99 - 04 Nissan UD 3300 Series Service Manual
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SERVICE MANUAL
FOR UD3300 ONLY
FOREWORD
This manual describes the service, by system, of the
engine and chassis of medium truck UD3300.
In order for a vehicle to perform at its best, and to
extend vehicle life, maintenance should be performed
properly. Also, overhaul and repair should be effected in
accordance with prescribed service standards.
This manual should be kept readily available in the
workshop as a helpful reference for those engaged in
servicing vehicles.
GENERAL
MAINTENANCE
TROUBLE DIAGNOSIS
CHASSIS
GE
MA
TD
CH
QUICK REFERENCE INDEX
© 2002 NISSAN DIESEL MOTOR CO, LTD
First editon: Mar. 1998
First revision: Oct. 1998
Second revision May 2000
Third revision May 2001
Fourth revision Sep. 2001
Fifth revision Apr. 2002
Sixth revision Dec. 2002
0212DRD-16136-CND-K3S (D)
GENERAL GE
ENGINE EN
This Service Manual is designed as a guide for servicing vehicles.
This manual deals with the engine and chassis.
A QUICK REFERENCE INDEX is provided on the first page: Refer to this index along with the index of the
particular section you wish to consult.
The first page of each section lists the contents and gives the page numbers for the respective topics.
SERVICE DATA AND SPECIFICATIONS are contained in each section.
A list of SPECIAL SERVICE TOOLS is included in each section. The special service tools are designed to
assist you in performing repair safely, accurately and quickly.
Construction illustration:
The assembled unit is indicated. The construction illustration includes the names of the major components,
items requiring adjustment after reassembling and their maintenance standards.
[EXAMPLE]
– 1 –
HOW TO USE THIS MANUAL
Exploded illustration:
The number given to each part in the illustration corresponds to the number attached to each part name,
and the number is determined according to the operation sequence.
No. 1., 2., 3. Disassembly sequence
Reassembly sequence is in the reverse order of disassembly.
The marks “ ★ ” and “ ☆ ” affixed to the part name number indicate that the key points of operation (precau-
tions, technique, use of special tools, and other maintenance information) are explained in the text.
★ : Key points of disassembly
☆ : Key points of reassembly
The tightening torque necessary for maintenance and lubricating points are indicated by symbols in the
illustration.
NOTE
•Disassembly and reassembly sequences show general examples and in some operations it may
be possible to change sequences.
Disassembly sequence (Reassembly sequence is in the reverse order of disassembly.
Marks “ ★ ” and “ ☆ ” indicate that the key points of operation are explained in the text.
1.Lock plate ☆★12.Pinion gear 23.O-ring
★ 2.Adjusting nut 13.Pinion shaft 24.Adjusting shim
☆ 3.Side bearing cap 14.Side gear ☆25.Adjusting washer
☆★ 4.Differential assembly 15.Thrust washer 26.Bearing spacer
☆★ 5.Drive pinion assembly ☆16.Differential case (LH) ☆27.Retaining ring
6.Lock plate 17.Drive gear 28.Pilot bearing inner race
7.Pilot bearing outer race 18.Bearing ☆29.Bearing
☆ 8.Differential case (RH) ☆★19.Companion flange nut ☆30.Oil seal
9.Thrust washer 20.Companion flange ☆31.Bearing
10.Side gear ☆★21.Dust shield 32.Drive pinion
11.Thrust washer 22.Bearing retainer 33.Differential carrier
– 2 –
Removal and installation, disassembly and reassembly:
Explanation of removal and installation, disassembly and reassembly is limited to the parts indicated by the
star marks “ ”and “ ” affixed to the sequence number in the exploded illustration.
NOTE
•If there are no “ ” and “ ” marks affixed to the parts, general explanation is given for those
parts.
The following marks and abbreviations are used in this manual.
Marks :
: Tightening torque
: Should be lubricated with grease.
: Unless otherwise indicated, use recommended multi-purpose grease. Should be lubri-
cated with oil.
: Sealing point
: Always replace after every disassembly.
Abbreviations
Position:
T.D.C. :Top Dead Center B.T.D.C. :Before Top Dead Center
A.B.D.C. :After Bottom Dead Center B.B.D.C. :Before Bottom Dead Center
A.T.D.C. :After Top Dead Center LH, RH :Left-Hand, Right-Hand
AOH brake :Air over hydraulic brake O.D. :Outside diameter
I.D. :Inside diameter Dia. :Diameter
O.S. :Oversize U.S. :Undersize
Ass’y :Assembly
– 3 –
Unit:
This manual uses mainly SI units with metric and yard/pound system equivalents in braces.
Specific terms related to the maintenance standard
• Maintenance standard
“Maintenance standard” indicates the standard clearance when parts are assembled or the standard perfor-
mances of assembly parts.
• Service limit
“Service limit” indicates the limit value where adjustment, correction or parts replacement must be done.
The captions WARNING and CAUTION warn you about procedures that must be followed to prevent per-
sonal injury and/or damage to some parts of the vehicle.
– 4 –
<HOW TO UPDATE THIS MANUAL>
This service manual is published as the first edition for the 1999 year model.
For “Model year change” and “Running change”, revised pages for replacement and/or additional pages will be
issued so that the whole contents of the service manual can be updated during and after the 1999 year model.
1.How to indicate revised pages and additional pages
In the margin of the page, any revised page for replacement will bear the indication “Rev”, and any addi-
tional page “Add”.
NOTE
•Additional pages or sections to be inserted between the existing pages or sections contain
alphabetical letters(*) in the page number as shown in the following.
2.ow to replace pages and how to add pages
A list of pages to be replaced and additional pages will be issued. In accordance with the list, replace or
insert pages.
NOTE
•This list, which serves as a whole paging table as well, must be filed in the section of <How to
Update This Manual>.
3.Explanation of revised items
For revisions made to “Model year change” and/or “Running change”, an explanation will be given only
when it is necessary for servicing.
– 5 –
Example: CL - 1 - 1 Rev. 4 / 98
[sec.] [page] or Last two digits of the year
Add. Month
Example:
CL-1A -1
*
CL-1-1A
*
Add. 4/98
Add. 9/98
CL-1B -1
*
CL-1-1B
*
Add. 4/98
Add. 4/98
,
, Add. 4/98
First
edition
(’99 Model)
First revision
Replacement or
additional page
(’99 Model)
Second revision
Replacement or
additional page
(’01 Model)
Third revision
Replacement or
additional page
(’02 Model)
Fourth revision
Replacement or
additional page
(’02 Model)
Fifth revision
Replacement or
additional page
(’03 Model)
Sixth revision
Replacement or
additional page
(’04 Model)
“Foreword” “Foreword” Rev. 10/98 “Foreword” Rev. 5/00 “Foreword” Rev. 5/01 “Foreword” Rev. 9/01 “Foreword” Rev. 4/02 “Foreword” Rev. 12/02
“How to use this man-
ual”
– Page 1
(cont’d) - 2
(cont’d) - 3
(cont’d) - 4
“How to update manual”
– Page 5
“Page checklist” - 1
“Page checklist”
- 1 Rev. 10/98
“Page checklist”
- 1 Rev. 5/00
“Page checklist”
- 1 Rev. 5/01
“Page checklist”
- 1 Rev. 9/01
“Page checklist”
- 1 Rev. 4/02
“Page checklist”
- 1 Rev. 8/03
(cont’d) - 2 (cont’d) - 2 Rev. 10/98 (cont’d) - 2 Rev. 5/00 (cont’d) - 2 Rev. 5/01 (cont’d) - 2 Rev. 9/01 (cont’d) - 2 Rev. 4/02 (cont’d) - 2 Rev. 12/02
(cont’d) - 3 (cont’d) - 3 Rev. 10/98 (cont’d) - 3 Rev. 5/00 (cont’d) - 3 Rev. 5/01 (cont’d) - 3 Rev. 9/01 (cont’d) - 3 Rev. 4/02 (cont’d) - 3 Rev. 12/02
(cont’d) - 4 (cont’d) - 4 Rev. 10/98 (cont’d) - 4 Rev. 5/00 (cont’d) - 4 Rev. 5/01 (cont’d) - 4 Rev. 9/01 (cont’d) - 4 Rev. 4/02 (cont’d) - 4 Rev. 12/02
(cont’d) - 5 (cont’d) - 5 Rev. 10/98 (cont’d) - 5 Rev. 5/00 (cont’d) - 5 Rev. 5/01 (cont’d) - 5 Rev. 9/01 (cont’d) - 5 Rev. 4/02 (cont’d) - 5 Rev. 12/02
(cont’d) - 6 (cont’d) - 6 Rev. 10/98 (cont’d) - 6 Rev. 5/00 (cont’d) - 6 Rev. 5/01 (cont’d) - 6 Rev. 9/01 (cont’d) - 6 Rev. 4/02 (cont’d) - 6 Rev. 12/02
(cont’d) - 7 (cont’d) - 7 Rev. 10/98 (cont’d) - 7 Rev. 5/00 (cont’d) - 7 Rev. 5/01 (cont’d) - 7 Rev. 9/01 (cont’d) - 7 Rev. 4/02 (cont’d) - 7 Rev. 12/02
(cont’d) - 8 (cont’d) - 8 Rev. 10/98 (cont’d) - 8 Rev. 5/00 (cont’d) - 8 Rev. 5/01 (cont’d) - 8 Rev. 9/01 (cont’d) - 8 Rev. 4/02 (cont’d) - 8 Rev. 12/02
(cont’d) - 9 (cont’d) - 9 Rev. 10/98 (cont’d) - 9 Rev. 5/00 (cont’d) - 9 Rev. 5/01 (cont’d) - 9 Rev. 9/01 (cont’d) - 9 Rev. 4/02 (cont’d) - 9 Rev. 12/02
(cont’d) - 10 (cont’d) - 10 Rev. 10/98 (cont’d) - 10 Rev. 5/00 (cont’d) - 10 Rev. 5/01 (cont’d) - 10 Rev. 9/01 (cont’d) - 10 Rev. 4/02 (cont’d) - 10 Rev. 12/02
(cont’d) - 11 (cont’d) - 11 Rev. 10/98 (cont’d) - 11 Rev. 5/00 (cont’d) - 11 Rev. 5/01 (cont’d) - 11 Rev. 9/01 (cont’d) - 11 Rev. 4/02 (cont’d) - 11 Rev. 8/03
(cont’d) - 12 Add. 10/98 (cont’d) - 12 Rev. 5/00 (cont’d) - 12 Rev. 5/01 (cont’d) - 12 Rev. 9/01 (cont’d) - 12 Rev. 4/02 (cont’d) - 12 Rev. 8/03
(cont’d) - 13 Add. 10/98 (cont’d) - 13 Rev. 5/00 (cont’d) - 13 Rev. 5/01 (cont’d) - 13 Rev. 9/01 (cont’d) - 13 Rev. 4/02 (cont’d) - 13 Rev. 12/02
(cont’d) - 14 Add. 5/00 (cont’d) - 14 Rev. 5/01 (cont’d) - 14 Rev. 9/01 (cont’d) - 14 Rev. 4/02 (cont’d) - 14 Rev. 12/02
(cont’d) - 15 Add. 5/00 (cont’d) - 15 Rev. 5/01 (cont’d) - 15 Rev. 9/01 (cont’d) - 15 Rev. 4/02 (cont’d) - 15 Rev. 12/02
(cont’d) - 16 Add. 5/00 (cont’d) - 16 Rev. 5/01 (cont’d) - 16 Rev. 9/01 (cont’d) - 16 Rev. 4/02 (cont’d) - 16 Rev. 12/02
(cont’d) - 17 Add. 5/00 (cont’d) - 17 Rev. 5/01 (cont’d) - 17 Rev. 9/01 (cont’d) - 17 Rev. 4/02 (cont’d) - 17 Rev. 12/02
(cont’d) - 18 Add. 5/00 (cont’d) - 18 Rev. 5/01 (cont’d) - 18 Rev. 9/01 (cont’d) - 18 Rev. 4/02 (cont’d) - 18 Rev. 12/02
(cont’d) - 19 Add. 5/00 (cont’d) - 19 Rev. 5/01 (cont’d) - 19 Rev. 9/01 (cont’d) - 19 Rev. 4/02 (cont’d) - 19 Rev. 12/02
(cont’d) - 20 Add. 5/00 (cont’d) - 20 Rev. 5/01 (cont’d) - 20 Rev. 9/01 (cont’d) - 20 Rev. 4/02 (cont’d) - 20 Rev. 12/02
(cont’d) - 21 Add. 5/00 (cont’d) - 21 Rev. 5/01 (cont’d) - 21 Rev. 9/01 (cont’d) - 21 Rev. 4/02 (cont’d) - 21 Rev. 12/02
(cont’d) - 22 Add. 5/00 (cont’d) - 22 Rev. 5/01 (cont’d) - 22 Rev. 9/01 (cont’d) - 22 Rev. 4/02 (cont’d) - 22 Rev. 12/02
(cont’d) - 23 Add. 5/00 (cont’d) - 23 Rev. 5/01 (cont’d) - 23 Rev. 9/01 (cont’d) - 23 Rev. 4/02 (cont’d) - 23 Rev. 12/02
(cont’d) - 24 Add. 5/00 (cont’d) - 24 Rev. 5/01 (cont’d) - 24 Rev. 9/01 (cont’d) - 24 Rev. 4/02 (cont’d) - 24 Rev. 12/02
(cont’d) - 25 Add. 5/00 (cont’d) - 25 Rev. 5/01 (cont’d) - 25 Rev. 9/01 (cont’d) - 25 Rev. 4/02 (cont’d) - 25 Rev. 12/02
(cont’d) - 26 Add. 5/00 (cont’d) - 26 Rev. 5/01 (cont’d) - 26 Rev. 9/01 (cont’d) - 26 Rev. 4/02 (cont’d) - 26 Rev. 12/02
(cont’d) - 27 Add. 5/00 (cont’d) - 27 Rev. 5/01 (cont’d) - 27 Rev. 9/01 (cont’d) - 27 Rev. 4/02 (cont’d) - 27 Rev. 12/02
(cont’d) - 28 Add. 9/01 (cont’d) - 28 Rev. 4/02 (cont’d) - 28 Rev. 12/02
(cont’d) - 29 Add. 9/01 (cont’d) - 29 Rev. 4/02 (cont’d) - 29 Rev. 12/02
(cont’d) - 30 Add. 4/02 (cont’d) - 30 Rev. 12/02
(cont’d) - 31 Add. 4/02 (cont’d) - 31 Rev. 12/02
(cont’d) - 32 Add. 4/02 (cont’d) - 32 Rev. 12/02
PAGE CHECKLIST - 1
Model: UD1800 through UD3300
Page checklist - Page 1 Rev. 8/03
First
edition
(’99 Model)
First revision
Replacement or
additional page
(’99 Model)
Second revision
Replacement or
additional page
(’01 Model)
Third revision
Replacement or
additional page
(’02 Model)
Fourth revision
Replacement or
additional page
(’02 Model)
Fifth revision
Replacement or
additional page
(’03 Model)
Sixth revision
Replacement or
additional page
(’04 Model)
(cont’d) - 33 Add. 4/02 (cont’d) - 33 Rev. 12/02
(cont’d) - 34 Add. 4/02 (cont’d) - 34 Rev. 12/02
(cont’d) - 35 Add. 4/02 (cont’d) - 35 Rev. 12/02
(cont’d) - 36 Add. 4/02 (cont’d) - 36 Rev. 12/02
(cont’d) - 37 Add. 4/02 (cont’d) - 37 Rev. 12/02
(cont’d) - 38 Add. 4/02 (cont’d) - 38 Rev. 12/02
(cont’d) - 39 Add. 4/02 (cont’d) - 39 Rev. 12/02
(cont’d) - 40 Add. 4/02 (cont’d) - 40 Rev. 12/02
(cont’d) - 41 Add. 4/02 (cont’d) - 41 Rev. 12/02
(cont’d) - 42 Add. 4/02 (cont’d) - 42 Rev. 12/02
(cont’d) - 43 Add. 4/02 (cont’d) - 43 Rev. 12/02
(cont’d) - 44 Add. 4/02 (cont’d) - 44 Rev. 12/02
(cont’d) - 45 Add. 4/02 (cont’d) - 45 Rev. 12/02
(cont’d) - 46 Add. 4/02 (cont’d) - 46 Rev. 12/02
GE-0-1
GE-1-1
GE-1-2
GE-1-3
GE-1-4 GE-1-4 Rev. 5/00
GE-1-5 GE-1-5 Rev. 10/98
GE-1-6 Add. 5/00 GE-1-6 Rev. 9/01 GE-1-6 Rev. 4/02 GE-1-6 Rev. 12/02
GE-1-7 Add. 5/00 GE-1-7 Rev. 4/02 GE-1-7 Rev. 12/02
GE-2-1 GE-2-1 Rev. 10/98 GE-2-1 Rev. 5/00 GE-2-1 Rev. 5/01 GE-2-1 Rev. 4/02 GE-2-1 Rev. 12/02
GE-2-2 GE-2-2 Rev. 9/01 GE-2-2 Rev. 4/02 GE-2-2 Rev. 12/02
GE-2-2A Add. 9/01
GE-2-3 GE-2-3 Rev. 10/98
GE-3-1
GE-3-2
GE-4-1
GE-5-1
GE-5-2
GE-5-3
GE-6-1
GE-7-1 GE-7-1 Rev. 10/98
GE-7-2 Discontinued
GE-8-1 Discontinued
PAGE CHECKLIST - 2
Model: UD1800 through UD3300
Page checklist - Page 2 Rev. 12/02
First
edition
(’99 Model)
First revision
Replacement or
additional page
(’99 Model)
Second revision
Replacement or
additional page
(’01 Model)
Third revision
Replacement or
additional page
(’02 Model)
Fourth revision
Replacement or
additional page
(’02 Model)
Fifth revision
Replacement or
additional page
(’03 Model)
Sixth revision
Replacement or
additional page
(’04 Model)
MA-0-1 MA-0-1 Rev. 10/98 MA-0-1 Rev. 9/01
MA-1-1
MA-1-2
MA-1-3
MA-1-4
MA-1-5
MA-1-6 MA-1-6 Rev. 10/98
MA-1-7 MA-1-7 Rev. 9/01
MA-1-8 MA-1-8 Rev. 10/98
MA-2-1
MA-2-2
MA-3-1
MA-3-2
MA-4-1 MA-4-1 Rev. 10/98 MA-4-1 Rev. 9/01
MA-4-2 MA-4-2 Rev. 10/98 MA-4-2 Rev. 9/01
MA-5-1
MA-5-2
MA-5-3
MA-5-4
MA-5-4
MA-5-5
MA-5-6
MA-5-7
MA-5-8
MA-5-9
MA-5-10
MA-5-11
MA-5-12
MA-5-13
MA-5-14
MA-5-15
MA-5-16
MA-5-17
MA-5-18
MA-5-19 MA-5-19 Rev. 10/98
MA-5-20
MA-5-21
MA-5-22
MA-5-23
MA-5-24
MA-5-25
PAGE CHECKLIST - 3
Model: UD1800 through UD3300
Page checklist - Page 3 Rev. 12/02
First
edition
(’99 Model)
First revision
Replacement or
additional page
(’99 Model)
Second revision
Replacement or
additional page
(’01 Model)
Third revision
Replacement or
additional page
(’02 Model)
Fourth revision
Replacement or
additional page
(’02 Model)
Fifth revision
Replacement or
additional page
(’03 Model)
Sixth revision
Replacement or
additional page
(’04 Model)
MA-5-26 MA-5-26 Rev.10/98
MA-5-27 MA-5-27 Rev. 10/98
MA-5-28 MA-5-28 Rev. 5/00
MA-5-29 MA-5-29 Rev. 5/00
MA-6-1 MA-6-1 Rev. 10/98
MA-6-2 MA-6-2 Rev. 10/98
MA-6-3 MA-6-3 Rev. 9/01
MA-6-4 MA-6-4 Rev. 10/98 MA-6-4 Rev. 5/00
MA-6-4A Add. 9/01
MA-6-4B Add. 9/01
MA-6-4C Add. 9/01
MA-6-5 MA-6-5 Rev. 10/98
MA-6-6 MA-6-6 Rev. 10/98
MA-6-7 MA-6-7 Rev. 10/98
MA-6-8 MA-6-8 Rev. 10/98
MA-6-9 MA-6-9 Rev. 10/98
MA-6-10 MA-6-10 Rev. 10/98
MA-6-11
MA-6-12 MA-6-12 Rev. 10/98 MA-6-12 Rev. 5/00
MA-6-13 MA-6-13 Rev. 10/98 MA-6-13 Rev. 5/00
MA-6-14
MA-6-15 MA-6-15 Rev. 10/98 MA-6-15 Rev. 5/00
MA-6-16 MA-6-16 Rev. 10/98 MA-6-16 Rev. 5/00
MA-6-16A Add. 10/98 MA-6-16A Rev. 5/00
MA-6-17
MA-6-18 MA-6-18 Rev. 10/98 MA-6-18 Rev. 5/00 MA-6-18 Rev. 9/01
MA-6-19
MA-6-20
MA-6-21 MA-6-21 Rev. 10/98
MA-6-22
MA-6-23
MA-6-24
MA-6-25
MA-6-26
MA-6-27 MA-6-27 Rev. 10/98 MA-6-27 Rev. 5/00 MA-6-27 Rev. 4/02 MA-6-27 Rev. 12/02
MA-6-28 MA-6-28 Rev. 10/98
MA-6-28A Add. 10/98
MA-6-29 MA-6-29 Rev. 10/98
PAGE CHECKLIST - 4
Model: UD1800 through UD3300
Page checklist - Page 4 Rev. 12/02
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Nissan UD 3300 Series Service Manual for the years 1999 - 2004 is a comprehensive resource for car repair and maintenance. This manual covers a wide range of topics including general information, maintenance and lubrication, trouble diagnosis, engine, and chassis.
The manual consists of 1618 pages and is available in English language. It is compatible with various operating systems such as Windows 95, 98, ME, XP, Vista, 7, Linux, and MAC.
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