MULTI PRO 5800 Service Workshop Repair Manual

E The Toro Company - 2017 PART NO. 16232SL Service Manual (Machine Serial Numbers Above 316000000) Multi Pro R 5800 Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Multi Pro 5800 machines serial number above 316000000. Equipment model numbers covered in this manual include 41393, 41394, 41593 and 41594. All of these models include a 5 button InfoCenter display on the control arm. Models 41394 and 41594 comply with EPA Tier 4 emission regulations. This manual also supports the optional GeoLink Spray System models 41623, 41624, 41625, 41630 and 41632, and optional Ultra-Sonic Boom Leveling Kit model 41219. REFER TO THE OPERATOR’S MANUAL FOR OPER- ATING, MAINTENANCE, AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manual, Software Guide and Parts Catalog for your machine. Additional copies of these and other product support publications are available at www.Toro.com. The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUC- TION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing, or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. 5 Button InfoCenter Display Downloaded from www.Manualslib.com manuals search engine

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Multi Pro 5800 Table Of Contents Chapter 1 - Safety Safety Instructions 1 - 2 .......................... Jacking Instructions 1 - 5 ......................... Safety and Instruction Decals 1 - 5 ................ Chapter 2 - Product Records and Maintenance Product Records 2 - 1 ........................... Maintenance 2 - 1 ............................... Equivalents and Conversions 2 - 2 ................ Torque Specifications 2 - 3 ....................... Chapter 3 - Kubota Diesel Engine Specifications 3 - 2 .............................. General Information 3 - 3 ........................ Adjustments 3 - 4 ............................... Service and Repairs 3 - 6 ........................ KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05-E3B SERIES Chapter 4 - Kubota Gasoline Engine Specifications 4 - 2 .............................. General Information 4 - 3 ........................ Service and Repairs 4 - 6 ........................ KUBOTA WORKSHOP MANUAL, GASOLINE ENGINE WG1605-G-E3 KUBOTA DIAGNOSIS MANUAL - ECM SYSTEM, GASOLINE ENGINE WG1605-G-E3 Chapter 5 - Hydraulic System Specifications 5 - 3 .............................. General Information 5 - 4 ........................ Hydraulic Schematic 5 - 9 ........................ Hydraulic Flow Circuits 5 - 10 ..................... Special Tools 5 - 18 ............................. Troubleshooting 5 - 22 ........................... Testing 5 - 26 ................................... Adjustments 5 - 52 .............................. Service and Repairs 5 - 53 ....................... EATON MODEL 72400 SERVO CONTROLLED PISTON PUMP REPAIR INFORMATION EATON MODEL 74318 and 74348 PISTON MOTORS: FIXED DISPLACEMENT, VALVE PLATE DESIGN REPAIR INFORMATION PARKER TORQLINK TM SERVICE PROCEDURE SAUER/DANFOSS STEERING UNIT TYPE OSPM SERVICE MANUAL Chapter 6 - Electrical System General Information 6 - 2 ........................ Electrical Drawings 6 - 4 ......................... Special Tools 6 - 5 .............................. InfoCenter Display 6 - 8 .......................... Troubleshooting 6 - 29 ........................... Electrical System Quick Checks 6 - 38 ............. Adjustments 6 - 40 .............................. Component Testing 6 - 41 ........................ Service and Repairs 6 - 95 ....................... Chapter 7 - ExcelaRate Spray System Specifications 7 - 2 .............................. General Information 7 - 3 ........................ Special Tools 7 - 4 .............................. ExcelaRate Spray System Diagram 7 - 6 ........... ExcelaRate Spray System Operation 7 - 7 .......... InfoCenter Display 7 - 9 .......................... Troubleshooting 7 - 26 ........................... Service and Repairs 7 - 31 ....................... Chapter 8 - GeoLink Spray System Specifications 8 - 2 .............................. General Information 8 - 3 ........................ Special Tools 8 - 5 .............................. GeoLink Spray System Diagram 8 - 6 .............. GeoLink Spray System Operation 8 - 7 ............ X25 and X30 Control Console Screens 8 - 11 ....... InfoCenter Display 8 - 27 ......................... Troubleshooting 8 - 39 ........................... Adjustments 8 - 48 .............................. Service and Repairs 8 - 51 ....................... Chapter 9 - Chassis Specifications 9 - 2 .............................. General Information 9 - 2 ........................ Service and Repairs 9 - 3 ........................ Chapter 10 - Ultra Sonic Boom Kit (Optional) General Information 10 - 2 ....................... Hydraulic Schematic 10 - 4 ....................... Electrical Schematic 10 - 5 ....................... Ultra Sonic Boom System Operation 10 - 6 ......... Troubleshooting 10 - 16 ......................... Service and Repairs 10 - 19 ..................... Chapter 11 - Foldout Drawings Hydraulic Schematic 11 - 3 ....................... Electrical Schematics 11 - 4 ...................... Wire Harness Drawings 11 - 10 ................... Safety Product Records and Maintenance Kubota Diesel Engine Hydraulic System Electrical System ExcelaRate Spray System Chassis Ultra Sonic Boom System Foldout Drawings Kubota Gasoline Engine GeoLink Spray System Downloaded from www.Manualslib.com manuals search engine

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Multi Pro 5800 Page 1 - 1 Safety Chapter 1 Safety Table of Contents SAFETY INSTRUCTIONS 2 ...................... Before Operating 2 ............................ While Operating 3 ............................. Maintenance and Service 4 .................... JACKING INSTRUCTIONS 5 ..................... SAFETY AND INSTRUCTION DECALS 5 .......... Safety Downloaded from www.Manualslib.com manuals search engine

Multi Pro 5800 Page 1 - 2 Safety Safety Instructions The Multi Pro 5800 Turf Sprayer is designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident preven- tion are partially dependent upon the design and config- uration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, trans- port, maintenance and storage of the machine. Improp- er use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions. WARNING To reduce the potential for injury or death, comply with the following safety instructions. Before Operating 1. Read and understand the contents of the Operator’s Manual before starting and operating the machine. Be- come familiar with the controls and know how to stop the machine and engine quickly. Additional copies of the Operator’s Manual are available on the internet at www.Toro.com. 2. Keep all shields, safety devices and decals in place. If a shield, safety device or decal is defective, illegible or damaged, repair or replace it before operating the machine. Also tighten any loose nuts, bolts or screws to ensure machine is in safe operating condition. 3. Various safety interlocks incorporated into the system prevent the engine from starting unless the following conditions are met: S The spray pump enable switch is in the OFF position S If an optional tank rinse kit is installed, the rinse pump enable switch is in the OFF position S The seat switch is depressed indicating an Op- erator is present, or the parking brake is engaged S The neutral switch indicates the traction pump is in neutral NOTE: All of the interlock switches must be functioning and adjusted correctly for the engine to start (see Chap- ter 6 - Electrical System in this manual for switch adjustment and testing information). 4. Since diesel fuel is flammable, handle it carefully: A. Store fuel in containers specifically designed for this purpose. B. Do not remove machine fuel tank cap while engine is hot or running. C. Do not smoke while handling fuel. D. Fill fuel tank outdoors and only to within an inch of the top of the tank, not the filler neck. Do not overfill the fuel tank and wipe up any spilled fuel. Downloaded from www.Manualslib.com manuals search engine

Multi Pro 5800 Page 1 - 3 Safety While Operating 1. Sit on the operators seat while the machine is in mo- tion, or engage the parking brake during stationary operation. 2. The engine will stop running it the vehicle is operated for more than ten seconds with the parking brake engaged. 3. Do not run engine in a confined area without ade- quate ventilation. Exhaust fumes are hazardous and could possibly be deadly. 4. Do not touch engine, radiator, muffler or exhaust pipe while engine is running or soon after it is stopped. These areas could be hot enough to cause burns. 5. Follow spray chemical manufacturer’s recommendations for handling precautions, protective equipment and mixing proportions. 6. Before stopping the engine: A. Ensure that traction pedal is in the NEUTRAL position. B. Engage the parking brake. C. Set spray pump enable switch to the OFF position. D. If an optional tank rinse kit is installed, set the rinse pump enable switch to the OFF position 7. Do not park on slopes unless wheels are chocked or blocked. Safety Downloaded from www.Manualslib.com manuals search engine

Multi Pro 5800 Page 1 - 4 Safety Maintenance and Service 1. Before servicing or making adjustments, turn spray pump off, put traction pedal in neutral, stop engine, set parking brake and remove key from the switch. 2. Prior to servicing sprayer components, determine what chemical(s) have been used in the sprayer. Follow precautions and recommendations printed on chemical container labels or Material Safety Data Sheets when servicing sprayer components. Use appropriate protective equipment: protective clothing, chemical resistant gloves and eye protection. 3. Make sure machine is in safe operating condition by keeping all nuts, bolts and screws tight. 4. Never store the machine or fuel container inside where there is an open flame, such as near a water heat- er or furnace. 5. Make sure all hydraulic line connectors are tight and that all hydraulic hoses and lines are in good condition, before applying pressure to the system. 6. Keep body and hands away from pin hole leaks in hydraulic lines that eject high pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks. Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doc- tor familiar with this form of injury or gangrene may result. 7. Before disconnecting or performing any work on the hydraulic system, all pressure in hydraulic system must be relieved. To relieve system pressure, rotate steering wheel in both directions after the key switch has been turned off. 8. If major repairs are ever needed or assistance is de- sired, contact an Authorized Toro Distributor. 9. To reduce potential fire hazard, keep engine area free of excessive grease, grass, leaves and dirt. Clean protective screen on machine frequently. 10.If engine must be running to perform maintenance or an adjustment, keep clothing, hands, feet and other parts of the body away from moving parts. Keep by- standers away. 11.Do not overspeed the engine. To assure safety and accuracy, check maximum engine speed. 12.Shut engine off before checking or adding oil to the crankcase. 13.Disconnect battery before servicing the machine. Disconnect negative (-) battery cable first and positive (+) cable last. If battery voltage is required for troubleshooting or test procedures, temporarily connect the battery. Reconnect positive (+) cable first and negative (-) cable last. 14.Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes and clothing. Protect your face, eyes and clothing when working with a battery. 15.Battery gases can explode. Keep cigarettes, sparks and flames away from the battery. 16.To assure optimum performance and continued safety of the machine, use genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers may result in non- conformance with safety standards and the warranty may be voided. 17.When changing attachments, tires or performing other service, use correct supports, hoists and jacks. Make sure machine is parked on a solid level floor such as a concrete floor. Prior to raising the machine, remove any attachments that may interfere with the safe and proper raising of the machine. Always chock or block wheels. Use jack stands or appropriate load holding devices to support the raised machine. If the machine is not properly supported, the machine may move or fall, which may result in personal injury (see Jacking Instruc- tions in this section). Downloaded from www.Manualslib.com manuals search engine

Multi Pro 5800 Page 1 - 5 Safety Jacking Instructions CAUTION When changing attachments, tires or performing other service, use correct supports, hoists and jacks. Make sure machine is parked on a solid, level surface such as a concrete floor. Prior to raising machine, remove any attachments that may interfere with the safe and proper raising of the machine. Always chock or block wheels. Use jack stands or other appropriate load holding devices to support the raised machine. If the machine is not properly supported, the machine may move or fall, which may result in personal injury. Jacking the Front End 1. Set parking brake and chock both rear tires to prevent the machine from moving. 2. Position jack securely under the front axle, directly beneath the leaf springs (Fig. 1). 3. Jack front of machine off the ground. 4. Position jack stands under the front axle as close to the wheel as possible to support the machine. Jacking the Rear End 1. Set parking brake and chock both front tires to prevent the machine from moving. 2. Place jack securely under the rear most frame supports between the angle welds (Fig. 2). 3. Jack rear of machine off the ground. 4. Position jack stands under the frame to support the machine. Figure 1 1. Front jacking points 1 1 Figure 2 1. Rear jacking points 1 1 Safety and Instruction Decals Numerous safety and instruction decals are affixed to the Multi Pro 5800. If any decal becomes illegible or damaged, install a new decal. Part numbers are listed in your Parts Catalog. Order replacement decals from your Authorized Toro Distributor. Safety Downloaded from www.Manualslib.com manuals search engine

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MULTI PRO 5800 Service Workshop Repair Manual

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