate the Sno-Thro unless all controls function as described in this manual. 4. Review recommended lubrication, maintenance and adjustments. 5. Review Limited Warranty Policy. 6. Fill out a Product Registration Card and return the card to the Ariens Company or go to www.ariens.com. Figure 1 Serial Number Label OS7005 WARNING: Improper assembly or adjustments can cause serious injury.

GB - 4 SAFETY ALERTS Look for these symbols to point out important safety precautions. They mean: Attention! Personal Safety Is Involved! Become Alert! Obey The Message! The safety alert symbols above and signal words below are used on decals and in this manual. Read and understand all safety messages. NOTATIONS NOTE: General reference information for proper operation and maintenance practices. IMPORTANT: Specific procedures or information required to prevent damage to unit or attachment. PRACTICES AND LAWS Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area. Always follow the practices set forth in this manual. REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe and proper operation. If unit is to be used by someone other than original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation. SAFETY DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals. Refer to Figure 2 below for Safety Decal locations. SAFETY WARNING: To avoid injury to hands and feet, always disengage clutches, shut off engine, and wait for all movement to stop before unclogging or working on snow thrower. Hand contact with the rotating impeller is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. Keep hands and feet away from auger and impeller. DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury. WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury. CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.

GB - 5 1. WARNING! 2. DANGER! 3. DANGER! EMISSION CONTROL SYSTEM This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions. SAFETY RULES Read, understand, and follow all safety practices in Owner/Operator Manual before beginning assembly or operating. Failure to follow instructions could result in personal injury and/or damage to unit. Read Owner/Operator Manual. Keep people away from unit while operating. Keep children out of work area and under watchful care of a responsible adult. Never direct discharge towards persons or property that may be injured or damaged by thrown objects. Stop engine, remove key, read manual before making any repairs or adjustments. Wear appropriate hearing protection. ONLY use clean-out tool to clear blockages. NEVER use your hands. Figure 2 1 2 3 OL1801 OL4370 OL0910 OL4010 OL4690 ROTATING PARTS! ONLY use clean-out tool to clear blockages. NEVER use your hands. High speed impeller rotates below discharge opening. Wait for all moving parts to stop before removing clogs or servicing. ROTATING PARTS. Keep clear of auger while engine is running. • Read Operator’s Manual. • Allow operation only by properly trained adult, never children. • Stop engine and remove ignition key prior to leaving the operator’s position for any reason. • Keep all controls, guards and safety devices properly serviced and functional. • Never direct discharge towards persons or property that may be injured or damaged by thrown objects. OS6610 OS2080

GB - 6 ALWAYS remove key and/or wire from spark plug before assembly, maintenance or service. Unintentional engine start up can cause death or serious injury. Complete a walk around inspection of unit and work area to understand: • Work area • Your unit • All safety decals ALWAYS check overhead and side clearances carefully before operation. ALWAYS be aware of traffic when operating along streets or curbs. Keep children and people away. Keep children out of work area and under watchful care of a responsible adult. NEVER allow children to operate or play on or near unit. Be alert and shut off unit if children enter area. DO NOT allow adults to operate unit without proper training. Only trained adults may operate unit. Training includes actual operation. Keep area of operation clear of all toys, pets, and debris. Thrown objects can cause injury. Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards. DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Falling snow, fog, etc. can reduce vision and cause an accident. Operate unit only when there is good visibility and light. NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times. NEVER allow anyone to operate this unit when their alertness or coordination is impaired. DO NOT operate unit without wearing adequate winter outer garments. Wear adequate safety gear, including safety glasses with side shields, and protective gloves. Wear proper footwear to improve footing on slippery surfaces. DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts. Protect eyes, face and head from objects that may be thrown from unit. Wear appropriate hearing protection. Avoid sharp edges. Sharp edges can cut. Moving parts can cut off fingers or a hand. ALWAYS keep hands and feet away from all rotating parts during operation. Rotating parts can cut off body parts. NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running. ALWAYS keep hands away from all pinch points. DO NOT touch unit parts which might be hot from operation. Allow parts to cool before attempting to maintain, adjust or service. Never direct discharge towards persons or property that may be injured or damaged by thrown objects. Use extreme caution on gravel surfaces. Stay alert for hidden hazards or traffic. Adjust Skid Shoes so Scraper Blade does not contact gravel. DO NOT throw snow any higher than necessary. Deflected materials can cause injury and property damage. Always stand clear of the discharge area when operating this unit. Fumes from engine exhaust can cause injury or death. DO NOT run engine in an enclosed area. Always provide good ventilation. ALWAYS disengage attachment, stop unit and engine, remove key and allow moving parts to stop before leaving operator’s position. ROTATING AUGER CAN CAUSE SERIOUS INJURY. NEVER ATTEMPT TO UNCLOG OR CLEAN UNIT WHILE ENGINE IS RUNNING. Read, understand, and follow all instructions in the manual and on the machine before starting. Understand: • How to operate all controls. • The functions of all controls. • How to STOP in an emergency. Before starting engine, disengage control(s). Use only approved extension cords and receptacles when starting units equipped with electric starter. DO NOT connect electric starter cord to any wiring system that is not a three-wire grounded system. ALWAYS allow unit and engine to adjust to outdoor temperatures before clearing snow. DO NOT overload the machine capacity by attempting to operate or to clear snow at too fast a rate. Slow down and turn corners slowly. Do not operate in reverse unless absolutely necessary. ALWAYS back up slowly. Always look down and behind before and while backing. Disengage attachment drive when traveling from one work area to another. Abnormal Vibrations are a warning of trouble. Striking a foreign object can damage unit. Immediately stop unit and engine. Remove key and wait for all moving parts to stop. Remove wire from spark plug. Inspect unit and make any necessary repairs before restart.

GB - 7 Before cleaning, removing clogs or making any inspections, repairs, etc.: disengage clutch(es), stop unit and engine, remove key, allow moving parts to stop. Allow hot parts to cool. Run unit a few minutes after clearing snow to prevent freeze-up of attachment. Disengage attachment when not in use. Disengage all clutches before starting engine. Adjust skid shoes to clear gravel or crushed rock surfaces safely. Never leave a running unit unattended. ALWAYS shut off engine before leaving unit. ALWAYS remove key to prevent unauthorized use. Never carry passengers. Check clutch and brake operation frequently. Adjust and service as required. All motion of drive wheels and auger/impeller must stop quickly when control levers are released. DO NOT operate on steep slopes. DO NOT clear snow across the face of slopes. Keep all movement on slopes slow and gradual. DO NOT make sudden changes in speed or direction. Use a slow speed to avoid stops or shifts on slopes. Avoid starting or stopping on a slope. DO NOT park unit on a slope unless absolutely necessary. When parking on a slope always block the wheels. ALWAYS shut off engine, remove key, and close fuel shut-off valve or drain fuel when transporting unit on a truck or trailer. Use extra care when loading or unloading unit onto trailer or truck. Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged. DO NOT transport machine while engine is running. Keep unit free of ice or other debris. Clean up oil or fuel spills. This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator. Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout. NO smoking, NO sparks, NO flames. ALWAYS allow engine to cool before servicing. NEVER fill fuel tank when engine is running or hot from operation. NEVER fill or drain fuel tank indoors. Replace fuel cap securely and clean up spilled fuel. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock- open device. If fuel is spilled on clothing, change clothing immediately. Before tipping unit up onto housing, remove fuel so no spills will occur. Ensure unit is secure and will not tip over during maintenance. ALWAYS keep protective structures, guards, and panels in good repair, in place and securely fastened. NEVER modify or remove safety devices. DO NOT change engine governor settings or over-speed engine. Fumes from engine exhaust can cause injury or death. DO NOT run engine in an enclosed area. Always provide good ventilation. ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion. Keep all hardware properly tightened. Check shear bolts frequently. Maintain or replace safety and instruction labels, as necessary. NEVER store unit with fuel in fuel tank, inside a building where any ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure. Shut off fuel and allow engine to cool completely before storing in closed area or covering unit. For extended storage, clean unit thoroughly. See Engine Manual for proper storage. Use only attachments or accessories designed for your unit. Check components frequently. If worn or damaged, replace with manufacturer’s recommended parts.

GB - 8 PACKAGE CONTENTS ASSEMBLY Tools Required: • Pliers • Open-End Wrenches: 3/8, 7/16, 1/2, 9/16 in. and/or Adjustable Wrench • Tire Gauge Unfold Handlebar (Figure 5) 1. Remove the lower and loosen the upper hardware on the handlebar assembly. 2. Loosen the hardware on the shift rod. 3. Put the speed selector lever in the: 921013, 017, 018, 020, 023 - second reverse position. 921019, 022 - fastest forward position. 4. Rotate the handlebars into operating position. IMPORTANT: Be careful not to damage cable spring hooks when rotating handlebars upward. 5. Install and tighten all hardware on the handlebar assembly and shift rod. ASSEMBLY WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. WARNING: Dropping or tipping over boxed unit could result in personal injury or damage to unit. Figure 3 1. Sno-Thro Unit 2. Discharge Chute 3. Chute Crank 4. Literature Pack with Extra Shear Bolts 5. Fuel Cap (921020) 1 2 4, 5 3 OS7021 921013, 019, 020, 022, 023 Figure 4 1. Sno-Thro Unit 2. Discharge Chute 3. Chute Rod 4. Literature Pack with Extra Shear Bolts 1 2 4 3 OS7019 921017, 018

GB - 9 Install Headlight (921022) (Figure 6) 1. Remove headlight from location under dash panel. Keep nut for installation. 2. Attach headlight to bolt on right side of the dash. Fasten with nut removed in step 1. 3. Plug wireharness into headlight. . Install Discharge Chute and Discharge Chute Crank (921013, 019, 020, 022, 023) (Figure 7, 8, and 9) 1. Grease underside of discharge chute ring (if not already greased). 2. Remove mounting hardware from auger housing (Figure 7). 3. Install discharge chute over opening in the auger housing. Finger tighten the mounting hardware removed in step 2. NOTE: Leave discharge chute pedestal loose to help install the chute crank. 4. Insert the short end of the chute rod into the hole in the front of the control panel. 5. Connect the chute crank to the pinion gear on chute with hairpin. 1. Handlebar Hardware 2. Shift Rod Hardware 3. Shift Rod 4. Speed Selector Lever Figure 5 OS7030 1, 2 3 2 4 Figure 6 Remove nut to detach headlight from under dash. Keep nut to mount light on unit. Light Shipping Location OS8045 Figure 7 1. Mounting Hardware 2. Discharge Chute 3. Chute Pedestal 4. Discharge Chute Ring 1 1 3 2 OS7040 OS7045 4

GB - 10 . 6. Orient the chute and pedestal to its most vertical position and tighten pedestal hardware to 15 – 31 lbf-ft (20 – 42 N•m) (Figure 7). Install Discharge Chute and Discharge Chute Rod (921017, 018) (Figure 10, 11 and 12) 1. Grease underside of discharge chute ring (if not already greased). 2. Remove mounting hardware from auger housing (Figure 7). 3. Install discharge chute over opening in the auger housing. Finger tighten the mounting hardware removed in step 2. NOTE: Leave discharge chute pedestal loose to help install the chute rod and connect it to the control assembly. 4. Remove the cover from the gear assembly on the discharge chute. 5. Release the lock teeth on the gear assembly with your finger and rotate the discharge chute 90° left. 6. Remove and save the hairpin from the control assembly underneath the control panel. NOTE: Do not remove the hairpin installed on the chute rod. NOTE: To ensure the discharge chute follows its full range of travel, make sure the control lever is pushed all the way to the left before installing and pinning the chute rod. 7. Align the holes on the end of the chute rod with the mark on the gear assembly and slide the end without a pin through the gear assembly, through the hook on the chute lock cable and into the hex hole in the control assembly. IMPORTANT: The hook will prevent the control cable from contacting the engine or muffler guard. Figure 8 1. Chute Crank 2. Gear Cover 3. Control Panel 4. Hairpin 1 4 OS7061 3 921013, 020, 023 2 Figure 9 921019, 022 1. Chute Crank 2. Gear Cover 3. Control Panel 4. Hairpin 1 4 3 2 Figure 10 1. Chute Rod 2. Gear Cover 3. Control Assembly 4. Hairpin 1 2 3 4 OS7060

Ariens Sno-Thro 921 Series Owner Manual

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